ïż




Check For Engine D.im.ige
Inipoit.int note
Audi A3 (97-03) 1,6 1996-03
Engine code: AEH
Replacement lnterv.il Guide
Re|>.iir Times â€Ã³ lirs
Special Tools
Special Precautions
Remov.il
Inst.ill.ition
Inst.ill.ition
1.    Ensure timing marks aligned [1 ] & [8].
2.    Fit timing belt in following order:
o Crankshaft sprocket, o Water pump sprocket, o Tensioner pulley, o Camshaft sprocket.
3.    Ensure belt is taut between sprockets on non-tensioned side.
4.    Ensure retaining lug located in slot in cylinder head [10].
5.    Turn tensioner 5 times fully anti-clockwise and clockwise from stop to stop. Use tool No.T10020 [11 ].
6.    Turn tensioner fully anti-clockwise then slowly clockwise until pointer [12] aligned with notch [13] in baseplate. Use tool No.T10020 [111-
NOTE: Engine must he COLD.
7.    Tighten tensioner nut [9]. Tightening torque: 20 Nm.
8.    Turn crankshaft two turns clockwise. Ensure timing marks aligned [1] & [8].
9.    Apply firm thumb pressure to belt at^. Ensure pointer [12] moves away from notch [13].
10.    Release thumb pressure. Pointer must realign with notch.
11.    Install components in reverse order of removal.
12.    Tighten crankshaft pulley bolts [2]. Tightening torque: 25 Nm.
13.    Fit and align RH engine mounting:
o Engine mounting clearance: 13 mm [17].
o Ensure engine mounting bolts [16] aligned with edge of mounting [18].
14.    Tighten:
o Engine mounting bolts [14]. Tightening torque: 40 Nm + 90°. Use new bolts, o Engine mounting bolts [15]. Tightening torque: 25 Nm. o Engine mounting bolts [16]. Tightening torque: 60 Nm + 90°.