Fadal Format 1 [Coh] PM997 17 5


{
MILL=T
LATHE=F
SIMPLE_ROT_POS=T
ROTARY_MILL=F
ADV_MILL=F
SUBS=T
MILLTURN_Y-AXIS=F
METRIC=F
}

{Change Comments ***********************************************************}

{
10/24/94 [cwh]
D610.81.5 ( from D610.81.4 )

Made changes to ZOnlyRep and FinishSub1 subs to properly handle
Feed connects and clearance moves.
}

{11/8/94
Modified: Fadal Format 1 (NW) D610.81.5
For: Gibbs & Associates
Versions: Catalyst v2.14.12C/Compost 4.21.23
Changes made per Pete Jackson
Changed all occurances of SeqC to SeqLab.
Charles reported a problem involving operations that do not change coordinate systems from
previous operations.
Added ClearCSOffset at NotSameToolWFO and SameToolWFO subs.
DWB}

{11/16/94 Fixed Program Stop bug in NewToolOp2. Tom Hubina}

{
Format: Fadal Format 1 (NW) D610.00
12/22/94
Changed version number to .00 from .81.7 per Fanuc 6M (PW) C001.00.03
Changed all CSAngleAC and CSAngleBC calls to CSAngleA and CSAngleB to output the A and B
commands at the start of every operation.
Added AAxisAvail? and BAxisAvail? checks to CSAngleA and CSAngleB subs
Added return to CS1 moves to End2
Added G92 reset of A and/or B axis to End2
Changed NotSameTool WFO so it would restate the current WFO if no change in CS
Added ClearCSOffset to OpenMP: CloseMP: and SubCSMP:
Added if AChange? OR BChange? to home postition call-out in SameToolOp1
Replaced SetZRepInc and RestoreAbsOrInc with one sub called DoAbsOrInc. Any line with SetZRepInc now
has DoAbsOrInc as the first command after the SeqC.
TH}

{
Format: Fadal Format 1 (NW) D610.00.01
1/13/95
Formatted TrackZNO# to #4
}

{ Added ClearCSOffset to SubCSMP TH}

{
Changed SeqC's to SeqLabs
4/21/95
TH}

{
Fixed unwind code in End2:
5/25/95
TH}

{6/9/95
Fixed CRC so it won't output on a helix
TH}

{7/10/95
Updated: Fadal Format 1 (NW) D610.00.04
For: Gibbs & Associates
Versions: ncCad 4.33.01/ncCAM 4.33.01/ncPost 4.33.06/Catalyst v2.14.40/Compost 4.21.30/1.0a
Changes made per Pete Jackson
Updated to Version 4.2 per Fanuc 6M M001.81.2g Format.
Added CkCRC sub for CRCOffC per version 4.2.
CutterRadiusCompensation ExitLength will output G40 on LastFeat AND LineFeat at StdLine sub.
Added logic to suppress output of CRCOnC on ZMove Feature.
Added logic to suppress output of CRCOnC in OneFeat ToolPath.
Moved ResetCRCNum at start of ToolPath to CkCRC sub.
Added support of CRC during multiple pocket dog-bone operation.
Added condition to output CRCOnC for XMove OR YMove only at CkCRC sub.
Outputs G41/G42 on First LineFeat after Z Plunge.
Modified condition to output CRCOffC for LastFeat AND AutoCycle at ToolPath RapidFeat.
Assures that G40 is not output prior to LastFeat.
Added CRCOffC to ZMoveOnly Feature at ToolPath RapidFeat.
Outputs G40 at all Z Retract blocks.
Deleted DoArcCRC sub.
CkCRC sub now also called at FormatArc sub.
Deletes use of Flag(8)
Deleted CRCValue sub.
Not needed because problem has been resolved, see CNCVIS1 M610.81.7, 5/5/93.
Moved SetFlag(4) from InitOp and NewToolOp1 to start of ToolPath.
Simplified output of Canned Drill Cycle block at IF Drilling.
DWB}

{8/23/95 - Updated to .10 format TH}

{
12/15/95
Added CSAngleA CSAngleB to MP1ToollAllPXcp
TH}

{1/17/96, Updated .10 to .11 version, MPK}

{3/25/96, Tested ZOnlyRepAutoCycle, Changed version # to .12, MPK}

{4/26/96
Initial: Fadal Format 1 (NW) D610.12
Created: Fadal [COD] Dxxx.12
ForUser: Coherent Optics Division
Control: Fadal CNC88
Machine: Fadal VMC-40
Indexer: Troyke with General Numeric Power Mate E controller
Develop: ComPost 4.21.34, Catalyst68K v3.02.13C
Comment: New Processor that generates 2 programs 1 for Fadal and 1 for General Numeric.
Added CheckIndex & CheckIndexC Sub and calls
Conditionaly outputs M20 wich will excecute one line of the indexer program.
Added CSAngleAB & CSAngleABC subs and calls to simplify
Conditionaly outputs calls to CSAngleA & CSAngleB
Added section at end of program to generate indexer program.
Jim Radcliffe}

{10/31/96,
Initial: Fadal Format 1 [COD] D997.12
Created: Fadal Format 1 [COD] D997.12.1
Changed all IF Tap? AND IF OptCyc1? to IF RigidTap?,
Added logic to beginning of OpGuts to support a specialized type of machining the customer requested:
It is activated by the OptCyc1 command, and is given a parameter with the TCZ() command. This value
is used to divide 360 and output a incremental B rotation of 360/TCZ# at the end of the operation,
and the whole of OpGuts is put in a subroutine and called a # of reps equal to TCZ,
added default TCZ of 2 to prog initializations
///// WARNING!!!!!///// USING RIGID TAP WILL AUTOMATICALLY TRIGGER THE SPECIAL CYCLE AND SHOULD
NOT BE USED!!
MPK}

{29Jan99
Original: Fadal Format 1 [COD] D997.12.1
Created: Fadal Format 1 [Coh] PM997.17.5
For: Coherent
Changes made per: Chris
Develop: Catalyst 5.03/ComPost2 1.7b15
Added Post Header Comment at the top of Prog.
Updated to Simple Positioning MIll Post, per CNCVIS1 PM610.17.5
Charles Winston}

{Prog Numeric Format Definitions ****}

#1 = '#.00'
#2 = '#####.###;0.'
#3 = '*#####.###;0.'
#4 = '####.####;0.'
#5 = '#######0'
#6 = '00'
#7 = '#'

FORMAT(FileFeet#,1)
FORMAT(FileMeters#,1)
FORMAT(UnitAngle#,2)
FORMAT(TrackCNO#,2)
FORMAT(TrackC#,2)
FORMAT(MoveC#,2)
FORMAT(Dwell#,2)
FORMAT(Recall#,4)
FORMAT(ADD#,4)
FORMAT(SpeedRPM#,4)
FORMAT(ToolDiameter#,4)
FORMAT(TrackXNO#,4)
FORMAT(TrackYNO#,4)
FORMAT(TrackZNO#,4)
FORMAT(Program#,5)
FORMAT(Operation#,5)
FORMAT(Tool#,5)
FORMAT(NewWFO#,5)
FORMAT(Parts#,5)
FORMAT(TRUNC#,6)
FORMAT(Program2#,6)
FORMAT(CallMasterNum#,6)
FORMAT(RapidF#,7)

{Added Subroutines ****}

spReset: {update to the correct StartPos}
TrackXNO# SPX#
TrackYNO# SPY#
RETURN

resetSP: {update to the correct StartPos}
IF Rotations? OR Repeats? OR AutoCycle?
IF AbsValue?
spReset
ELSE
SetAbs
spReset
SetInc
END
END
RETURN

saveEP: {save the correct EndPos}
IF PointFeat?
IF AutoCycle?
SetACSPCompF
Save# Num#('1') ADD# Recall# Num#('1') SPX# { xOpEP }
Save# Num#('2') ADD# Recall# Num#('2') SPY# { yOpEP }
SetACSPComp
ELSE
Save# Num#('1') SPX# { xOpEP }
Save# Num#('2') SPY# { yOpEP }
END
ELSE
Save# Num#('1') EPX# { xOpEP }
Save# Num#('2') EPY# { yOpEP }
END
RETURN

getEP: {save the correct EndPos}
IF Rotations? OR Repeats? OR AutoCycle?
IF AbsValue?
saveEP
ELSE
SetAbs
saveEP
SetInc
END
END
RETURN

setSRXYtoACEP:
TrackXNO# Recall# Num#('1') { xOpEP }
TrackYNO# Recall# Num#('2') { yOpEP }
RETURN

{Prog Subroutines ****}

restoreScale:
IF Metric? {CAM file is in Metric, tools and tool path}
SetScale('.03937007874') { change to English, this is an English post}
END
RETURN

wfo:
'E' NewWFO#
RETURN

wfoStuff:
IF NewWFO?
IF MultipleParts? AND WorkFixtureOffsets?
EOL
'*** WARNING *** DO NOT USE NEWWFO() WITH MULTIPLE PARTS AND WORK FIXTURE OFFSETS' EOL
ELSE
wfo
END
ELSE
IF Flag?('2') { Need to output wfoStuff twice for MP-ESO-OTAP-ECP, once for all others }
IF NOT SameTool?
IF MultipleParts?
IF WorkFixtureOffsets?
WFO1
ELSE
wfo
END
ELSE
wfo
END
END
END
END
SetFlagF('2') { Do not output WFO second time wfoStuff is called for MP-WFO-OTAP-ECP }
RETURN

doSubComment:
IF UseComments? AND SubComment?
SeqLab '* SUB NUMBER: ' Program# EOL
END
RETURN

doOpComments:
IF UseComments?
SetScale('1')
SeqLab '* OPERATION ' Operation#
IF OperationIDComment?
': ' OperationType$
END
EOL
IF OperationComment?
SeqLab '* ' OperationComment$ EOL
END
IF WorkGroupComment?
SeqLab '* ' WorkGroupComment$ EOL
END
SeqLab '* TOOL ' Tool#
IF ToolTypeComment?
': ' ToolDiameter# ' ' ToolType$
END
EOL
IF ToolComment?
SeqLab '* ' ToolComment$ EOL
END
restoreScale
END
RETURN

psInit:
NewWFOF
FourthCWF
FourthCCWF
RotateF
OptCyc1F
MasterOpF
CallMasterOpF
RETURN

psStuff:
IF FifthCW?
FORMAT(FifthDegree#,2)
SeqLab 'B' FifthDegree# EOL
FifthCWF
END
IF FifthCCW?
FORMAT(FifthDegree#,3)
SeqLab 'B' FifthDegree# EOL
FifthCCWF
END
RETURN

doPostScript:
psInit
EachPS
SeqLab PostScript EOL
psStuff
NextPS
RETURN

doEndOpPS:
psInit
EachEOPS
SeqLab EndOpPS EOL
psStuff
NextPS
RETURN

absValueC:
IF NOT AbsValue?
AbsValue
END
RETURN

incValueC:
IF AbsValue?
IncValue
END
RETURN

absOrIncC:
IF AbsoluteMoves?
absValueC
ELSE
incValueC
END
RETURN

setAngleUnder360: {sets status register and machine to current rotary position between -360 and 360 deg}
{Fanuc yes, Fadal no.}
RETURN

doStartPos:
IF Flag?('10')
StrtPos
IF AAxisAvail?
CalcSCAng FadalMoveC
ELSE
TrackCNO# Num#('0')
END
SetFlagF('10')
ELSE
StrtPos EOL
IF AAxisAvail?
SeqLab CalcSCAng FadalMoveC EOL
ELSE
TrackCNO# Num#('0')
END
END
RETURN

entryMove:
IF FirstOperation? OR NewTool?
RapidF# { Forces FeedEnt/FeedRate }
ELSE
IF LAST Rotations? OR LAST Repeats?
RapidF# { Forces FeedEnt/FeedRate }
END
END
IF FeedEntry?
SeqLab Feed ZIn FeedEntC EOL
ELSE
SeqLab RapidC ZIn EOL
END
RETURN

startSub:
OpenSub
SeqLab SubIDF EOL
doSubComment
RETURN

subWarning:
IF NOT FeedConnect?
IF AnyZshift?
' ' EOL
SeqLab '* WARNING Z CLEARANCE WILL CHANGE WITH EACH CYCLE OF SUB REPEAT' EOL
' ' EOL
END
END
RETURN

stdSub:
FORMAT(Recall#,6)
Save# Num#('10') Num#('0') { FORMATting for Number of Subroutine Loops }
EachRep
Save# Num#('10') ADD# Recall# Num#('10') Num#('1')
IF GreaterThan? Recall# Num#('10') Num#('99')
SeqLab CallLab '99' EOL
Save# Num#('10') Num#('1')
END
NextRep
SeqLab CallLab Recall# Num#('10') EOL
startSub
FORMAT(Recall#,4)
RETURN

finishSub1: {part 1}
IF NOT FeedConnect?
SeqLab RapidC ZCP3C EOL
END
RETURN

finishSubG92: {part 2}
SeqLab Preset ShiftR EOL
SeqLab EndSub EOL
CloseSub
SeqLab Preset UnshiftR EOL
RETURN

doWFOOps:
IF Flag?('5')
SetFlagF('5') { Suppress Redundant WFO for MP-WFO-OTAP-ECP }
ELSE
SetFlag('10') { used in doStartPos }
SeqLab Rapid doStartPos SetWFO EOL
END
SeqLab CallLab OnePart EOL
RETURN

openMP:
NewProg
IF WorkFixtureOffsets?
IF OneToolAllParts? AND ExitClearancePlane?
SetFlag('5') { Suppress Redundant WFO for MP-WFO-OTAP-ECP }
END
NewWFO
EachWFO {simple eachPart}
doWFOOps
IncWFO
NextWFO {simple NextPart}
startSub
ELSE
FORMAT(Recall#,6)
Save# Num#('10') Num#('0') { FORMATting for Number of Subroutine Loops }
EachPart
Save# Num#('10') ADD# Recall# Num#('10') Num#('1')
IF GreaterThan? Recall# Num#('10') Num#('99')
SeqLab CallLab '99' EOL
Save# Num#('10') Num#('1')
END
NextPart
SeqLab CallLab Recall# Num#('10') EOL
IF OneToolAllParts? AND ExitClearancePlane?
SetFlag('2') { Need to output wfoStuff twice for MP-ESO-OTAP-ECP, once for all others }
END
startSub
FORMAT(Recall#,4)
END
RETURN

closeMP:
IF WorkFixtureOffsets?
SeqLab EndSub EOL
CloseSub
ELSE
SeqLab Preset ShiftP EOL
SeqLab EndSub EOL
CloseSub
SeqLab Preset UnshiftP EOL
END
RETURN

doAbsOrInc:
IF Flag?('1') { Milling ZShiftOnly SepSubs/DrillSubs activated }
IF ZMove?
incValueC
ELSE
absOrIncC
END
END
RETURN

doDrillAbsOrInc:
IF Flag?('1') { DrillSubs activated }
IF SPZMove?
incValueC
ELSE
absOrIncC
END
END
RETURN

restoreAbsOrInc:
IF Flag?('1') { Milling ZShiftOnly SepSubs/DrillSubs activated }
SeqLab absOrIncC EOL
END
RETURN

ckCRC:
IF LastFeat?
IF NOT ArcFeat?
CRCOffC
END
ELSE
IF NOT ZMove?
CRCOnC
END
END
RETURN

ckCRCNum:
IF NOT LastFeat? AND Equal? SPZ# EPZ#
CRCOffsetC
END
RETURN

tpPointFeat:
IF AutoCycle?
SeqLab MoveSXYC EOL
IF Repeats? AND ZshiftOnly?
SeqLab CallLabB TRUNC# SUB# Program# Num#('1') '01' EOL
ELSE
SeqLab CallLab '01' EOL
END
CalcACSRXY {calc tool position after sub call, CalcAutoCycleStatusRecordXY}
ELSE
IF FirstFeat?
SetFlagF('9') { For valid Drill Rotation Sub }
IF Rotations?
IF NOT LastFeat?
IF NOT MasterOp?
SetFlag('9') { valid Drill Rotation Sub }
NewProg
StartSub
END
END
END
ELSE
SeqLab doDrillAbsOrInc MoveSXYZC EOL
END
IF LastFeat?
IF Flag?('9') { valid Drill Rotation Sub }
restoreAbsOrInc
IF NOT MasterOp?
SeqLab EndSub EOL
CloseSub
END
END
END
END
RETURN

tpRapidFeat:
IF XMove? OR YMove? OR ZMove?
SeqLab doAbsOrInc ckCRC RapidC MoveXYZC ckCRCNum EOL
END
RETURN

tpLineFeat:
IF XMove? OR YMove? OR ZMove?
SeqLab doAbsOrInc ckCRC FeedC MoveXYZC FeedRateC ckCRCNum EOL
END
RETURN

tpArcFeat:
EACHQuadrant { Do not use NOT, FIRST, LAST or NEXT modifiers in this loop }
SeqLab doAbsOrInc ckCRC
IF ArcCW?
CWArcC
ELSE
CCWArcC
END
MoveXYZC
IF ArcIJFormat?
ArcIJC
ELSE
ArcRC
END
ArcFeedC ckCRCNum EOL
NEXTQuadrant
RETURN

toolPath:
ResetCRCNum
EACHFeat
IF FirstFeat?
resetSP
END
IF PointFeat?
tpPointFeat
ELSE
IF RapidFeat?
tpRapidFeat
ELSE
IF FirstFeat? OR Rapid?
SeqLab 'G8' EOL
END
IF LineFeat?
tpLineFeat
ELSE
IF ArcFeat?
tpArcFeat
END
END
END
END
IF LastFeat?
getEP
END
NEXTFeat
SeqLab CRCOffC EOL
restoreAbsOrInc
RETURN

autoCycCutSub1: {part 1}
SaveSubStatus {save tool position}
SetPass1 {element cut moves}
startSub
SetSRXYtoSP
SeqLab incValueC EOL
RETURN

autoCycCutSub2: {part 2}
toolPath
SeqLab absOrIncC
IF Repeats? AND FeedConnect? AND ZshiftOnly?
ELSE
RapidC ZCP2
END
EOL
SeqLab EndSub EOL
CloseSub
SetSRSubXY {restore SR to 1st position value}
SetSRSubMove
RETURN

autoCycPat:
SetPass2 {position pattern}
toolPath {call after NewProg for correct sub calls}
SetPass1 {reset}
RETURN

milling:
IF AutoCycle?
NewProg
autoCycCutSub1
entryMove
autoCycCutSub2
autoCycPat
ELSE
entryMove
toolPath
END
RETURN

g92Sub:
subWarning
stdSub
SeqLab absOrIncC Connect doStartPos EOL
milling
finishSub1
finishSubG92
RETURN

doSepSubContour:
SetPass1
TrackZNO# SPZ#
startSub
RapidF#
IF AutoCycle?
NewProg
autoCycCutSub1 {build element sub}
TrackZNO# SPZ#
autoCycCutSub2
ELSE
toolPath
finishSub1
SeqLab EndSub EOL
CloseSub
END
SetPass1
SetStatusRapid
RapidF#
SetSRXYtoEP
TrackZNO# ClearancePlane2#
RETURN

doSepSubFeedConnect:
IF FeedConnect?
FeedEntC
END
RETURN

doSepSubSPMove:
SetStatusOff
IF SPXMove? OR SPYMove?
IF AutoCycle?
incValueC
END
SeqLab Connect StrtPosC doSepSubFeedConnect EOL
absOrIncC
ELSE
Connect
END
SetStatusOn
RETURN

doSepSubZMoves:
IF FeedConnect?
SeqLab FeedC ZInPlusInc FeedEnt EOL
ELSE
IF FeedEntry?
IF NOT FirstCycle?
SeqLab RapidC ZCP2PlusInc EOL
END
SeqLab Feed ZInPlusInc FeedEnt EOL
ELSE
IF FirstCycle? AND AutoCycle?
Rapid
END
SeqLab RapidC ZInPlusInc EOL
END
END
SeqLab CallLab '01' EOL
IF NOT FeedConnect? AND NOT AbsValue?
TrackZNO# ZCP2PlusInc#
SeqLab ZCP2C EOL
IF NOT AutoCycle?
TrackZNO# ClearancePlane3#
END
END
RETURN

setSepSubZ:
SetAbs
TrackZNO# ADD# SPZ# MUL# RepsLess1# RepeatZ#
SetInc
RETURN

doSepSubExit:
IF NOT AbsValue?
setSepSubZ
END
IF AutoCycle?
SeqLab Rapid ZCP2 EOL
ELSE
Rapid { Will be output at millingOp ZCP3 }
END
RETURN

resetSepSubSR:
SetPass1
SetStatusRapid
RapidF#
TrackXNO# Recall# Num#('1') { xOpEP }
TrackYNO# Recall# Num#('2') { yOpEP }
RETURN

zonlyRepAutoCycle:
doSepSubContour
EachCycle
IF NOT FirstCycle?
doSepSubSPMove
END
doSepSubZMoves
NextCycle
IF FeedConnect?
doSepSubExit
END
SeqLab EndSub EOL
CloseSub
{Element shift, not pattern}
autoCycPat {write pattern moves and main calls}
resetSepSubSR
TrackZNO# ClearancePlane2#
RETURN

zonlyRep:
doSepSubContour
EachCycle
IF NOT FirstCycle?
doSepSubSPMove
END
doSepSubZMoves
NextCycle
resetSepSubSR
IF FeedConnect?
doSepSubExit
ELSE
TrackZNO# ClearancePlane3#
END
RETURN

millingOp:
SeqLab ZCP2C EOL
IF Repeats?
NewProg
IF ZshiftOnly?
IF AutoCycle? {incremental Autocycle sub can have Z moves}
zonlyRepAutoCycle
ELSE {Z shift only, NOT Auto Cycle}
SetFlag('1') { Milling ZShiftOnly SepSubs activated }
zonlyRep
SetFlagF('1') { Milling ZShiftOnly SepSubs deactivated }
END {end Auto Cycle IF}
ELSE {not Z only}
g92Sub
END {end Z only IF}
ELSE {no repeat OPs}
milling
END
IF AutoCycle?
SeqLab ZCP3C EOL
setSRXYtoACEP
ELSE
SeqLab RapidC ZCP3C EOL
END
RETURN

skipToLastFeat:
EachFeat
IF LastFeat?
TrackXNO# SPX#
TrackYNO# SPY#
END
NextFeat
RETURN

setDrillEndOpZ:
IF RetractToCP1?
TrackZNO# ClearancePlane1#
ELSE
TrackZNO# ClearancePlane2#
END
RETURN

drillingOp:
IF NOT Rotations?
IF PosApproach? { Positive Approach On }
SeqLab 'M46' EOL
END
END
SeqLab DrillCP EOL
GetCycle
SetFlag('10') { used in doStartPos }
SeqLab
IF RigidTap?
'G84.1'
ELSE
Cycle
END
FromCP doStartPos ZDepth RLevel Dwell Peck Retract
IF Tap?
FadalTapF FadalTapQ
ELSE
FeedEnt
END
EOL
IF CallMasterOp?
SeqLab CallLabB CallMasterNum# '01' EOL
skipToLastFeat
ELSE
TrackZNO# SPZ#
IF MasterOp?
SetFlag('1') { DrillSubs activated }
NewMasterProg
SeqLab CallLab '01' EOL
startSub
toolPath
SeqLab EndSub EOL
CloseSub
SetFlagF('1') { DrillSubs deactivated }
ELSE
toolPath
END
END
setDrillEndOpZ
IF NOT Rotations?
IF PosApproach? { Positive Approach Off }
SeqLab 'M47' EOL
ResetCool
END
SeqLab Rapid DrillOff ZCP3 EOL
END
RETURN

getSpeed:
IF Drilling?
GetCycle
END
IF Drilling? AND RigidTap?
SeqLab SpeedC EOL
SeqLab 'G84.2' EOL
ELSE
IF FirstOperation? OR NewTool?
SeqLab Speed SpinOn EOL
ELSE { SameTool }
IF LAST ProgStop?
SeqLab SpeedC SpinOn EOL
ELSE
SeqLab SpeedC EOL
END
END
END
RETURN

checkPass: {use the correct StrtPos}
IF AutoCycle?
SetPass2
ELSE
SetPass1
END
RETURN

rotateStartPosC:
TrackXNO# Recall# Num#('1') { xOpEP }
MoveSXC
TrackYNO# Recall# Num#('2') { yOpEP }
MoveSYC
CalcSCAng FadalMoveC
RETURN

rotaryReps: {use the correct EndPos}
EachRotation
IF Milling?
IF FirstRotation?
NewProg
SaveProgNum2
StartSub
millingOp
SeqLab EndSub EOL
CloseSub
checkPass
ELSE
SeqLab rotateStartPosC EOL
END
SeqLab CallLabB Program2# '01' EOL
ELSE
IF Drilling?
IF FirstRotation?
IF PosApproach? { Positive Approach On }
SeqLab 'M46' EOL
END
drillingOp
checkPass
ELSE
IF RetractToCP1? AND Equal? ClearancePlane1# ClearancePlane3#
SeqLab rotateStartPosC EOL
ELSE
IF NOT RetractToCP1? AND Equal? ClearancePlane2# ClearancePlane3#
SeqLab rotateStartPosC EOL
ELSE { Need to cancel Drill Cycle between Rotations }
SeqLab DrillOff Rapid ZCP3 EOL
SeqLab rotateStartPosC EOL
SeqLab DrillCP EOL
SeqLab
IF RigidTap?
'G84.1'
ELSE
Cycle
END
FromCP rotateStartPosC ZDepth RLevel Dwell Peck Retract
IF Tap?
FadalTapF FadalTapQ
ELSE
FeedEnt
END
EOL
END
END
END
IF CallMasterOp?
IF NOT FirstRotation?
SeqLab CallLabB CallMasterNum# '01' EOL
END
ELSE
IF MasterOp?
IF NOT FirstRotation?
SeqLab CallLab '01' EOL
END
ELSE
IF Flag?('9') { valid Drill Rotation Sub }
SeqLab CallLab '01' EOL
END
END
END
IF LastRotation?
IF PosApproach? { Positive Approach Off }
SeqLab 'M47' EOL
ResetCool
END
SeqLab Rapid DrillOff ZCP3 EOL
END
END
END
NextRotation
TrackXNO# Recall# Num#('1') { xOpEP }
TrackYNO# Recall# Num#('2') { yOpEP }
TrackZNO# ClearancePlane3#
RETURN

opGuts:
IF Rotations?
rotaryReps
ELSE
IF Milling?
millingOp
ELSE
IF Drilling?
drillingOp
END
END
END
RETURN

progStart:
InitProg
ReverseXZArcs
InitWFONum
SetFlood
SetMaxRPM('15000')
IF Metric?
SetMaxFeed('12700')
ELSE
SetMaxFeed('500')
END
Save# Num#('1') Num#('0') { Status Register Variable for X Axis }
Save# Num#('2') Num#('0') { Status Register Variable for Y Axis }
Save# Num#('10') Num#('0') { FORMATting for Number of Subroutine Loops }
SetFlagF('1') { Milling ZShiftOnly SepSubs/DrillSubs deactivated }
SetFlagF('2') { Need to output wfoStuff twice for MP-ESO-OTAP-ECP, once for all others }
SetFlagF('5') { Suppress Redundant WFO for MP-WFO-OTAP-ECP }
SetFlagF('9') { For valid Drill Rotation Sub }
IF PSComment? AND UseComments?
'Utility Data:' EOL
' At Op Start: All literals and commands will appear at the beginning of the operation.' EOL
' At Op End: All literals and commands will appear at the end of the operation.' EOL
' Literals: put between single or double quotes.' EOL
' Separate commands and literals with at least one space.' EOL
' A CR ( RETURN key ) will start a new line.' EOL
' Commands: may be capital and/or lower case letters. Separate commands with a space.' EOL
' NewWFO(56), NWFO(56) -' EOL
' The Work Fixture Offset # you specify will be used for all following operations.' EOL
' Do not use with the ncPost multiple part option.' EOL
' 5thAxisCW(30), 5ACW(30) -' EOL
' generates a + B move of the value you specify' EOL
' 5thAxisCCW(22.5), 5ACCW(22.5) -' EOL
' generates a - B move of the value you specify' EOL
END
RETURN

initOp:
EOR EOL
SeqLab 'O' Program#
IF UseComments? AND ProgramNameComment?
'*' ProgramName$
END
EOL
SetProgNum('0')
IF UseComments?
IF ProgramComment?
SeqLab '* ' ProgramComment$ EOL
END
IF FormatNameComment?
SeqLab '* FORMAT: ' FormatName$ EOL
END
IF TimeComment?
SeqLab '* ' Date$ ' AT ' Time$ EOL
END
IF MovesComment?
SeqLab '* OUTPUT IN ' MoveType$ ' INCHES' EOL
END
IF PartsComment?
SeqLab '* PARTS PROGRAMMED: ' Parts# EOL
END
IF StartToolComment?
SeqLab '* FIRST TOOL NOT IN SPINDLE' EOL
END
END
OpenSub
restoreScale
RETURN

firstOp1:
IF ToolChangeAtHome?
SetHome
END
SeqLab OpToolID ToolChng EOL
doOpComments
doPostScript
RETURN

firstOp2:
SeqLab wfoStuff EOL
getSpeed
RETURN

firstOp3:
checkPass
SeqLab Plane AbsOrInc Rapid doStartPos EOL
SeqLab OfstOn CoolOn EOL
RETURN

firstOp3a: {can't XY position before wFO}
checkPass
SeqLab OfstOn CoolOn EOL
RETURN

newToolOp1:
setAngleUnder360
RETURN

newToolOp2:
SeqLab Rapid AbsOrInc SpinOff CoolOff EOL { was in NTO1 }
SeqLab 'G53Z0' EOL { OfstOff }
doEndOpPS
IF ToolChangeAtHome?
SeqLab 'G53' Home EOL
END
IF LAST ProgStop?
SeqLab 'M00' EOL
ELSE
SeqLab ProgStop EOL
END
RETURN

newToolOp3: {Start new Operation}
SeqLab OpToolID ToolChng EOL
doOpComments
doPostScript
RETURN

newToolOp4:
SeqLab wfoStuff EOL
getSpeed
RETURN

newToolOp5:
checkPass
SeqLab Plane AbsOrInc Rapid doStartPos EOL
SeqLab OfstOn CoolOn EOL
RETURN

newToolOp5a:
checkPass
SeqLab OfstOn CoolOn EOL
RETURN

sameToolOp1:
doEndOpPS
IF LAST ProgStop?
SeqLab 'G0H0Z0' CoolOff SpinOff 'M00' EOL { does this do a full up? }
ELSE
IF CoolOff? AND LAST NOT CoolOff?
SeqLab CoolOff EOL
END
IF NewToolOffset?
SeqLab 'G0H0Z0' EOL
END
END
setAngleUnder360
RETURN

sameToolOp2: {Start new Operation}
doOpComments
doPostScript
checkPass
RETURN

sameToolOp3: {Start new Operation}
SeqLab wfoStuff EOL
getSpeed
SeqLab PlaneC AbsOrInc Rapid doStartPos EOL
IF LAST ProgStop?
SeqLab OfstOn CoolOn EOL
ELSE
IF NewToolOffset?
SeqLab OfstOn EOL
END
IF NOT CoolOff? AND LAST CoolOff?
SeqLab CoolOn EOL
END
END
RETURN

end1:
setAngleUnder360
IF NotEqual? UnitAngle# Num#('0')
SeqLab absOrIncC RapidC 'A'
IF GreaterThan? UnitAngle# Num#('180')
'-'
END
TrackC# Num#('0') EOL
END
RETURN

end2:
SeqLab Rapid AbsValue SpinOff CoolOff EOL
SeqLab 'G53Z0' EOL { OfstOff }
doEndOpPS
IF ToolChangeAtHome?
SeqLab WFO1 EOL
SeqLab absOrInc Rapid FirstHome EOL
END
IF ProgStop?
SeqLab 'M00' EOL
END
RETURN

end3:
SeqLab 'X0Y0Z0E0H0' EOL
SeqLab EOP EOL
EndSubs
CloseSub
Post2 {organize Subs into one program}
EOR EOL
Close
IF UseComments?
SetScale('1') {restore scale for comments}
Reopen
IF FileBytesComment?
SeqLab '* FILE LENGTH: ' FileBytes# ' CHARACTERS' EOL
END
IF FileFeetComment?
SeqLab '* FILE LENGTH: ' FileFeet# ' FEET' EOL
END
IF FileMetersComment?
SeqLab '* FILE LENGTH: ' FileMeters# ' METERS' EOL
END
Close
END
Retag
RETURN

mpAllTools1P: {Multiple Parts, All Tools 1 Part}
EachOp {Start of post processing}
IF EquallySpacedOffsets?
SetFlag('2') { Need to output wfoStuff twice for MP-ESO-OTAP-ECP, once for all others }
END
IF FirstOperation?
openMP
firstOp1
firstOp2
firstOp3
ELSE
IF NewTool?
newToolOp1
newToolOp2 {to tool change, CS problem}
newToolOp3
newToolOp4
newToolOp5
ELSE {implied SameTool?}
sameToolOp1
sameToolOp2
sameToolOp3
END
END {common point for all operations}
opGuts
NextOp {loops back to EachOP until last Operation}
end1
end2
closeMP
end3
RETURN

mp1ToollAllPfu: {Multiple Parts, 1 Tool all Parts, full up}
EachOp {Start of post processing}
IF EquallySpacedOffsets?
SetFlag('2') { Need to output wfoStuff twice for MP-ESO-OTAP-ECP, once for all others }
END
IF FirstOperation?
firstOp1
openMP
firstOp2
firstOp3
ELSE
IF NewTool?
newToolOp1
closeMP
newToolOp2 {to tool change, CS problem}
newToolOp3
openMP
newToolOp4
newToolOp5
ELSE {implied SameTool?}
sameToolOp1
sameToolOp2
sameToolOp3
END
END {common point for all operations}
opGuts
NextOp {loops back to EachOP until last Operation}
end1
closeMP
end2
end3
RETURN

mp1ToollAllPXcp: {Multiple Parts, 1 Tool all Parts, exit Clearance plane}
EachOp {Start of post processing}
SetFlag('2') { Need to output wfoStuff twice for MP-ESO-OTAP-ECP, once for all others }
IF FirstOperation?
firstOp1
firstOp2
firstOp3a
openMP
firstOp2 {need StrtPos in Sub}
ELSE
IF NewTool?
closeMP
newToolOp1
newToolOp2 {to tool change, CS problem}
newToolOp3
newToolOp4
newToolOp5a
openMP
SeqLab StrtPos EOL
newToolOp4 {need StrtPos in Sub}
ELSE {implied SameTool?}
sameToolOp1
sameToolOp2
sameToolOp3
END
END {common point for all operations}
opGuts
NextOp {loops back to EachOP until last Operation}
closeMP
end1
end2
end3
RETURN

noMPs: {no multiple parts}
EachOp {Start of post processing}
SetFlag('2') { Need to output wfoStuff twice for MP-ESO-OTAP-ECP, once for all others }
IF FirstOperation?
firstOp1
firstOp2
firstOp3
ELSE
IF NewTool?
newToolOp1
newToolOp2
newToolOp3
newToolOp4
newToolOp5
ELSE {implied SameTool?}
sameToolOp1
sameToolOp2
sameToolOp3
END
END {common point for all operations}
opGuts
NextOp {loops back to EachOP until last Operation}
end1
end2
end3
RETURN

{Start of executable Prog, Top Level ****}

progStart {setup and initializations}
initOp

IF MultipleParts?
IF AllToolsOnePart?
mpAllTools1P
ELSE {implied OneToolAllParts?}
IF FullUp?
mp1ToollAllPfu
ELSE {implied ExitClearancePlane?}
mp1ToollAllPXcp
END
END
ELSE
noMPs
END


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