M25 Fix Motor Service Parts Manual

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Fixed Displacement Motor

Service Parts Manual

M25 - Axial Piston

Series 40

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Genuine Parts

Original

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BLN-2-41692

September, 1996

CONTENTS

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Series 40

M25 Motors

BLN-2-41692

September, 1996

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Genuine Parts

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Contents

Unit and Service Parts Identification ............................................................................................................... 3-4

Order Code .........................................................................................................................................................5

Seal Group ..................................................................................................................................................... 6-7

Shaft ............................................................................................................................................................... 6-7

Cylinder Block Kit ........................................................................................................................................... 6-7

End Cap Group .............................................................................................................................................. 8-11

Housing Group ............................................................................................................................................ 10-11

Overhaul Seal Kit .............................................................................................................................................. 11

SB-9410 ...................................................................................................................................................... 12-13

Copyright 1996 Sauer-Sundstrand. All rights reserved.
Contents subject to change. Information contained herein should be confirmed before placing orders.
Printed in U.S.A.

CONTENTS

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Service Parts Identification

The following information and procedure is used to identify the module group, item number, manufactured date,
part number, and part name of the parts included in the Series 40 M25 motors.

The parts listed include all parts which may be used when performing either "Minor Repairs", "Major Repairs", or
"Conversions" on the M25 motors.

Ames, Iowa, U.S.A. Neumünster, Germany

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Model Code Typ

Serial No. Fabr Nr

MADE IN GERMANY

Model No. Ident Nr

Ames, Iowa, U.S.A. Neumünster, Germany

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Model Code Typ

Serial No. Fabr Nr

MADE IN U.S.A.

Model No. Ident Nr

MMF025C A E

G A C NNN

- Nameplate -

MMF025C A E

G A C NNN

4253001
A – 92 – 26 – 12345

123456

N – 92 – 26 – 12345

Each motor will have a nameplate affixed to the housing. The
name plate will include the following information.

Model Code
The Sauer-Sundstrand model code completely defines the
specific unit and must be used when ordering the complete unit
for the first time or for ordering parts to service the product.

Model Number
The Sauer-Sundstrand model number is used by the factory in
manufacturing. On repeat orders, a complete unit can also be
ordered by the model mumber.

Serial Number
The Sauer-Sundstrand serial number is used to identify the
manufacturing location, manufacturing date and the unit se-
quence in the build. The serial number is also used to identify
the unit's warranty time period.

Identification Number
Motors manufactured in Germany will have an identification
number instead of a model number.

The letter code indicates the location of original manufacture
(assembly). "A" indicates the unit was originally assembled
in Ames, Iowa, USA. "N" indicates the unit was originally
assembled in Neumünster, Germany.

The first number (2 digits) indicates the year of manufacture.
("92" would indicate the unit was manufactured in 1992)

The second number (2 digits) indicates the calender week of
manufacture.

The third number (5 digits) is a sequential number used to
identify a specific unit.

CONTENTS

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Date Code

The date code is defined as the year and week of manufacture. The same item number may list more than one
part number. This indicates that there is more than one configuration for that item number. You will see that there
are different date codes for the different part numbers. Find the date code of your unit via the nameplate to
determine which service part number you need to order.

EXAMPLE: The service part desired is ItemC01.

Order

Date Code

Qty. per

Code

Item

Begin

End

Part Number

Description

Model/Kit

E

D01

93-07

4250078

Shaft, 13 tooth spline

1

All units using this order code with a date code of 93-07 and beyond use part number “4250078”.

Service Bulletins

A Service Bulletin Number (SB- _ _ _ _) may follow the “Description” of the part you desire. You must read that
Service Bulletin prior to ordering that part. A copy of each of these Service Bulletins, as of the print date of this
bulletin, are included at the end of this manual. Service Bulletins contain more detailed information such as
interchangeability, what additional parts are involved, etc. It is suggested that you add additional Service Bulletins
to this manual as you receive them.

Procedure to Identify a Given Part/Part Number

General
The modular design of M25 units results in a simplified Service Parts List and Part Identification Procedure.

The same item numbers are used for same part description on all units within a product type. (Example: The
cylinder block kit - Item Number B22 has the same item number on all motors.)

A part number that has another number following it in parentheses is done to make this a world wide Service
Parts Manual. The first number is sold in Germany. The number in parentheses is sold in the United States.
(Example: 5000093 (9008000-0132), Customers would order 9008000-0132 if ordering the part in the United
States.)

Example of a Part Identification

The nameplate on an M25 motor has an Order Code of MMF025C A E G A C NNN. Use the following procedures
to determine the part number of the shaft used on this motor.

1) Referring to the input shaft module, in the Order Code (see page 5), the input shaft option for this unit is
identified by the code “E” (MMF025C A E G A C NNN)
2) Referring to the Service Parts List, find the shaft group. Next find the order code that relates to this unit, which
is “E”. The shaft is found to be item D01 and part number 4250078.

CONTENTS

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Order Code

M M F

5

0 2

C

A

E

G

A

C

N

N N

C

D

E

F

G

M

Product

Displacement

Type

C: Seal Group

D: Shaft

E: End Cap

F: Cylinder Block

G: Housing

T: Special Harware

CONTENTS

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Enlarged Bold type item numbers

are recommended parts to be

stocked for servicing

B40

B52

B28

B25

(B25)

B26

B36

B32

B21

B22

D01

D04

D05

D06

B02

D07

D08

B45

B45A

B45

B45A

CONTENTS

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Order

Date Code

Qty. per

Code

Item

Begin

End

Part Number

Description

Model/Kit

B21

93-07

3103218

Thrust plate

1

B40

93-07

688606 (9004800-0100)

Pin

2

B45

93-07

681296 (9005110-7500)

Plug

2

B45A

93-07

001131 (9004201-5000)

O-ring

2

B52

93-07

4250073

Valve plate

1

D04

93-07

374447 (9001310-0008)

Bearing

1

D05

93-07

5000095 (9006300-0094)

Retaining ring

1

D06

93-07

505536 (9004100-0350)

O-ring

1

D07

93-07

4250002

Seal carrier

1

D08

93-07

5000097 (9006200-0256)

Retaining ring

1

Seal Group

A

B02

93-07

5000093 (9008000-0132)

Lip seal

1

Shaft

E

D01

93-07

4250078

Shaft, 13 tooth spline

1

Cylinder Block Kit

A

B22

93-07

4250062

Cylinder block kit (SB-9410)

1

B25

93-07

5000073 (9009625-0106)

Washer

2

B26

93-07

3103199

Spring

1

B28

93-07

9006250-0131

Retaining ring

1

B32

93-07

4510030

Piston assembly (SB-9410)

9

B36

93-07

3103197

Slipper retainer

1

C

B22

93-07

4250097

Cylinder block kit w/speed ring

1

B25

93-07

5000073 (9009625-0106)

Washer

2

B26

93-07

3103199

Spring

1

B28

93-07

9006250-0131

Retaining ring

1

B32

93-07

4510030

Piston assembly (SB-9410)

9

B36

93-07

3103197

Slipper retainer

1

Bold Items indicate recommended parts to be stocked for servicing

M25 Fixed Displacement Motor

CONTENTS

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Series 40

M25 Motors

BLN-2-41692

September, 1996

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Genuine Parts

Original

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Enlarged Bold type item numbers

are recommended parts to be

stocked for servicing

B41

E01

E10

E09

E07

E29

E06A

E06

E27

E26

E26A

E26A

E18

E18A

E18B

E16

E15

E11

E13

E11A

B47

B47A

B47

B47A

B37

B38

B41

E01

E26

B39

B39

CONTENTS

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Order

Date Code

Qty. per

Code

Item

Begin

End

Part Number

Description

Model/Kit

B37

93-07

4250068

End cap gasket

1

B38

93-07

5000046

Needle bearing

1

B39

93-07

015701 (9004700-1910)

Pin

1

B41

93-07

5000091

Screw

4

B47

93-07

001511 (9005100-4400)

Plug

2

B47A

93-07

001123 (9004201-2500)

O-ring

2

End Cap Group

G

E01

93-07

4250067

End cap, w/o loop flushing

1

R

E01

93-07

4250079

End cap, w/loop flushing

1

E06

93-07

4800365

Plug

1

E06A

93-07

085043 (9004201-3700)

O-ring

1

E07

93-07

4800225

Spring

1

E09

93-07

8800551

Spring guide

1

E10

93-07

8800550

Shuttle spool

1

E11

93-07

4800280

Plug

1

E11A

93-07

015818 (9004201-3100)

O-ring

1

E13

93-07

9510447

Shim kit

1

E15

93-07

7668853

Spring

1

E16

93-07

4800397

Relief valve poppet

1

E18

93-07

4800365

Plug

1

E18A

93-07

000836 (9004100-0200)

O-ring

1

E18B

93-07

085043 (9004201-3700)

O-ring

1

E26

93-07

4800365

Plug

1

E26A

93-07

085043 (9004201-3700)

O-ring

1

E27

93-07

4800225

Spring

1

E29

93-07

8800551

Spring

1

S

E01

93-07

4250079

End cap, w/loop flushing

1

E06

93-07

4800365

Plug

1

E06A

93-07

085043 (9004201-3700)

O-ring

1

E07

93-07

4800225

Spring

1

E09

93-07

8800551

Spring guide

1

E10

93-07

8800550

Shuttle spool

1

E11

93-07

4800280

Plug

1

E11A

93-07

015818 (9004201-3100)

O-ring

1

E13

93-07

9510447

Shim kit

1

E15

93-07

7668853

Spring

1

E16

93-07

4800397

Relief valve poppet

1

E18

93-07

4800365

Plug

1

E18A

93-07

000836 (9004100-0200)

O-ring

1

E18B

93-07

085043 (9004201-3700)

O-ring

1

E26

93-07

4800362

Plug

1

E26A

93-07

085043 (9004201-3700)

O-ring

1

Bold Items indicate recommended parts to be stocked for servicing

M25 Fixed Displacement Motor

CONTENTS

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10

Series 40

M25 Motors

BLN-2-41692

September, 1996

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Genuine Parts

Original

Ersatzteile

Enlarged Bold type item numbers

are recommended parts to be

stocked for servicing

B41

E01

E10

E06

E29

E27

E26

E26A

E18

E18A

E18B

E16

E15

E11

E13

E11A

B47

B47A

G01

G01

G02

G02A

G03

B37

B38

E06A

G04

G04A

B39

CONTENTS

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Series 40

M25 Motors

BLN-2-41692

September, 1996

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Genuine Parts

Original

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Order

Date Code

Qty. per

Code

Item

Begin

End

Part Number

Description

Model/Kit

B37

93-07

4250068

End cap gasket

1

B38

93-07

5000046

Needle bearing

1

B39

93-07

015701 (9004700-1910)

Pin

1

B41

93-07

5000091

Screw

4

B47

93-07

001511 (9005100-4400)

Plug

2

B47A

93-07

001123 (9004201-2500)

O-ring

2

End Cap Group

T

E01

93-07

4250079

End cap, w/loop flushing

1

E06

93-07

4800362

Plug

1

E06A

93-07

085043 (9004201-3700)

O-ring

1

E10

93-07

8800550

Shuttle spool

1

E11

93-07

4800280

Plug

1

E11A

93-07

015818 (9004201-3100)

O-ring

1

E13

93-07

9510447

Shim kit

1

E15

93-07

7668853

Spring

1

E16

93-07

4800397

Relief valve poppet

1

E18

93-07

4800365

Plug

1

E18A

93-07

000836 (9004100-0200)

O-ring

1

E18B

93-07

085043 (9004201-3700)

O-ring

1

E26

93-07

4800365

Plug

1

E26A

93-07

085043 (9004201-3700)

O-ring

1

E27

93-07

4800225

Spring

1

E29

93-07

8800551

Spring

1

Housing Group

A

G01

95-34

4250096

Housing

1

G02

95-34

4800432

Speed sensor adapter assembly

1

G02A

95-34

001149 (9004201-6200)

O-ring

1

G03

95-34

8800884

Speed sensor

1

B

G01

96-17

4250096

Housing

1

G04

96-17

315325 (9005110-8700)

Plug

1

G04A

96-17

001149 (9004201-6200)

O-ring

1

C

G01

93-07

4250077

Housing, 20 cc

1

Overhaul Seal Kit

93-07

4510035

Overhaul seal kit

1

B02

93-07

5000093 (9008000-0132)

Lip seal

1

B37

93-07

4250068

End cap gasket

1

B45A

93-07

001131 (9004201-5000)

O-ring

2

D06

93-07

505536 (9004100-0350)

O-ring

1

E06A

93-07

085043 (9004201-3700)

O-ring

1

E11A

93-07

015818 (9004201-3100)

O-ring

1

E18A

93-07

000836 (9004100-0200)

O-ring

1

E18B

93-07

085043 (9004201-3700)

O-ring

1

E26A

93-07

085043 (9004201-3700)

O-ring

1

G02A

95-34

001149 (9004201-6200)

O-ring

1

G04A

96-17

001149 (9004201-6200)

O-ring

1

Bold Items indicate recommended parts to be stocked for servicing

M25 Fixed Displacement Motor

CONTENTS

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Series 40

M25 Motors

BLN-2-41692

September, 1996

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Service Bulletin SB-9410

PRODUCTS AFFECTED:

SUBJECT:

DESCRIPTION:

All cylinder block kits used in the M25 product line will be commonized to a single part
number. A lapped slipper will now replace the non-lapped slipper on the piston as-
sembly.

Series 40 - M25 Variable Pumps, Tandem
Pumps, and Fixed Motors

Part Number Reduction

CONTENTS

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Series 40

M25 Motors

BLN-2-41692

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Service Bulletin SB-9410

DISTRIBUTION:

All Product Related Sauer-Sundstrand Distributors

All Product Related OEM's

All ASCs

Non-Restricted Distribution

PARTS DISPOSITION:

Not Applicable

Interchangeable

Non-Interchangeable

Use Parts in Stock

Scrap Used Parts

Return New Parts for Credit

Order Replacement Parts

Rework Parts in Stock

Revise Existing Part Orders

Scrap New Parts and Supply for Credit

X

X

X

X

MODELS AFFECTED:

PART NUMBERS AFFECTED:

SERIAL NUMBERS AFFECTED:

X

All M25-2xxx Pumps, M91-25xx Tandem Pumps, and M25-3xxx Fixed Motors.

94-22 and beyond

Old Cylinder

New Cylinder

Old Piston

New Piston

Block P/N

Block P/N

Assembly P/N

Assembly P/N

3103200

4250062

9510651

4510030

4250021

4250062

9510651

4510030

CONTENTS

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SAUER-SUNDSTRAND Hydraulic Power Systems - Market Leaders Worldwide

SAUER-SUNDSTRAND specializes in integrating a full
range of system components to provide vehicle designers
with the most advanced total-design system.

SAUER-SUNDSTRAND is Your World Source for
Controlled Hydraulic Power Systems.

SAUER-SUNDSTRAND is a world leader in the design and
manufacture of Hydraulic Power Systems. Research and
development resources in both North America and Europe
enable SAUER-SUNDSTRAND to offer a wide range of
design solutions utilizing hydraulic power system
technology.

Worldwide Service Support

SAUER-SUNDSTRAND provides comprehensive worldwide service for its
products through an extensive network of Authorized Service Centers
strategically located in all parts of the world.

Look to SAUER-SUNDSTRAND for the best in WORLDWIDE SERVICE.

Genuine Service Parts

Gear Pumps and Motors

Open Circuit Axial Piston Pumps

Hydraulic Power Systems

Cartridge Motors/

Compact Wheel Drives

Heavy Duty Bent Axis

Variable Motors

Heavy Duty Axial Piston

Pumps and Motors

Hydrostatic Transmission

Packages

Medium Duty Axial Piston

Pumps and Motors

Microcontrollers and

Electrohydraulic Controls

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BLN-2-41692 • September, 1996

SAUER-SUNDSTRAND GMBH & CO.
Postfach 2460 • D-24531 Neumünster
Krokamp 35 • D-24539 Neumünster • Germany
Phone: (04321) 871-0 • Fax: (04321) 871122

SAUER-SUNDSTRAND COMPANY
2800 East 13th Street
Ames IA 50010 • U.S.A.
Phone: (515) 239-6000 • FAX: (515) 239-6318

CONTENTS


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