{8/16/93 Copied & modified: Fanuc 6M M001.81.2 For: Olson Manufacturing & Distribution, Inc. Control: Centurion V Machine: Milltronics Partner 1 Created new processor from FastCAM II manual (same info as Centurion V manual!). Added 'G20', Inch Program, to Saftey Start Block. Added 'G32', for a Z move to Tool Change position, to Saftey Start Block. CRCOff on last non-arc feat. OfstOn, G43 H value, is applied to the axis perpendicular to the current plane. Call literal G17 before OfstOn and added sub GetPlane, Plane has not output. OfstOff outputs G49Z0. Modifications for support and enhancement Drilling section. Jim Radcliffe}
{8/19/93, .81.3, corrected an ELSE/END bug in ToolPath, JR} {8/27/93, .81.4, no Home, machine home at end of program, 4 place O codes, JR}
{12/22/94 Updated: Centurion V M589.81.4 For: Gibbs & Associates/Texas Precision Manufacturing Versions: ncCad 4.33/ncCAM 4.33/ncPost 4.33.04/Compost 4.21.23 Versions: Catalyst v2.14.22C/Catalyst v2.14.22PPC/Compost 4.21.23 Changes made per Pete Jackson. Updated to Version 4.2 per Fanuc 6M M001.81.2f Format. Changed TrackZNO# ZDepth# to TrackZNO# FIRST SPZ# at IF Drilling. SPZ# is affected by SetScale, whereas ZDepth# is not. Added CkCRC sub for CRCOffC per version 4.2. CutterRadiusCompensation ExitLength will output G40 on LastFeat AND LineFeat at StdLine sub. Added logic to output CRCOnC in OneFeat ToolPath. Added logic to suppress output of CRCOnC on ZMove Feature. Added support of CRC during multiple pocket dog-bone operation. Added condition to output CRCOnC for XMove OR YMove only at CkCRC sub. Outputs G41/G42 on First LineFeat after Z Plunge. Modified condition to output CRCOffC for LastFeat AND AutoCycle at ToolPath RapidFeat. Assures that G40 is not output prior to LastFeat. Added CRCOffC to RapidFeat at ToolPath. Outputs G40 at all ZMoveOnly Feature Retract blocks. DWB}
{9/27/95, Updated Centurion V M589.81.5 to .85 format per Fanuc 6M M001.85.01.03, JR}
{ Format: Centurion V M589.85.1 10/12/95 Removed All Seqs and SeqCs from post Changed all sub calls to use GOSUB and RETURN Each sub now starts with a sequence number equal to the sub number Changed G49 (OfstOff) to G32 TH}
{11/30/95 Initial: Centurion V M589.85.1 Created: Centurion V M589.85.2 ForUser: Olson Develop: ComPost 4.21.33, Catalyst68K v2.30.18C Comment: Modified per marked up readout from John Langenberg Deleted 2 places. Changed OfstOff to output G32 only, no Z0. Added missing right paren to SubComment. Jim Radcliffe}
{1/17/96 - Updated .85 to .86 format, MPK}
{3/22/96, Tested ZOnlyRepAutoCycle, Changed version # to .89, MPK}
{28Jul97 Original: Centurion V M589.89 Created: Centurion V M589.15 For: Gibbs & Associates Updated to .15 Format per Fanuc 6M M001.15 Charles Winston}
{28Jul97 Original: Centurion V M589.15 Created: Centurion V B589.15 For: Gibbs & Associates Created B Style post per Fanuc 6M (FW) B001.15 Charles Winston}
{4/1/98 Original: Centurion V B589.15 Created: Centurion V B589.15.1 For: Gibbs & Associates Fixed bugs in Sub calls: Changed ['GOSUB ' Program#] at end of OpenMP:, WorkFixtureOffsets?, WFOCS? False section of StartSub. Changed ['GOSUB ' Program#] to ['GOSUB ' CSSubID#] in DoCSWFOOps sub. Joe Cusimano}
{7/14/98, Initial : Centurion V B589.15.1 Created: Centurion V [MSG] D589.15.1 Customer: Mueller Sporting Goods, Troy Downey 402/423-8888
Changes to "Prog":
1. Changed to D Style post per Fanuc 6M (NW) D001.15 2. Moved the first tool change to the end of the program. 3. Minor changes to SameToolOp1 & 3. JHE}
{08/28/98, Initial: Centurion V [MSG] D589.15.1 Created: Centurion V [MSG] D589.15.2 For: Mueller Sporting Goods
Changes to Prog: 1) ProgStart - Changed MaxRPM to 50000 CDH}
{Prog Numeric Format Definitions ****************************}
RestoreScale: IF Metric? {CAM file is in Metric, tools and tool path} SetScale('.03937007874') { change to English, this is an English post} END RETURN
WFOStuff: {changed - JHE} IF NewWFO? IF MultipleParts? AND WorkFixtureOffsets? EOL '*** WARNING *** DO NOT USE NEWWFO() WITH MULTIPLE PARTS AND WORK FIXTURE OFFSETS' EOL ELSE WFONum END ELSE IF Flag?('2') IF NOT SameTool? IF MultipleParts? IF WorkFixtureOffsets? WFO ELSE MPESWFO END ELSE WFONum END END END END SetFlagF('2') RETURN
DoSubComment: IF UseComments? AND SubComment? '( SUB NUMBER: ' Program# ' )' EOL END RETURN
DoCSComment: IF AAxisAvail? OR BAxisAvail? '( CS#' CS# ' - ' CSComment$ ' )' EOL END RETURN
CSComments: {changed - JHE} IF FirstOperation? OR NewTool? OR ChangeCS? DoCSComment END RETURN
DoOpComments: IF UseComments? SetScale('1') IF OperationIDComment? '( OPERATION ' Operation# ': ' OperationType$ ' )' EOL END IF OperationComment? '( ' OperationComment$ ' )' EOL END IF WorkGroupComment? '( ' WorkGroupComment$ ' )' EOL END IF ToolTypeComment? '( TOOL ' Tool# ': ' ToolDiameter# ' ' ToolType$ ' )' EOL END IF ToolComment? '( ' ToolComment$ ' )' EOL END RestoreScale END CSComments RETURN
CSAngleA: {changed - JHE} IF AAxisAvail? 'A' CSOffsetA# END RETURN
CSAngleAC: IF AChange? CSAngleA END RETURN
CSAngleB: {changed - JHE} IF BAxisAvail? 'B' CSOffsetB# END RETURN
ToggleIncDecWFO: IF Flag?('3') SetFlagF('3') ELSE SetFlag('3') END RETURN
DoWFOOps: {changed sub name - JHE} IF Flag?('5') SetFlagF('5') { Suppress Redundant WFO for MP-OTAP-ECP } ELSE SetWFO EOL END 'GOSUB ' Program# RepLab OnePart EOL RETURN
OpenMP: NewProg IF WorkFixtureOffsets? IF WFOCS? StartSub SaveCSProg SaveCSOpStart ClearCSOffset ELSE IF OneToolAllParts? AND ExitClearancePlane? SetFlag('5') { Suppress Redundant WFO for MP-OTAP-ECP } END IF Flag?('3') NewWFO EachWFO {simple eachPart} DoWFOOps IncWFO NextWFO {simple NextPart} DecWFO ELSE LastWFO EachWFO {simple eachPart} DoWFOOps DecWFO NextPrevWFO {simple NextPart} IncWFO END IF Flag?('4') ToggleIncDecWFO END StartSub END ELSE 'GOSUB ' Program# RepLab Parts EOL IF OneToolAllParts? AND ExitClearancePlane? SetFlag('2') { WFOStuff } END StartSub END RETURN
CloseMP: IF WorkFixtureOffsets? 'RETURN' EOL CloseSub ELSE Preset ShiftPC EOL 'RETURN' EOL CloseSub Preset UnshftPC EOL END RETURN
DoAbsOrInc: IF Flag?('1') AND AbsoluteMoves? IF ZMove? AND AbsValue? IncValue ELSE IF NOT ZMove? AND NOT AbsValue? AbsValue END END END RETURN
DoDrillAbsOrInc: IF Flag?('1') AND AbsoluteMoves? IF SPZMove? AND AbsValue? IncValue ELSE IF NOT SPZMove? AND NOT AbsValue? AbsValue END END END RETURN
RestoreAbsOrInc: IF Flag?('1') AND AbsoluteMoves? AND NOT AbsValue? AbsValue EOL END RETURN
FormatArc: DoAbsOrInc IF ArcCW? CWArcC ELSE CCWArcC END MoveXYZC IF ArcIJFormat? ArcIJC ELSE ArcRC END RETURN
ckCRC: IF LastFeat? CRCOffC ELSE IF NOT ZMove? CRCOnC END END RETURN
ckCRCNum: IF NOT LastFeat? AND Equal? SPZ# EPZ# CRCOffsetC END RETURN
ToolPath: ResetCRCNum EACHFeat IF PointFeat? IF AutoCycle? MoveSXYC EOL 'GOSUB ' Program# EOL CalcACSRXY {calc tool position after sub call, CalcAutoCycleStatusRecordXY} ELSE DoDrillAbsOrInc MoveSXYZC EOL END ELSE IF RapidFeat? IF LastFeat? DoAbsOrInc CRCOffC RapidC MoveXYZC EOL ELSE IF ZMove? {skip CRCOn until first non-Z move line, skipping ramps} DoAbsOrInc RapidC MoveXYZC EOL ELSE IF XMove? OR YMove? OR ZMove? DoAbsOrInc CRCOnC RapidC MoveXYZC ckCRCNum EOL END END END ELSE IF LineFeat? IF LastFeat? DoAbsOrInc CRCOffC FeedC MoveXYZC FeedRateC EOL ELSE IF ZMove? {skip CRCOn until first non-Z move line, skipping ramps} DoAbsOrInc FeedC MoveXYZC FeedRateC EOL ELSE IF Decelerate? IF RoomToDecel? DecelMove1 DoAbsOrInc CRCOnC FeedC MoveXYZC FeedRateC ckCRCNum EOL DecelMove2 END DoAbsOrInc CRCOnC FeedC MoveXYZC DecelFeed ckCRCNum EOL ELSE IF XMove? OR YMove? OR ZMove? DoAbsOrInc CRCOnC FeedC MoveXYZC FeedRateC ckCRCNum EOL END END END END ELSE IF ArcFeat? EACHQuadrant { Do not use NOT, FIRST, LAST or NEXT modifiers in this loop } IF LastQuadrant? AND Decelerate? IF RoomToDecel? DecelMove1 FormatArc ArcFeedC EOL DecelMove2 END FormatArc DecelFeed EOL ELSE FormatArc ArcFeedC EOL END NEXTQuadrant END END END END NEXTFeat RestoreAbsOrInc RETURN
AutoCycCutSub2: {part 2} ToolPath AbsOrInc IF Repeats? AND FeedConnect? AND ZshiftOnly? ELSE IF FIFO? FeedC ZCP2 FeedEntC ELSE RapidC ZCP2 END END EOL 'RETURN' EOL CloseSub SetSRSubXY {restore SR to 1st position value} SetSRSubMove RETURN
AutoCycPat: SetPass2 {position pattern} ToolPath {call after NewProg for correct sub calls} SetPass1 {reset} RETURN
Milling: IF AutoCycle? NewProg AutoCycCutSub1 EntryMove AutoCycCutSub2 AutoCycPat ELSE EntryMove ToolPath END RETURN
ZonlyRepAutoCycle: AutoCycPat {write pattern moves and main calls} StartSub NewProg EachCycle SetSRXYtoEP IF FeedConnect? Feed IF NOT FirstCycle? IF SPXMove? OR SPYMove? IncValue StrtPosC EOL AbsOrInc END END ZInPlusInc FeedEnt EOL ELSE IF NOT FirstCycle? Rapid IF SPXMove? OR SPYMove? IncValue StrtPosC EOL AbsOrInc END IF FeedEntry? ZCP2PlusInc EOL END END IF FeedEntry? Feed ZInPlusInc FeedEnt EOL ELSE IF FirstCycle? Rapid END RapidC ZInPlusInc EOL END END IF FirstCycle? SetStatusOff {protect Z position for incremental sub} END 'GOSUB ' Program# EOL NextCycle SetStatusOn AutoCycCutSub1 {build element sub} AutoCycCutSub2 IF FeedConnect? {there is no Z up in the sub} IF FIFO? Feed ZCP2 FeedEnt EOL ELSE Rapid ZCP2 EOL END END 'RETURN' EOL CloseSub {Element shift, not pattern} RETURN
ZonlyRep: EachCycle IF NOT FirstCycle? Connect StrtPos EOL END IF FeedConnect? FeedC ZInPlusInc FeedEnt EOL ELSE {Entry/Exit Connect} IF FeedEntry? IF NOT FirstCycle? RapidC ZCP2PlusIncC EOL END Feed ZInPlusInc FeedEnt EOL ELSE RapidC ZInPlusInc EOL END END 'GOSUB ' Program# EOL NextCycle StartSub TrackZNO# FIRST SPZ# ToolPath FinishSub1 'RETURN' EOL CloseSub RETURN
CheckPass: IF AutoCycle? {use the correct StrtPos} SetPass2 ELSE SetPass1 END RETURN
GetPlane: IF XYPlane? {G17 is allready active} ELSE IF XZPlane? 'G18' ELSE 'G19' END END RETURN
SkipToLastFeat: EachFeat IF LastFeat? TrackXNO# SPX# TrackYNO# SPY# END NextFeat RETURN
SetDrillEndOpZ: IF RetractToCP1? TrackZNO# ClearancePlane1# ELSE TrackZNO# ClearancePlane2# END RETURN
OpGuts: Plane GetPlane EOL IF Milling? ZCP2C EOL IF Repeats? NewProg IF ZshiftOnly? IF AutoCycle? {incremental Autocycle sub can have Z moves} ZonlyRepAutoCycle ELSE {Z shift only, NOT Auto Cycle} IF UseSeparateSubCalls? AND CyclesLessThanMaxSubCalls? SetFlag('1') { Milling ZShiftOnly SepSubs } ZonlyRep SetFlagF('1') ELSE {no sep subs desired} G92Sub END END {end Auto Cycle IF} ELSE {not Z only} G92Sub END {end Z only IF} ELSE {no repeat OPs} Milling END IF AutoCycle? ZCP3C EOL ELSE IF FIFO? FeedC CRCOffC ZCP3C FeedEntC EOL ELSE RapidC CRCOffC ZCP3C EOL END END ELSE IF Drilling? IF Repeats? NewProg StdSub AbsOrInc Rapid StrtPos EOL END DrillCP EOL GetCycle IF FIFO? AND Dwell? 'G89' ELSE IF Tap? AND NOT CWSpindle? 'G74' ELSE Cycle END END FromCP StrtPos ZDepth RLevel Dwell Peck IF PeckChipBreaker? 'U' Retract# END IF Peck? 'D' Retract# END FeedEnt EOL IF CallMasterOp? 'GOSUB ' CallMasterNum# EOL SkipToLastFeat ELSE TrackZNO# FIRST SPZ# IF MasterOp? SetFlag('1') {std sep sub Zreps in effect} NewMasterProg 'GOSUB ' Program# EOL StartSub ToolPath 'RETURN' EOL CloseSub SetFlagF('1') {not std sep sub Zreps in effect} ELSE ToolPath END END SetDrillEndOpZ 'G80' EOL RapidC ZCP3C EOL IF Repeats? FinishSubG92 END RapidC ZCP3C EOL END END RETURN
ProgStart: InitProg ReverseXZArcs InitWFONum SetFlood UseSeparateSubCalls SetMaxSeparateSubCalls('50') SetMaxRPM('50000') IF Metric? SetMaxFeed('12700') ELSE SetMaxFeed('500') END SetFlagF('1') { Milling ZShiftOnly SepSubs } SetFlagF('2') { WFOStuff } SetFlag('3') { True = incrementing WFO numbers for MP. False = decrementing WFO numebrs for MP } SetFlag('4') { True = toggle between incrementing/decrementing WFO's } SetFlagF('5') { Suppress Redundant WFO for MP-OTAP-ECP } IF PSComment? AND UseComments? 'PostScript:' EOL ' Literals: put between single or double quotes.' EOL ' Separate commands and literals with at least one space.' EOL ' A CR ( RETURN key ) will start a new line.' EOL ' Commands: may be capital and/or lower case letters. Separate commands with a space.' EOL ' EndOP -' EOL ' all literals and commands before an ENDOP command' EOL ' will appear at the beginning of the operation. All ' EOL ' literals and commands after an ENDOP command will appear' EOL ' at the end of the operation. ' EOL ' NewWFO(56), NWFO(56) -' EOL ' The Work Fixture Offset # you specify will be used for all following operations.' EOL ' Do not use with the ncPost multiple part option.' EOL ' 4thAxisCW(12.5), 4ACW(12.5) -' EOL ' generates a + A move of the value you specify' EOL ' 4thAxisCCW(22.5), 4ACCW(22.5) -' EOL ' generates a - A move of the value you specify' EOL ' 5thAxisCW(30), 5ACW(30) -' EOL ' generates a + B move of the value you specify' EOL ' 5thAxisCCW(22.5), 5ACCW(22.5) -' EOL ' generates a - B move of the value you specify' EOL END RETURN
InitOp: EOR EOL ProgID1 IF UseComments? AND ProgramNameComment? '( PROGRAM: ' ProgramName$ ' )' END EOL IF ToolChangeAtHome? SetHome END IF UseComments? IF ProgramComment? '( ' ProgramComment$ ' )' EOL END IF FormatNameComment? '( FORMAT: ' FormatName$ ' )' EOL END IF TimeComment? '( ' Date$ ' AT ' Time$ ' )' EOL END IF MovesComment? '( OUTPUT IN ' MoveType$ ' INCHES )' EOL END IF PartsComment? '( PARTS PROGRAMMED: ' Parts# ' )' EOL END IF StartToolComment? '( FIRST TOOL IN SPINDLE )' EOL {Removed NOT - JHE} END END OpenSub RestoreScale RETURN
SameToolOp1: DoEndOpPS IF LAST ProgStop? OR CoolOff? AND LAST NOT CoolOff? CoolOff EOL END IF LAST ProgStop? OR NewToolOffset? OfstOff EOL END IF LAST ProgStop? SpinOff EOL 'M0' EOL END RETURN
SameToolOp2: {Start new Operation} DoOpComments DoPostScript CheckPass RETURN
SameToolOp3: {Start new Operation} WFOStuff EOL IF LAST ProgStop? Speed SpinOn EOL END AbsOrInc Rapid StrtPos CSAngleA CSAngleB SpeedC EOL IF LAST ProgStop? OR NewToolOffset? {removed OR ChangeCS? - JHE} OfstOn END IF LAST ProgStop? OR NOT CoolOff? AND LAST CoolOff? CoolOn END EOL RETURN
End1: CoolOff EOL OfstOff EOL RETURN
End2: DoEndOpPS SpinOff EOL IF ProgStop? 'M0' EOL END 'G53' Rapid 'Y0.' EOL IF NOT FirstTool? UnTool ToolChng EOL {Moved to here - JHE} END RETURN
End3: EOP EOL CloseSub Post2 {organize Subs into one program} EOR EOL Close IF UseComments? SetScale('1') {restore scale for comments} Reopen IF FileBytesComment? '( FILE LENGTH: ' FileBytes# ' CHARACTERS )' EOL END IF FileFeetComment? '( FILE LENGTH: ' FileFeet# ' FEET )' EOL END IF FileMetersComment? '( FILE LENGTH: ' FileMeters# ' METERS )' EOL END Close END RETURN
MPallTools1P: {Multiple Parts, All Tools 1 Part} EachOp {Start of post processing} IF EquallySpacedOffsets? SetFlag('2') END IF FirstOperation? InitOp OpenMP FirstOp1 FirstOp2 FirstOp3 ELSE IF NewTool? NewToolOp1 NewToolOp2 {to tool change, CS problem} NewToolOp3 NewToolOp4 NewToolOp5 ELSE {implied SameTool?} SameToolOp1 SameToolOp2 SameToolOp3 END END {common point for all operations} OpGuts NextOp {loops back to EachOP until last Operation} End1 {End of program} End2 CloseMP End3 RETURN
MP1ToollAllPfu: {Multiple Parts, 1 Tool all Parts, full up} EachOp {Start of post processing} IF EquallySpacedOffsets? SetFlag('2') END IF FirstOperation? InitOp FirstOp1 OpenMP FirstOp2 FirstOp3 ELSE IF NewTool? NewToolOp1 CloseMP NewToolOp2 {to tool change, CS problem} NewToolOp3 OpenMP NewToolOp4 NewToolOp5 ELSE {implied SameTool?} SameToolOp1 SameToolOp2 SameToolOp3 END END {common point for all operations} OpGuts NextOp {loops back to EachOP until last Operation} End1 {End of program} CloseMP End2 End3 RETURN
MP1ToollAllPXcp: {Multiple Parts, 1 Tool all Parts, exit Clearance plane} EachOp {Start of post processing} SetFlag('2') IF FirstOperation? InitOp FirstOp1 FirstOp2 FirstOp3 OpenMP FirstOp2 {need StrtPos in Sub} ELSE IF NewTool? CloseMP NewToolOp1 NewToolOp2 {to tool change, CS problem} NewToolOp3 NewToolOp4 NewToolOp5 OpenMP NewToolOp4 {need StrtPos in Sub} ELSE {implied SameTool?} SameToolOp1 SameToolOp2 SameToolOp3 END END {common point for all operations} OpGuts NextOp {loops back to EachOP until last Operation} CloseMP {End of program} End1 End2 End3 RETURN
NoMPs: {no multiple parts} EachOp {Start of post processing} SetFlag('2') { WFOStuff } IF FirstOperation? InitOp FirstOp1 FirstOp2 FirstOp3 ELSE IF NewTool? NewToolOp1 NewToolOp2 NewToolOp3 NewToolOp4 NewToolOp5 ELSE {implied SameTool?} SameToolOp1 SameToolOp2 SameToolOp3 END END {common point for all operations} OpGuts NextOp {loops back to EachOP until last Operation} End1 {End of program} End2 End3 RETURN
{Start of executable Prog, Top Level ******************}
ProgStart {setup and initializations}
IF MultipleParts? IF AllToolsOnePart? MPallTools1P ELSE {implied OneToolAllParts?} IF FullUp? MP1ToollAllPfu ELSE {implied ExitClearancePlane?} MP1ToollAllPXcp END END ELSE NoMPs END