{12/17/92, Copied & modified: Cin Acr 850MC (VTF) M328.81.2 For: FN Manufacturing Machine: Cincinnati Milacron Control: Acramatic 850MC Changes made per sample program and manual supplied by Mike Giugliano at FN Manufacturing. Changed FORMATs for G & M codes from '00' to '#0' in Mach Spec. Moved PostScript Indexing to GetIndex sub for output on StrtPos line at FirstOperation, NewTool and SameTool. Added CRCOffC LastFeatExtend at end of ToolPath. Deleted all other non-AutoCycle occurances of CRCOffC. Added Rapid to OpToolID ToolChng at FirstOperation and NewTool. Moved all WFOStuff calls to StrtPos line at FirstOperation, NewTool and SameTool. Moved Plane to StrtPos line at FirstOperation, NewTool and SameTool. Moved Speed CheckSpinOn to StrtPos line at FirstOperation, NewTool and SameTool. Added PreTool at FirstOperation and NewTool. Added ToolOfst to ZCP1 at FirstOperation, NewTool and SameTool. Added literal 'G98Z25.H0D0' for OfstOff at NewTool, SameTool and end of Prog. Added literal 'M54', Parts Washer On code, at FirstOperation. Added literal 'M53', Parts Washer Off code, at end of Prog. Added literal 'M52', Unload Last Tool code, at end of Prog. DWB}
{8/20/93 Copied & modified: Cin Acr 850MC (FN) M541.81.2 For: Braden Engineering / Westt, Inc. Machine: Cincinnati Control: Acramatic 850 SX Modified drilling cycles Changed RLevel to RLevelCin Changed ZDepth to math calculation for Z value Added DrillOff line with ZCP3 Jim Radcliffe}
{1/26/94 Modified: Cin Acr 850SX [WI] M598.81.2 For: Gibbs & Associates / Creative Image Versions: ncCad 4.32/ncCam 4.32/ncPost 4.32.2/Compost4.21.19 Changes made per Dale Weber at Creative Image. Added CkCRC sub for CRCOffC per version 4.2. CutterRadiusCompensation ExitLength will output G40 on LastFeat AND LineFeat at StdLine sub. DWB}
{2/16/94 Modified: Cin Acr 850SX [WI] M598.81.3 For: Gibbs & Associates / Creative Image Versions: ncCad 4.32/ncCam 4.32/ncPost 4.32.02/Compost 4.21.19 Changes made per Dale Weber at Creative Image. Added HelixPitch# and FORMAT #8 for Helical Arcs. Forcing ArcEndPoints and ArcCenterPoints at FormatArc sub. Added testing to route ToolPath ArcFeat through StdLine for some single axis moves. Added ckMove sub to test for single axis moves. Added ckHMove sub to test for Horizontally Mirrored Arc EndPoint. Added ckVMove sub to test for Vertically Mirrored Arc EndPoint. Added Flag(1) to route ArcFeat through StdLine when TRUE. DWB}
{9/13/94 Modified: Cin Acr 850SX [WI] M598.81.4 For: Gibbs & Associates / Cincinatti Milacron Versions: ncCad 4.33/ncCAM 4.33/ncPost 4.33.03/Compost 4.21.22 Updated to Version 4.2 per Fanuc 6M M001.81.2e Format. Added support of CRC during multiple pocket dog-bone operation. Added condition to output CRCOnC for XMove OR YMove only at CkCRC sub. Outputs G41/G42 on First LineFeat after Z Plunge. Modified condition to output CRCOffC for LastFeat AND AutoCycle at ToolPath RapidFeat. Assures that G40 is not output prior to LastFeat. Added CRCOffC to RapidFeat at ToolPath. Outputs CRCOffC for ZMoveOnly Feature at ToolPath RapidFeat. Corrected problem with PostScript 4th and 5th axis indexing. Output is supposed to appear within StrtPos block of all Operations. Deleted SeqLabC and EOL at GetIndex sub. EOL was causing commands following GetIndex to be output on new line without a SeqLab output. Added call to GetIndex sub at DoEndOpPS sub. We were only checking at start of Operations. Any ENDOP indexing was output on StrtPos block of NextOp. Any Indexing input in NewOp caused NewIndex to be output on new line with a SeqLab output. Balance of StrtPos block was then output on new line without a SeqLab output. Changed condition of outputting literal 'G89' or Cycle at IF Drilling. Was IF Dwell? AND NOT FIRO? AND NOT Tap? Changed to IF FIFO? AND Dwell? Virtual allows Dwell for Peck Cycles and this was easier than adding AND NOT Peck? DWB}
{9/7/95, Updated Cin Acr 850SX [WI] M598.81.5 to .85 format per Fanuc 6M M001.85.01.03, JR}
{1/17/96, Updated .85 to .86 version, MPK}
{3/22/96, Tested ZOnlyRepAutoCycle, Changed version # to .89, MPK}
{Prog Numeric Format Definitions *******************************************}
RestoreScale: IF Metric? {CAM file is in Metric, tools and tool path} SetScale('.03937007874') { change to English, this is an English post} END RETURN
DoSubComment: IF UseComments? AND SubComment? '(MSG, SUB NUMBER: ' Tag# ' )' EOL END RETURN
DoOpComments: IF UseComments? SetScale('1') IF OperationIDComment? '(MSG, OPERATION ' Operation# ': ' OperationType$ ' )' EOL END IF OperationComment? '(MSG, ' OperationComment$ ' )' EOL END IF WorkGroupComment? '(MSG, ' WorkGroupComment$ ' )' EOL END IF ToolTypeComment? '(MSG, TOOL ' Tool# ': ' ToolDiameter# ' ' ToolType$ ' )' EOL END IF ToolComment? '(MSG, ' ToolComment$ ' )' EOL END RestoreScale END RETURN
GetIndex: IF FourthCW? FORMAT(FourthDegree#,2) 'A' FourthDegree# FourthCWF {reset flag} END IF FourthCCW? FORMAT(FourthDegree#,3) 'A' FourthDegree# FourthCCWF {reset flag} END IF FifthCW? FORMAT(FifthDegree#,2) 'B' FifthDegree# FifthCWF {reset flag} END IF FifthCCW? FORMAT(FifthDegree#,3) 'B' FifthDegree# FifthCCWF {reset flag} END RETURN
SubWarning: IF NOT FeedConnect? IF AnyZshift? ' ' EOL '(MSG, WARNING Z CLEARANCE WILL CHANGE WITH EACH CYCLE OF SUB REPEAT )' EOL ' ' EOL END END RETURN
StdSub: SeqLabC 'G10=[T2]V0' EOL {sets temporary register #2 to 0} SeqLabC 'Q' Tag# '1' EOL {branch label 1} SeqLabC '(CLS,L' Tag# ')' EOL {call subroutine} SeqLabC 'G10=[T2]V[T2]+1' EOL {increment register #2 by 1} SeqLabC 'G11E[T2]=' Repeats# 'L' Tag# '2' EOL {if register #2 is equal to number of repeats then jump to branch label 2} SeqLabC 'G11L-' Tag# '1' EOL {jump backwards to branch label 1} SeqLabC 'Q' Tag# '2' EOL {branch label 2} StartSub RETURN
FinishSub1: {part 1} SeqLabC IF NOT FeedConnect? IF AutoCycle? ZCP3C ELSE IF FIFO? {.81} FeedC ZCP3C FeedEntC ELSE RapidC ZCP3C END END END EOL RETURN
ckHMove: SetStatusOff SetFlagF('1') IF YZPlane? IF NotEqual? SUB# SPY# ArcI# SUB# ArcI# EPY# SetFlag('1') END ELSE IF NotEqual? SUB# SPX# ArcI# SUB# ArcI# EPX# SetFlag('1') END END SetStatusOn RETURN
ckVMove: SetStatusOff SetFlagF('1') IF XYPlane? IF NotEqual? SUB# SPY# ArcJ# SUB# ArcJ# EPY# SetFlag('1') END ELSE IF NotEqual? SUB# SPZ# ArcJ# SUB# ArcJ# EPZ# SetFlag('1') END END SetStatusOn RETURN
ckMove: IF NOT FullArc? IF XYPlane? AND NOT ZMove? IF NOT XMove? ckVMove ELSE IF NOT YMove? ckHMove END END ELSE IF XZPlane? AND NOT YMove? IF NOT XMove? ckVMove ELSE IF NOT ZMove? ckHMove END END ELSE IF YZPlane? AND NOT XMove? IF NOT YMove? ckVMove ELSE IF NOT ZMove? ckHMove END END END END END END RETURN
DoAbsOrInc: IF Flag?('1') AND AbsoluteMoves? IF ZMove? AND AbsValue? IncValue ELSE IF NOT ZMove? AND NOT AbsValue? AbsValue END END END RETURN
DoDrillAbsOrInc: IF Flag?('1') AND AbsoluteMoves? IF SPZMove? AND AbsValue? IncValue ELSE IF NOT SPZMove? AND NOT AbsValue? AbsValue END END END RETURN
RestoreAbsOrInc: IF Flag?('1') AND AbsoluteMoves? AND NOT AbsValue? SeqLabC AbsValue EOL END RETURN
FormatArc: DoAbsOrInc IF ArcCW? CWArcC ELSE CCWArcC END IF XYPlane? IF ZMove? MoveX MoveY MoveZ ArcIJ 'K' HelixPitch# ELSE MoveX MoveY ArcIJ END ELSE IF XZPlane? IF YMove? MoveX MoveY MoveZ ArcIJ 'J' HelixPitch# ELSE MoveX MoveZ ArcIJ END ELSE { YZPlane } IF XMove? MoveX MoveY MoveZ ArcIJ 'I' HelixPitch# ELSE MoveY MoveZ ArcIJ END END END RETURN
StdLine: {enables CRC on first call, .70} IF Decelerate? IF RoomToDecel? DecelMove1 SeqLabC DoAbsOrInc CRCOnC FeedC MoveXYZC FeedRateC EOL DecelMove2 END SeqLabC DoAbsOrInc CRCOnC FeedC MoveXYZC DecelFeed EOL ELSE IF XMove? OR YMove? OR ZMove? SeqLabC DoAbsOrInc CRCOnC FeedC MoveXYZC FeedRateC EOL END END RETURN
ToolPath: EACHFeat IF PointFeat? IF AutoCycle? SeqLabC MoveSXYC EOL SeqLabC '(CLS,L' Tag# ')' EOL CalcACSRXY {calc tool position after sub call, CalcAutoCycleStatusRecordXY} ELSE SeqLabC DoDrillAbsOrInc MoveSXYZC EOL {.80.01} END ELSE IF RapidFeat? IF LastFeat? SeqLabC DoAbsOrInc CRCOffC RapidC MoveXYZC EOL ELSE IF ZMove? {skip CRCOn until first non-Z move line, skipping ramps} SeqLabC DoAbsOrInc RapidC MoveXYZC EOL ELSE IF XMove? OR YMove? OR ZMove? SeqLabC DoAbsOrInc CRCOnC RapidC MoveXYZC EOL END END END ELSE IF LineFeat? IF LastFeat? SeqLabC DoAbsOrInc CRCOffC FeedC MoveXYZC FeedRateC EOL ELSE IF ZMove? {skip CRCOn until first non-Z move line, skipping ramps} SeqLabC DoAbsOrInc FeedC MoveXYZC FeedRateC EOL ELSE StdLine {enables CRC on first call} END END ELSE IF ArcFeat? ckMove IF Flag?('1') SetFlagF('1') StdLine ELSE EACHQuadrant { Do not use NOT, FIRST, LAST or NEXT modifiers in this loop } IF LastQuadrant? AND Decelerate? IF RoomToDecel? DecelMove1 SeqLabC FormatArc ArcFeedC EOL DecelMove2 END SeqLabC FormatArc DecelFeed EOL ELSE SeqLabC FormatArc ArcFeedC EOL END NEXTQuadrant END END END END IF LastFeat? {.85, left in for the case of the last feature being an arc!} SeqLabC CRCOffC IF NOT EmptyLine? LastFeatExtend END EOL END END NEXTFeat RestoreAbsOrInc RETURN
WFOStuff: IF NewWFO? IF MultipleParts? '*** WARNING *** DO NOT USE NEWWFO() WITH NCPOST MULTIPLE PARTS' ELSE 'H' NewWFO# END ELSE IF NOT SameTool? IF NeedWFO1? 'H' NewWFO# END END END RETURN
AutoCycCutSub2: {part 2} ToolPath SeqLabC AbsOrInc IF Repeats? AND FeedConnect? AND ZshiftOnly? {.69 removed RapidC} {.71.2 removed CRCOffC, gets turned off in ToolPath} ELSE IF FIFO? {.81} FeedC ZCP2 FeedEntC ELSE RapidC ZCP2 END END EOL SeqLabC '(ENS)' EOL CloseSub SetSRSubXY {restore SR to 1st position value} SetSRSubMove RETURN
AutoCycPat: SetPass2 {position pattern} ToolPath {call after NewProg for correct sub calls} SetPass1 {reset} RETURN
Milling: IF AutoCycle? TagInc AutoCycCutSub1 EntryMove AutoCycCutSub2 AutoCycPat ELSE EntryMove ToolPath END RETURN
ZonlyRepAutoCycle: AutoCycPat {write pattern moves and main calls} StartSub TagInc EachCycle SetSRXYtoEP IF FeedConnect? IF NOT FirstCycle? IF SPXMove? OR SPYMove? SeqLabC Feed IncValue StrtPosC EOL SeqLabC AbsOrInc ELSE SeqLabC Feed END ELSE SeqLabC Feed END ZInPlusInc FeedEnt EOL ELSE IF NOT FirstCycle? IF SPXMove? OR SPYMove? SeqLabC Rapid IncValue StrtPosC EOL IF FeedEntry? SeqLabC AbsOrInc ZCP2PlusInc EOL SeqLabC Feed ZInPlusInc FeedEnt EOL ELSE SeqLabC AbsOrInc ZInPlusInc EOL END ELSE IF FeedEntry? SeqLabC Rapid ZCP2PlusInc EOL SeqLabC Feed ZInPlusInc FeedEnt EOL ELSE SeqLabC Rapid ZInPlusInc EOL END END ELSE IF FeedEntry? SeqLabC Feed ZInPlusInc FeedEnt EOL ELSE SeqLabC Rapid ZInPlusInc EOL END END END IF FirstCycle? SetStatusOff {protect Z position for incremental sub} END SeqLabC '(CLS,L' Tag# ')' EOL NextCycle SetStatusOn AutoCycCutSub1 {build element sub} AutoCycCutSub2 {.69, removed FinishSub1} IF FeedConnect? {there is no Z up in the sub, .69} IF FIFO? {.81} SeqLabC Feed ZCP2 FeedEnt EOL {.69} ELSE SeqLabC Rapid ZCP2 EOL {.69} END END {.69} SeqLabC '(ENS)' EOL CloseSub {Element shift, not pattern} RETURN
ZonlyRep: EachCycle IF NOT FirstCycle? SeqLabC Connect StrtPos EOL {.71.2, added Connect} END IF FeedConnect? SeqLabC FeedC ZInPlusInc FeedEnt EOL {.71.2, changed to FeedC} ELSE {Entry/Exit Connect} IF FeedEntry? IF NOT FirstCycle? SeqLabC RapidC ZCP2PlusIncC EOL {can't call for cycle =1} {.69 added Rapid, reads better} {.71.2, changed to RapidC, reads better} END SeqLabC Feed ZInPlusInc FeedEnt EOL ELSE SeqLabC RapidC ZInPlusInc EOL {.69 added Rapid, reads better} {.71.2, changed to RapidC, reads better} END END SeqLabC '(CLS,L' Tag# ')' EOL NextCycle StartSub TrackZNO# FIRST SPZ# ToolPath FinishSub1 SeqLabC '(ENS)' EOL CloseSub RETURN
CheckPass: IF AutoCycle? {use the correct StrtPos} SetPass2 ELSE SetPass1 END RETURN
SkipToLastFeat: EachFeat IF LastFeat? TrackXNO# SPX# TrackYNO# SPY# END NextFeat RETURN
SetDrillEndOpZ: IF RetractToCP1? TrackZNO# ClearancePlane1# ELSE TrackZNO# ClearancePlane2# END RETURN
CheckSpinOn: {turns on spindle and coolant} IF CoolOff? SpinOn ELSE IF CWSpindle? 'M13' ELSE 'M14' END END RETURN
{Start of executable Prog **************************************************}
{setup and initializations} InitProg TagInit ReverseXZArcs InitWFONum SetFlood UseSeparateSubCalls SetMaxSeparateSubCalls('50') SetMaxRPM('10000') SetMaxFeed('500') SetFlagF('1') { Milling ZShiftOnly SepSubs } IF PSComment? AND UseComments? 'PostScript:' EOL ' Literals: put between single or double quotes.' EOL ' Separate commands and literals with at least one space.' EOL ' A CR ( RETURN key ) will start a new line.' EOL ' Commands: may be capital and/or lower case letters. Separate commands with a space.' EOL ' EndOP -' EOL ' all literals and commands before an ENDOP command' EOL ' will appear at the beginning of the operation. All ' EOL ' literals and commands after an ENDOP command will appear' EOL ' at the end of the operation. ' EOL ' NewWFO(56), NWFO(56) -' EOL ' The Work Fixture Offset # you specify will be used for all following operations.' EOL ' Do not use with the ncPost multiple part option.' EOL ' 4thAxisCW(12.5), 4ACW(12.5) -' EOL ' generates a + A move of the value you specify' EOL ' 4thAxisCCW(22.5), 4ACCW(22.5) -' EOL ' generates a - A move of the value you specify' EOL ' 5thAxisCW(30), 5ACW(30) -' EOL ' generates a + B move of the value you specify' EOL ' 5thAxisCCW(22.5), 5ACCW(22.5) -' EOL ' generates a - B move of the value you specify' EOL END EachOp {Start of post processing *********************} IF FirstOperation? EOR EOL ':' Program# EOL IF ToolChangeAtHome? SetHome END IF UseComments? IF ProgramNameComment? '(MSG, PROGRAM: ' ProgramName$ ' )' EOL END IF ProgramComment? '(MSG, ' ProgramComment$ ' )' EOL END IF FormatNameComment? '(MSG, FORMAT: ' FormatName$ ' )' EOL END IF TimeComment? '(MSG, ' Date$ ' AT ' Time$ ' )' EOL END IF MovesComment? '(MSG, OUTPUT IN ' MoveType$ ' INCHES )' EOL END IF PartsComment? '(MSG, PARTS PROGRAMMED: ' Parts# ' )' EOL END IF StartToolComment? '(MSG, FIRST TOOL NOT IN SPINDLE )' EOL END END OpenSub RestoreScale IF MultipleParts? AND AllToolsOnePart? OpenMP END DoOpComments DoPostScript ':?' Rapid OpToolID ToolChng EOL SeqLabC 'G70' AbsOrInc 'G94' EOL { Inch, Inches Per Minute } SeqLabC 'M54' EOL { Parts Washer On } IF MultipleParts? AND OneToolAllParts? AND FullUp? OpenMP END CheckPass SeqLabC Plane AbsOrInc Rapid StrtPos GetIndex Speed WFOStuff IF NOT LastTool? PreTool END CheckSpinOn EOL SeqLabC ZCP1 ToolOfst EOL IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? OpenMP SeqLabC StrtPos EOL END ELSE IF NewTool?
{Finish off last Operation}
IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? CloseMP END SeqLabC 'G98Z25.H0D0' EOL { Machine Coordinates } IF MultipleParts? AND OneToolAllParts? AND FullUp? CloseMP END DoEndOpPS IF ToolChangeAtHome? SeqLabC AbsOrInc Rapid Home SpinOff EOL ELSE SeqLabC SpinOff EOL END IF LAST ProgStop? SeqLabC 'M0' EOL ELSE SeqLabC ProgStop EOL END
{Start new Operation}
DoOpComments DoPostScript ':?' Rapid OpToolID ToolChng EOL IF MultipleParts? AND OneToolAllParts? AND FullUp? OpenMP END CheckPass SeqLabC Plane AbsOrInc Rapid StrtPos GetIndex Speed WFOStuff PreTool CheckSpinOn EOL SeqLabC ZCP1 ToolOfst EOL IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? OpenMP SeqLabC StrtPos EOL END ELSE IF SameTool? DoEndOpPS IF LAST ProgStop? SeqLabC 'G98Z25.D0' EOL { Machine Coordinates } SeqLabC SpinOff EOL SeqLabC 'M0' EOL
{Start new Operation}
GetStartOfSameTool SeqLabC PlaneC AbsOrInc Rapid StrtPos GetIndex Speed WFOStuff CheckSpinOn EOL SeqLabC ZCP1 ToolOfst EOL ELSE IF CoolOff? AND LAST NOT CoolOff? SeqLabC CoolOff EOL END IF NewToolOffset? SeqLabC 'G98Z25.D0' EOL { Machine Coordinates }
GetStartOfSameTool SeqLabC PlaneC AbsOrInc Rapid StrtPos GetIndex SpeedC WFOStuff EOL END IF NOT CoolOff? AND LAST CoolOff? SeqLabC CoolOn EOL END END END END END {common point for all operations} IF Milling? SeqLabC ZCP2C EOL IF Repeats? TagInc IF ZshiftOnly? IF AutoCycle? {incremental Autocycle sub can have Z moves} ZonlyRepAutoCycle ELSE {Z shift only, NOT Auto Cycle} IF UseSeparateSubCalls? AND CyclesLessThanMaxSubCalls? SetFlag('1') { Milling ZShiftOnly SepSubs } ZonlyRep SetFlagF('1') ELSE {no sep subs desired} G92Sub END END {end Auto Cycle IF} ELSE {not Z only} G92Sub END {end Z only IF} ELSE {no repeat OPs} Milling END IF AutoCycle? SeqLabC ZCP3C EOL ELSE IF FIFO? {.81} SeqLabC FeedC ZCP3C FeedEntC EOL ELSE SeqLabC RapidC ZCP3C EOL END END ELSE IF Drilling? IF Repeats? TagInc StdSub SeqLabC AbsOrInc Rapid StrtPos EOL END SeqLabC DrillCP EOL GetCycle SeqLabC IF FIFO? AND Dwell? { Bore/Ream with Dwell } 'G89' ELSE Cycle END IF Peck? IF PeckChipBreaker? 'J0' ELSE 'J1' END END StrtPos 'Z' ADD# ZDepth# NumSc#('.1') {Z depth is incremental from R value} RLevelCin {R value is ZCP2 -.1} IF RetractToCP1? 'W' CP1LessCP2# END Peck FeedEnt EOL IF CallMasterOp? SeqLabC '(CLS,L' CallMasterNum# ')' EOL SkipToLastFeat ELSE TrackZNO# FIRST SPZ# IF MasterOp? SetFlag('1') {std sep sub Zreps in effect} NewMasterTag SeqLabC '(CLS,L' Tag# ')' EOL StartSub ToolPath SeqLabC '(ENS)' EOL CloseSub SetFlagF('1') {not std sep sub Zreps in effect} ELSE ToolPath END END SetDrillEndOpZ SeqLabC DrillOff ZCP3 EOL IF Repeats? FinishSubG92 END SeqLabC RapidC ZCP3C EOL END END NextOp {loops back to EachOP until last Operation}
{End of program ************************************************************}
{finish last operation} IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? CloseMP END SeqLabC 'G98Z25.H0D0' EOL { Machine Coordinates } IF MultipleParts? AND OneToolAllParts? AND FullUp? CloseMP END DoEndOpPS IF FIRST ToolChangeAtHome? {.71.2 added FIRST modifier} SeqLabC AbsOrInc Rapid FirstHome SpinOff EOL ELSE SeqLabC SpinOff EOL END IF ProgStop? SeqLabC 'M0' EOL END IF MultipleParts? AND AllToolsOnePart? CloseMP END SeqLabC 'M53' EOL { Parts Washer Off } SeqLabC EOP 'M52' EOL { Unload Last Tool } CloseSub Post2 {organize Subs into one program} IF UseComments? SetScale('1') {restore scale for comments} IF FileBytesComment? '(MSG, FILE LENGTH: ' FileBytes# ' CHARACTERS )' EOL END IF FileFeetComment? '(MSG, FILE LENGTH: ' FileFeet# ' FEET )' EOL END IF FileMetersComment? '(MSG, FILE LENGTH: ' FileMeters# ' METERS )' EOL END END EOR EOL Close ReTag