{Change Comments ***********************************************************}

{added separate sub call code and warning for not separate, 7/5/88 WFG}
{separate sub calls turned off in this post- 'UseSeparateSubCalls' commented out}
{ncPost3ż24 or better}
{added IF ToolChangeAtHome?, & SetHome 9/26/88 WFG}
{added PostScript commands 3/11/89 WFG}
{added PostScript command comments 5/9/89, WFG, use ncPost 3.10Ś9 or better}
{removed run time comments, 5/9/89, WFG}
{added "must be all capital letters when typed in" to Postscript Command comment, 5/17/89, JR}
{added metric, 6/5/89, WFG}
{suppressed first cycle StrtPos for sep subs,7/17/89 WFG}
{last tool now goes to FirstHome when finished, 7/26/89, WFG}
{changed to Sep Sub standard}
{.65, corrected Sep sub problem if 1st cut <> Z step, 9/14/89 WFG, requires ncPost 3.19Ś5}
{.66, added name comment to Prog ID # line, 10/30/89, WFG}
{.67, new prog commands, 11/20/89, WFG}
{*.68, AutoCycles and 3.2 support, 12/4/89, WFG (Good luck on the upgrades to other posts)}
{.69, corrected 2 repeat op/autocycle problems, 12/21/89, WFG}

{1/8/90-2/7/90
Changes to M001.69
Moved DoPostScript command to very beginning of NewTool & SameTool op's, same as FirstOp.
Deleted last line of NewWFO PostScript comment, it no longer applies.
Move DoEndOpPS command in NewTool & end of prog to end of operation outside of Full-up MP.
Restucture to have M01 or M00 in New Tool.
Deleted ProgStop? from end of prog, not neccesary.
Check for ProgStop at beginning AND end of operation does not work, it comes out both places,
only using for end of operation. Reflected in PSComments.
Deleted StopProg sub.
Re-wrote SameTool section for many reasons.
Deleted ClearancePlane3# prog format it is no longer needed.
New sub CheckPass to replace statement in main for SetPass.
Modified WFOStuff sub to include SameTool.
Deleted StrtPos from OpenMP sub and added to main where needed.
Updated to .70 format.
Jim Radcliffe}

{3/15/90
Copied & modified: Fanuc 6M M001.70.3
For: Rollason
Machine: Moore Speacial Jig Grinder
Control: GE 1050
No Z Moves Added SkipZ to Initializations
Negate Y & J in MachSpec.
No Feedrates
Basically stripped it down minimaly as needed.
Some things still unsure of as I am writing this with no manual and only a sample read-out.
Jim Radcliffe}

{4/9/90
Deleted StdLine subroutine and replaced where it was called.
Removed ArcFeed command.
DWB}

{7/24/90, Added InitProg globally to posts with this remark, DWB}
{7/24/90, Replaced all occurances of SetSRXYZero with SetSRXYtoSP, DWB}
{6/3/91, Updated GE 1050 Moore JG M295.71 to .80 format, JR}

{Prog Numeric Format Definitions *******************************************}

#1 = '#.00'
#2 = '###.###;0.'
#3 = '*###.###;0.'
#4 = '####.####;0.'
#5 = '########;0'
#6 = '####^###;'
#7 = '00'

FORMAT(FileFeet#,1)
FORMAT(FileMeters#,1)
FORMAT(ToolDiameter#,4) {.72}
FORMAT(Program#,5) {.72}
FORMAT(Operation#,5) {.72}
FORMAT(Tool#,5) {.72}
FORMAT(Parts#,5) {.72}
FORMAT(Dwell#,6) {.72}
FORMAT(NewWFO#,7)


{Prog Subroutines **********************************************************}

DoSubComment:
IF UseComments? AND SubComment?
'( SUB NUMBER: ' Program# ' )' EOL
END
RETURN

DoOpComments:
IF UseComments?
SetScale('1')
IF OperationIDComment?
'( OPERATION ' Operation# ': ' OperationType$ ' )' EOL
END
IF OperationComment?
'( ' OperationComment$ ' )' EOL
END
IF WorkGroupComment?
'( ' WorkGroupComment$ ' )' EOL
END
IF ToolTypeComment?
'( TOOL ' Tool# ': ' ToolDiameter# ' ' ToolType$ ' )' EOL
END
IF ToolComment?
'( ' ToolComment$ ' )' EOL
END
IF Metric? {CAM file is in metric, tools and tool path}
SetScale('.03937007874') { change to English, this is an English post}
END
END
RETURN

PSInit: {reset flags}
NewWFOF
RotateF
RETURN

PSStuff: {revised.72}
IF FourthCW?
FORMAT(FourthDegree#,2)
SeqC 'A' FourthDegree# EOL
FourthCWF {reset flag}
END
IF FourthCCW?
FORMAT(FourthDegree#,3)
SeqC 'A' FourthDegree# EOL
FourthCCWF {reset flag}
END
IF FifthCW?
FORMAT(FifthDegree#,2)
SeqC 'B' FifthDegree# EOL
FifthCWF {reset flag}
END
IF FifthCCW?
FORMAT(FifthDegree#,3)
SeqC 'B' FifthDegree# EOL
FifthCCWF {reset flag}
END
RETURN

DoPostScript:
PSInit
EachPS
SeqC PostScript EOL {literals}
PSStuff {commands}
NextPS
RETURN

DoEndOpPS:
PSInit
EachEOPS
SeqC EndOpPS EOL {literals}
PSStuff {commands}
NextPS
RETURN

StartSub:
OpenSub
SubID EOL
DoSubComment
RETURN

StdSub:
SeqC SubCall CallLab RepLab RepCycs EOL
StartSub
SeqC AbsOrInc Connect StrtPos EOL
RETURN

FinishSub1: {part 1}
SeqC CRCOffC EOL
RETURN

FinishSubG92: {part 2}
SeqC Preset ShiftRC EOL
SeqC EndSub EOL
CloseSub
SeqC Preset UnshftRC EOL
RETURN

OpenMP:
NewProg
IF WorkFixtureOffsets?
NewWFO
EachWFO
SeqC SetWFO EOL
SeqC SubCall CallLab RepLab OnePart EOL
IncWFO
NextWFO
ELSE
SeqC SubCall CallLab RepLab Parts EOL
END
StartSub
RETURN

CloseMP:
IF WorkFixtureOffsets?
SeqC EndSub EOL
CloseSub
SeqC WFO1 EOL
ELSE
SeqC Preset ShiftPC EOL
SeqC EndSub EOL
CloseSub
SeqC Preset UnshftPC EOL
END
RETURN

FormatArc:
IF ArcCW?
CWArcC
ELSE
CCWArcC
END
MoveXYZC
IF ArcIJFormat?
ArcIJC
ELSE
ArcRC
END
RETURN

ToolPath:
EACHFeat
IF PointFeat?
SeqC MoveSXYC EOL
IF AutoCycle?
SeqC SubCall CallLab EOL
CalcACSRXY {calc tool position after sub call, CalcAutoCycleStatusRecordXY}
END
ELSE
IF RapidFeat?
IF LastFeat? AND AutoCycle? {.70}
SeqC CRCOffC RapidC MoveXYZC EOL
ELSE
IF XMove? OR YMove? OR ZMove?
SeqC RapidC MoveXYZC EOL
END
END
ELSE
IF LineFeat?
IF AutoCycle? {.70}
IF LastFeat?
SeqC CRCOffC FeedC MoveXYZC EOL
ELSE
IF ZMove? {skip CRCOn until first non-Z move line, skipping ramps}
SeqC FeedC MoveXYZC EOL
ELSE
SeqC CRCOnC FeedC MoveXYZC CRCOffsetC EOL
END
END
ELSE
IF XMove? OR YMove? OR ZMove?
SeqC CRCOnC FeedC MoveXYZC CRCOffsetC EOL
END
END
ELSE
IF ArcFeat?
EACHQuadrant
SeqC FormatArc EOL
NEXTQuadrant
END
END
END
END
NEXTFeat
RETURN

WFOStuff:
IF NewWFO?
IF MultipleParts?
'*** WARNING *** DO NOT USE NEWWFO() WITH NCPOST MULTIPLE PARTS' EOL
ELSE
SeqC ' E' NewWFO# EOL
END
ELSE
IF NOT SameTool?
IF NeedWFO1?
SeqC ' E' NewWFO# EOL
END
END
END
RETURN

AutoCycCutSub1: {part 1}
SaveSubStatus {save tool position}
SetPass1 {element cut moves}
StartSub
SetSRXYtoSP
Seq IncValue EOL
RETURN

AutoCycCutSub2: {part 2}
ToolPath
IF Repeats? AND FeedConnect? AND ZshiftOnly?
SeqC AbsOrInc CRCOffC EOL {.69 removed RapidC}
ELSE
SeqC AbsOrInc RapidC CRCOffC ZCP2 EOL
END
SeqC EndSub EOL
CloseSub
SetSRSubXY {restore tool position}
SetSRSubMove
RETURN

AutoCycPat:
SetPass2 {position pattern}
ToolPath {call after NewProg for correct sub calls}
SetPass1 {reset}
RETURN

Milling:
IF AutoCycle?
NewProg
AutoCycCutSub1
AutoCycCutSub2
AutoCycPat
ELSE
ToolPath
END
RETURN

G92Sub:
StdSub
Milling
FinishSub1
FinishSubG92
RETURN

CheckPass:
IF AutoCycle? {use the correct StrtPos}
SetPass2
ELSE
SetPass1
END
RETURN


{Start of executable Prog **************************************************}

{setup and initializations}
InitProg
SkipZ
ReverseXZArcs
InitWFONum
SetFlood
UseSeparateSubCalls
SetMaxSeparateSubCalls ('50')
SetMaxRPM('10000')
SetMaxFeed('500')
IF PSComment? AND UseComments?
'PostScript:' EOL
' Literals: put between single or double quotes.' EOL
' Separate commands and literals with at least one space.' EOL
' A CR ( RETURN key ) will start a new line.' EOL
' Commands: may be capital and/or lower case letters. Separate commands with a space.' EOL
' EndOP -' EOL
' all literals and commands before an ENDOP command' EOL
' will appear at the beginning of the operation. All ' EOL
' literals and commands after an ENDOP command will appear' EOL
' at the end of the operation. ' EOL
' NewWFO(56), NWFO(56) -' EOL
' The Work Fixture Offset # you specify will be used for all following operations.' EOL
' Do not use with the ncPost multiple part option.' EOL
' 4thAxisCW(12.5), 4ACW(12.5) -' EOL
' generates a + A move of the value you specify' EOL
' 4thAxisCCW(22.5), 4ACCW(22.5) -' EOL
' generates a - A move of the value you specify' EOL
' 5thAxisCW(30), 5ACW(30) -' EOL
' generates a + B move of the value you specify' EOL
' 5thAxisCCW(22.5), 5ACCW(22.5) -' EOL
' generates a - B move of the value you specify' EOL
END
EachOp {Start of post processing *********************}
IF FirstOperation?
EOR EOL
IF ToolChangeAtHome?
SetHome
END
IF UseComments?
IF ProgramNameComment?
'( ' ProgramName$ ' )' EOL
END
IF ProgramComment?
'( ' ProgramComment$ ' )' EOL
END
IF FormatNameComment?
'( FORMAT: ' FormatName$ ' )' EOL
END
IF TimeComment?
'( ' Date$ ' AT ' Time$ ' )' EOL
END
IF MovesComment?
'( OUTPUT IN ' MoveType$ ' INCHES )' EOL
END
IF PartsComment?
'( PARTS PROGRAMMED: ' Parts# ' )' EOL
END
IF StartToolComment?
'( FIRST TOOL NOT IN SPINDLE )' EOL
END
END
OpenSub
IF Metric? {CAM file is in metric, tools and tool path}
SetScale('.03937007874') { change to English, this is an English post}
END
IF MultipleParts? AND AllToolsOnePart?
OpenMP
END
Seq Plane EOL
SeqC CRCOff EOL
DoPostScript
WFOStuff
DoOpComments
IF MultipleParts? AND OneToolAllParts? AND FullUp?
OpenMP
END
CheckPass
SeqC AbsOrInc ' F4.0' EOL
SeqC Rapid StrtPos EOL
SeqC ' M15' EOL {grinding head down}
IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane?
OpenMP
SeqC StrtPos EOL
END
ELSE
IF NewTool?
{Finish off last Operation}

IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane?
CloseMP
END
SeqC ' M16' EOL {grinding head up}
IF MultipleParts? AND OneToolAllParts? AND FullUp?
CloseMP
END
DoEndOpPS
IF ToolChangeAtHome?
SeqC Rapid Home EOL
END
IF LAST ProgStop?
SeqC ' M00' EOL
ELSE
SeqC ProgStop EOL
END

{Start new Operation}

Seq Plane EOL
SeqC CRCOff EOL
DoPostScript
WFOStuff
DoOpComments
IF MultipleParts? AND OneToolAllParts? AND FullUp?
OpenMP
END
CheckPass
SeqC AbsOrInc ' F4.0' EOL
SeqC Rapid StrtPos EOL
SeqC ' M15' EOL {grinding head down}
IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane?
OpenMP
SeqC StrtPos EOL
END
ELSE
IF SameTool?
DoEndOpPS
IF LAST ProgStop?
SeqC ' M16' EOL {grinding head up}
SeqC ' M00' EOL

{Start new Operation}

DoOpComments
DoPostScript
WFOStuff
CheckPass
SeqC AbsOrInc ' F4.0' EOL
SeqC Rapid StrtPos EOL
SeqC ' M15' EOL {grinding head down}
ELSE
SeqC ' M16' EOL {grinding head up}

{Start new Operation}

DoOpComments
DoPostScript
WFOStuff
CheckPass
SeqC AbsOrInc ' F4.0' EOL
SeqC Rapid StrtPos EOL
SeqC ' M15' EOL {grinding head down}
END
END
END
END {common point for all operations}
IF Milling?
IF Repeats?
NewProg
G92Sub
ELSE {no repeat OPs}
Milling
END
SeqC RapidC EOL
SeqC CRCOffC EOL
ELSE
IF Drilling? {I dont think we are going to be using drilling on this machine}
IF Repeats?
NewProg
SeqC SubCall CallLab RepLab RepCycs EOL
OpenSub
SubID EOL
DoSubComment
SeqC AbsOrInc Rapid StrtPos EOL
END
SeqC DrillCP EOL
GetCycle
SeqC Cycle FromCP StrtPos ZDepth RLevel Dwell Peck Retract FeedEnt EOL
ToolPath
SeqC 'G80' EOL
IF Repeats?
SeqC Preset ShiftRC EOL
SeqC EndSub EOL
CloseSub
SeqC Preset UnshftRC EOL
END
SeqC RapidC ZCP3C EOL
END
END
NextOp {loops back to EachOP until last Operation}

{End of program ************************************************************}

{finish last operation}
IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane?
CloseMP
END
SeqC ' M16' EOL {grinding head up}
IF MultipleParts? AND OneToolAllParts? AND FullUp?
CloseMP
END
DoEndOpPS
IF FIRST ToolChangeAtHome?
SeqC Rapid FirstHome EOL
END
IF ProgStop?
SeqC ' M00' EOL
END
IF MultipleParts? AND AllToolsOnePart?
CloseMP
END
SeqC EOP EOL
CloseSub
Post2 {organize Subs into one program}
EOR EOL
Close
IF UseComments?
SetScale('1') {restore scale for comments}
Reopen
IF FileBytesComment?
'( FILE LENGTH: ' FileBytes# ' CHARACTERS )' EOL
END
IF FileFeetComment?
'( FILE LENGTH: ' FileFeet# ' FEET )' EOL
END
IF FileMetersComment?
'( FILE LENGTH: ' FileMeters# ' METERS )' EOL
END
Close
END