{1/3/89
Copied & modified Fanuc 10M M008.54 for R.C.H. Eng.
Machine is a Mazak VQC 20/40A with Mazatrol M-2 control.
Calling the OpToolID cancels the offset & sends Z home &
puts the tool in the spindle & calls the length offset.
Replaced OfstOff with OpToolID or UnTool at end of prog
so first tool is in spindle at prog start.
Added GearRange. Deleted tool changes & length offset calls.
Deleted Home & SpinOff commands
Put ZCP1 and CoolOn on StrtPos line.
Changed sequence numbers to 3 fixed places.
Jim Radcliffe}

{3/6/89
Modified; Mazatrol M2 Mazak M162.55, for RCH Eng.
Add 'G92Z0.' to end of Prog.
Jim Radcliffe}

{5/23/90, corrected tool call for for multiple parts full up, see above notes, JR}
{5/23/90, Updated: Mazatrol M2 Mazak M162.56 to .72.1 format, JR}
{7/24/90, Replaced all occurances of SetSRXYZero with SetSRXYtoSP, DWB}
{12/12/90, Updated: Mazatrol M2 Mazak M162.73 to .76.1 format, JR}

{12/12/90
Copied & modified: Mazatrol M2 Mazak M162.76.1
For: Precision Machine
Control: Mazatrol M-32
Move ProgramComment & TimeComment to Before EOR code at beginning of prog.
Add AbsOrInc to beginning of prog.
Move WFOStuff to StrtPos line.
First tool not in spindle format.
Deleted GearRange.
Deleted ZCP1 from StrtPos line & added OfstOn.
Move coolant to OfstOn line.
Changed length offset cancel to typical stuff.
Put CRCOff on line by itself after Z move unless AutoCycle.
Add tool change positions 'G28X0Y0'.
Delete UnTool from end of prog.
Added PreTool.
Changed Tapping feed to IPR.
Jim Radcliffe}

{4/03/91
Modified: Mazatrol M-32 Mazak M368.76
For: Gibbs & Associates
Updated to Version 4.0 per Fanuc 6M M001.80 Format.
DWB}

{6/3/91
Modified: Mazatrol M-32 Mazak M368.79
For: Precision Machine
Changed EOR at beginning of program to '='.
Suppress custom ProgramComment & TimeComment before '=' when UseComments? is false.
Modified Saftey Start & Tool Change blocks at beginning of each tool.
Jim Radcliffe}

{10/31/91
Modified: Mazatrol M-32 Mazak M368.79.1
For: Precision Machine
Added ResetCRCNum at beginning of Toolpath to correctly set cutter comp number.
Kim Michelman}

{01/03/92
Modified: Mazatrol M-32 Mazak M368.79.2
For: Precision Machine
Deleted date and time line prior to the ProgID1 per customer request.
Kim Michelman}

{11/4/94
Copied & modified: Mazatrol M-32 Mazak M368.79.3
For: CKC
Added missing ProgramComment & TimeComment
Added text to FormatName$, processor being used on DOS has no name!
Deleted 'G92Z0.' from end of Prog.
Deleted 'G49' lines, using IncValue OfstOff only.
Changed EOP to output M99 instead of M30.
Changed to a NoSubs format per Fanuc 6M NoSubs M001.81.2
Jim Radcliffe}

{2/9/96, Updated .81 number to .84, no changes necessary, MPK}

{3/22/96, Tested ZOnlyRepAutCycle, Incremented number to .87, MPK}

{1/15/97,
Initial: Mazatrol M32 [CKC] M709.87
Created: Mazatrol M32 [WI] MY05.87
Changed feedrate for tapping to IPM, MPK}

{1/17/97, created metric version, MPK}

{Prog Numeric Format Definitions *******************************************}

#1 = '#.00'
#2 = '###.###;0.'
#3 = '*###.###;0.'
#4 = '#####.###;0.'
#5 = '#######0'
#6 = '####^##0'
#7 = '#####.###;0.'
#8 = '#;'

FORMAT(FileFeet#,1)
FORMAT(FileMeters#,1)
FORMAT(ToolDiameter#,4) {.72}
FORMAT(Program#,5) {.72}
FORMAT(Operation#,5) {.72}
FORMAT(Tool#,5) {.72}
FORMAT(NewWFO#,5) {.72}
FORMAT(Parts#,5) {.72}
FORMAT(Dwell#,6) {.72}
FORMAT(FeedEntIPR#,7)
FORMAT(RapidF#,8)

{Prog Subroutines **********************************************************}

RestoreScale:
IF NOT Metric? {CAM file is in English, tools and tool path}
SetScale('25.4') { change to Metric, this is a Metric post}
END
RETURN

DoSubComment:
IF UseComments? AND SubComment?
'( CYCLE START )' EOL
END
RETURN

DoOpComments:
IF UseComments?
SetScale('1')
IF MultipleParts? AND SubComment?
'( PART ' Tag# ' )' EOL
END
IF OperationIDComment?
'( OPERATION ' Operation# ': ' OperationType$ ' )' EOL
END
IF OperationComment?
'( ' OperationComment$ ' )' EOL
END
IF WorkGroupComment?
'( ' WorkGroupComment$ ' )' EOL
END
IF ToolTypeComment?
'( TOOL ' Tool# ': ' ToolDiameter# ' ' ToolType$ ' )' EOL
END
IF ToolComment?
'( ' ToolComment$ ' )' EOL
END
RestoreScale
END
RETURN

PSInit: {reset flags}
NewWFOF
RotateF
RETURN

PSStuff: {revised.72}
IF FourthCW?
FORMAT(FourthDegree#,2)
SeqC 'A' FourthDegree# EOL
FourthCWF {reset flag}
END
IF FourthCCW?
FORMAT(FourthDegree#,3)
SeqC 'A' FourthDegree# EOL
FourthCCWF {reset flag}
END
IF FifthCW?
FORMAT(FifthDegree#,2)
SeqC 'B' FifthDegree# EOL
FifthCWF {reset flag}
END
IF FifthCCW?
FORMAT(FifthDegree#,3)
SeqC 'B' FifthDegree# EOL
FifthCCWF {reset flag}
END
RETURN

DoPostScript:
PSInit
EachPS
SeqC PostScript EOL {literals}
PSStuff {commands}
NextPS
RETURN

DoEndOpPS:
PSInit
EachEOPS
SeqC EndOpPS EOL
PSStuff
NextPS
RETURN

ExitType:
IF FIFO?
FeedC
ELSE
RapidC
END
RETURN

ExitFeed:
IF FIFO?
FeedEntC
END
RETURN

FormatArc:
IF ArcCW?
CWArcC
ELSE
CCWArcC
END
MoveXYZC
IF ArcIJFormat?
ArcIJC
ELSE
ArcRC
END
RETURN

StdRapid:
IF XMove? OR YMove? OR ZMove?
SeqC RapidC MoveXYZC EOL
END
RETURN

StdLine: {enables CRC on first call, .70}
IF Decelerate?
IF RoomToDecel?
DecelMove1
SeqC CRCOnC FeedC MoveXYZC FeedRateC CRCOffsetC EOL
DecelMove2
END
SeqC CRCOnC FeedC MoveXYZC DecelFeed CRCOffsetC EOL
ELSE
IF XMove? OR YMove? OR ZMove?
SeqC CRCOnC FeedC MoveXYZC FeedRateC CRCOffsetC EOL
END
END
RETURN

StdArc:
EACHQuadrant
IF LastQuadrant? AND Decelerate?
IF RoomToDecel?
DecelMove1
SeqC FormatArc ArcFeedC EOL
DecelMove2
END
SeqC FormatArc DecelFeed EOL
ELSE
SeqC FormatArc ArcFeedC EOL
END
NEXTQuadrant
RETURN

ToolPath2: {for AutoCycle element moves}
EACHFeat
IF RapidFeat?
IF LastFeat?
SeqC CRCOffC RapidC MoveXYZC EOL
ELSE
StdRapid
END
ELSE
IF LineFeat?
IF LastFeat?
SeqC CRCOffC FeedC MoveXYZC FeedRateC EOL
ELSE
IF ZMove? {skip CRCOn until first non-Z move line, skipping ramps}
SeqC FeedC MoveXYZC FeedRateC EOL
ELSE
StdLine {enables CRC on first call}
END
END
ELSE
IF ArcFeat?
StdArc
END
END
END
NEXTFeat
RETURN

EntryMove:
IF FeedEntry?
SeqC FeedC ZInC FeedEntC EOL
ELSE
SeqC RapidC ZInC EOL
END
RETURN

CutAutoCycle:
SaveSubStatus {save tool position}
SetPass1 {element cut moves}
SetSRXYtoSP
SeqC IncValue EOL
IF Repeats? AND ZshiftOnly?
EachRep
EntryMove
ToolPath2
IF NOT FeedConnect?
IF FIFO?
SeqC FeedC PRIME ZCP2 FeedEntC EOL
ELSE
SeqC RapidC PRIME ZCP2 EOL
END
END
NextRep
ELSE
EntryMove
ToolPath2
END
IF FIFO?
SeqC AbsOrInc FeedC ZCP2 FeedEntC EOL
ELSE
SeqC AbsOrInc RapidC ZCP2 EOL
END
SetSRSubXY {restore tool position}
SetSRSubMove
ReSetPass2 {restore for positioning moves}
RETURN

ToolPath:
ResetCRCNum {.72}
EACHFeat
IF PointFeat?
IF AutoCycle?
IF NOT FirstFeat?
SeqC
IF FIFO?
Rapid
END
MoveSXYC EOL
END
CalcACSRXY {calc tool position after sub call, CalcAutoCycleStatusRecordXY}
CutAutoCycle
ELSE
SeqC MoveSXYZC EOL {.80.01}
END
ELSE
IF RapidFeat?
StdRapid
ELSE
IF LineFeat?
StdLine
ELSE
IF ArcFeat?
StdArc
END
END
END
END
NEXTFeat
RETURN

WFOStuff:
IF NewWFO?
IF MultipleParts?
'*** WARNING *** DO NOT USE NEWWFO() WITH NCPOST MULTIPLE PARTS'
ELSE
'G' NewWFO#
END
ELSE
IF NOT SameTool?
IF NeedWFO1?
'G' NewWFO#
END
END
END
RETURN

CheckPass:
IF AutoCycle? {use the correct StrtPos}
SetPass2
ELSE
SetPass1
END
RETURN

GetStartOfSameTool:
DoOpComments
DoPostScript
CheckPass
RETURN

DoOp:
IF FirstOperation?
IF MultipleParts? AND OneToolAllParts? AND NOT FirstPart?
IF FullUp?
SeqC CoolOff EOL
SeqC IncValue OfstOff EOL
END
DoOpComments
ELSE
Seq Plane CRCOff DrillOff AbsOrInc Rapid 'M19' OpToolID EOL
SeqC ToolChng EOL
DoOpComments
DoPostScript
SeqC Speed SpinOn EOL
END
CheckPass
IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? AND NOT FirstPart?
SeqC Rapid StrtPos EOL
ELSE
SeqC AbsOrInc WFOStuff Rapid StrtPos
IF NOT LastTool?
PreTool
END
EOL
SeqC OfstOn CoolOn EOL
END
ELSE
IF NewTool?
IF MultipleParts? AND OneToolAllParts? AND NOT FirstPart?
{only need to set up for tool change on 1st part}
ELSE
SeqC CoolOff EOL
SeqC IncValue OfstOff EOL
DoEndOpPS
SeqC 'G28X0.Y0.' EOL
IF LAST ProgStop?
SeqC 'M00' EOL
ELSE
SeqC ProgStop EOL
END
END

{Start new Operation}

IF MultipleParts? AND OneToolAllParts? AND NOT FirstPart?
IF FullUp?
SeqC CoolOff EOL
SeqC IncValue OfstOff EOL
END
DoOpComments
ELSE
Seq Plane CRCOff DrillOff AbsOrInc Rapid 'M19' OpToolID EOL
SeqC ToolChng EOL
DoOpComments
DoPostScript
SeqC Speed SpinOn EOL
END
CheckPass
IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? AND NOT FirstPart?
SeqC Rapid StrtPos EOL
ELSE
SeqC AbsOrInc WFOStuff Rapid StrtPos PreTool EOL
SeqC OfstOn CoolOn EOL
END
ELSE
IF SameTool?
DoEndOpPS
IF LAST ProgStop?
SeqC CoolOff EOL
SeqC IncValue OfstOff EOL
SeqC 'M00' EOL

{Start new Operation}

GetStartOfSameTool
SeqC SpeedC SpinOn EOL
SeqC PlaneC AbsOrInc WFOStuff Rapid StrtPos EOL
SeqC OfstOn CoolOn EOL
ELSE
IF CoolOff? AND LAST NOT CoolOff?
SeqC CoolOff EOL
END
IF NewToolOffset?
SeqC IncValue OfstOff EOL

{Start new Operation}

GetStartOfSameTool
SeqC SpeedC EOL
SeqC PlaneC AbsOrInc WFOStuff Rapid StrtPos EOL
SeqC OfstOn EOL
ELSE
{Start new Operation}

GetStartOfSameTool
SeqC SpeedC EOL
SeqC PlaneC AbsOrInc WFOStuff Rapid StrtPos EOL
END
IF NOT CoolOff? AND LAST CoolOff?
SeqC CoolOn EOL
END
END
END
END
END

{ Common Point for All Operations }

RapidF# {forces the output of a conditional feedrate for each operation}

IF Milling?
SeqC ZCP2C EOL
IF Repeats?
IF ZshiftOnly? AND AutoCycle?
{done in CutAutoCycle called from ToolPath}
ELSE
EACHRep
DoSubComment
IF NOT FirstCycle?
SeqC Connect StrtPos EOL
IF NOT FeedConnect?
SeqC ZCP2C EOL
END
END
END
END
IF NOT AutoCycle?
EntryMove
END
ToolPath
IF Repeats?
IF ZshiftOnly? AND AutoCycle?
{done in CutAutoCycle called from ToolPath}
ELSE
SeqC
IF NOT FeedConnect?
ExitType PRIME ZCP3C
END
ExitFeed EOL
SeqC CRCOffC EOL
NEXTRep
END
END
IF AutoCycle?
SeqC ZCP3C EOL
ELSE
SeqC ExitType ZCP3C ExitFeed EOL
END
SeqC CRCOffC EOL
ELSE
IF Drilling?
IF Repeats?
EACHRep
DoSubComment
IF NOT FirstCycle?
SeqC AbsOrInc Rapid StrtPos EOL
END
END
SeqC DrillCP EOL
GetCycle
SeqC Cycle FromCP StrtPos ZDepth RLevel Dwell Peck Retract FeedEnt EOL
TrackZNO# ZDepth# {.81}
ToolPath
IF RetractToCP1? {.81}
TrackZNO# ClearancePlane1#
ELSE
TrackZNO# ClearancePlane2#
END
SeqC 'G80' EOL
IF Repeats?
NEXTRep
END
SeqC RapidC ZCP3 EOL
END
END
RETURN

FinishLastOp:
SeqC CoolOff EOL
SeqC IncValue OfstOff EOL
DoEndOpPS
SeqC 'G28X0.Y0.' EOL
IF MultipleParts? AND AllToolsOnePart? AND NOT LastPart? {no tool change after doing last part}
IF ProgStop?
SeqC 'M0' EOL
ELSE
SeqC ProgStop EOL
END
ELSE
EOP EOL
END
RETURN

DoToolsOps:
EachOp
IF GTEqual? Operation# Recall# Num#('1') AND LTEqual? Operation# Recall# Num#('2')
{Tools1stOp ² op ² ToolsLastOp}
DoOp
END
NextOp
RETURN

NextTools1stOp:
SetNextToolOp Operation#
RETURN

GetToolsOps:
EachOp
IF Equal? Operation# Recall# Num#('1') {if op = Tools1stOp}
IF GreaterThan? NextTools1stOp Recall# Num#('1') {if NextTools1stOp is greater Tools1stOp}
Save# Num#('2') SUB# NextTools1stOp Num#('1') {ToolsLastOp becomes NextTools1stOp less 1}
ELSE {else}
Save# Num#('2') Recall# Num#('3') {ToolsLastOp becomes ncCAMsLastOp}
END
END
NextOp
RETURN

DoTool:
IF NOT Flag?('1')
GetToolsOps
EachPart
TagInc
DoToolsOps
NextPart
IF LessThan? Recall# Num#('2') Recall# Num#('3') {if ToolsLastOp < ncCAMsLastOp}
Save# Num#('1') ADD# Recall# Num#('2') Num#('1') {Tools1stOp becomes NextTools1stOp}
ELSE {else}
SetFlag('1') {set DoneFlag}
END
TagInit
END
RETURN

{Start of executable Prog **************************************************}

{setup and initializations}
InitProg
SetFlagF('1') {done flag}
ReverseXZArcs
InitWFONum
SetFlood
SetMaxRPM('10000') {?}
IF Metric?
SetMaxFeed('12700') {?}
ELSE
SetMaxFeed('500') {?}
END
IF PSComment? AND UseComments?
'PostScript:' EOL
' Literals: put between single or double quotes.' EOL
' Separate commands and literals with at least one space.' EOL
' A CR ( RETURN key ) will start a new line.' EOL
' Commands: may be capital and/or lower case letters. Separate commands with a space.' EOL
' EndOP -' EOL
' all literals and commands before an ENDOP command' EOL
' will appear at the beginning of the operation. All ' EOL
' literals and commands after an ENDOP command will appear' EOL
' at the end of the operation. ' EOL
' NewWFO(56), NWFO(56) -' EOL
' The Work Fixture Offset # you specify will be used for all following operations.' EOL
' Do not use with the ncPost multiple part option.' EOL
' 4thAxisCW(12.5), 4ACW(12.5) -' EOL
' generates a + A move of the value you specify' EOL
' 4thAxisCCW(22.5), 4ACCW(22.5) -' EOL
' generates a - A move of the value you specify' EOL
' 5thAxisCW(30), 5ACW(30) -' EOL
' generates a + B move of the value you specify' EOL
' 5thAxisCCW(22.5), 5ACCW(22.5) -' EOL
' generates a - B move of the value you specify' EOL
END
EachOp {Start of post processing *********************}
IF FirstOperation?
'=' EOL
ProgID1
IF UseComments? AND ProgramNameComment?
'( ' ProgramName$ ' )'
END
EOL
IF ToolChangeAtHome?
SetHome
END
IF UseComments?
IF ProgramComment?
'( ' ProgramComment$ ' )' EOL
END
IF FormatNameComment?
'( FORMAT: Mazatrol M-32 ' FormatName$ ' )' EOL
END
IF TimeComment?
'( ' Date$ ' AT ' Time$ ' )' EOL
END
IF MovesComment?
'( OUTPUT IN ' MoveType$ ' MILLIMETERS )' EOL
END
IF PartsComment?
'( PARTS PROGRAMMED: ' Parts# ' )' EOL
END
IF StartToolComment?
'( FIRST TOOL NOT IN SPINDLE )' EOL
END
END
OpenSub
RestoreScale
END
NextOp
IF MultipleParts?
IF AllToolsOnePart?
EachPart
TagInc
EachOp
DoOp
NextOp
FinishLastOp
NextPart
ELSE
IF OneToolAllParts?
EachOp
IF FirstOperation?
Save# Num#('1') Operation# {ncCAMs1stOp becomes Tools1stOp}
END
IF LastOp?
Save# Num#('3') Operation# {save ncCAMsLastOp}
END
NextOp
DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool
DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool
DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool
DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool
DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool
FinishLastOp
END
END
ELSE
EachOp
DoOp
NextOp
FinishLastOp
END
EOR EOL
CloseSub
Post2
IF UseComments?
SetScale('1')
IF FileBytesComment?
'( FILE LENGTH: ' FileBytes# ' CHARACTERS )' EOL
END
IF FileFeetComment?
'( FILE LENGTH: ' FileFeet# ' FEET )' EOL
END
IF FileMetersComment?
'( FILE LENGTH: ' FileMeters# ' METERS )' EOL
END
END
Close