CAPACITIES AND

SPECIFICATIONS

J1.6-2.0XMT (J30-40ZT) [J160]

PART NO. 1554636

8000 SRM 1080

SAFETY PRECAUTIONS

MAINTENANCE AND REPAIR

• When lifting parts or assemblies, make sure all slings, chains, or cables are correctly

fastened, and that the load being lifted is balanced. Make sure the crane, cables, and
chains have the capacity to support the weight of the load.

• Do not lift heavy parts by hand, use a lifting mechanism.

• Wear safety glasses.

• DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair

on electric lift trucks. Disconnect the battery ground cable on internal combustion lift
trucks.

• Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT

THE LIFT TRUCK ON BLOCKS in the Operating Manual or the Periodic Mainte-
nance section.

• Keep the unit clean and the working area clean and orderly.

• Use the correct tools for the job.

• Keep the tools clean and in good condition.

• Always use HYSTER APPROVED parts when making repairs. Replacement parts

must meet or exceed the specifications of the original equipment manufacturer.

• Make sure all nuts, bolts, snap rings, and other fastening devices are removed before

using force to remove parts.

• Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs,

or if the unit needs repairs.

• Be sure to follow the WARNING and CAUTION notes in the instructions.

• Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel

are flammable. Be sure to follow the necessary safety precautions when handling these
fuels and when working on these fuel systems.

• Batteries generate flammable gas when they are being charged. Keep fire and sparks

away from the area. Make sure the area is well ventilated.

NOTE: The following symbols and words indicate safety information in this
manual:

WARNING

Indicates a condition that can cause immediate death or injury!

CAUTION

Indicates a condition that can cause property damage!

Capacities and Specifications

Table of Contents

TABLE OF CONTENTS

General ...............................................................................................................................................................

1

Hydraulic System...............................................................................................................................................

2

Steering System .................................................................................................................................................

3

Tire Sizes ............................................................................................................................................................

4

Torque Specifications .........................................................................................................................................

5

Electrical ........................................................................................................................................................

5

Steering System.............................................................................................................................................

5

Hydraulic System ..........................................................................................................................................

5

Manual Hydraulic Valve ...............................................................................................................................

5

Transaxle........................................................................................................................................................

5

Transaxle Assembly ...........................................................................................................................................

6

Travel Speeds .....................................................................................................................................................

7

Battery................................................................................................................................................................

8

This section is for the following models:

J1.6-2.0XMT (J30-40ZT) [J160]

©2004 HYSTER COMPANY

i

"THE

QUALITY

KEEPERS"

HYSTER

APPROVED

PARTS

8000 SRM 1080

General

General

European

Model

Wheel Base

Grade

Clearance

Turning Radius

Right Angle Aisle

Clearance

1

1290 mm (50.8 in.)

31%

1470 mm (57.9 in.)

2581 mm (101.6 in.)

J1.6XMT

1385 mm (54.5 in.)

29%

1565 mm (61.6 in.)

2676 mm (105.4 in.)

1385 mm (54.5 in.)

29%

1565 mm (61.6 in.)

2676 mm (105.4 in.)

J1.8XMT

1495 mm (58.9 in.)

27%

1675 mm (65.9 in.)

2786 mm (109.6 in.)

1385 mm (54.5 in.)

29%

1565 mm (61.6 in.)

2676 mm (105.4 in.)

J2.0XMT

1495 mm (58.9 in.)

27%

1675 mm (65.9 in.)

2786 mm (109.6 in.)

1

Equipped with two-stage mast and carrying a 762 mm (30 in.) long × 813 mm (32 in.) wide load.

U.S.

Model

Wheel Base

Grade

Clearance

Turning Radius

Right Angle Aisle

Clearance

1

J30ZT

1290 mm (50.8 in.)

32%

1470 mm (57.9 in.)

2581 mm (101.6 in.)

J35ZT

1385 mm (54.5 in.)

30%

1565 mm (61.6 in.)

2676 mm (105.4 in.)

J40ZT

1385 mm (54.5 in.)

30%

1565 mm (61.6 in.)

2786 mm (109.6 in.)

1

Equipped with two-stage mast and carrying a 762 mm (30 in.) long × 813 mm (32 in.) wide load.

Specifications

Maximum Gross Vehicle Weight

5600 kg (12,346 lb)

Counterweight

670 kg (1477 lb)

Maximum Load

1815 kg (4000 lb)

Brake Drawbar Drag (BDBD) @125 lbs Pedal Effort

1633 kg (3600 lb)

Brake Master Cylinder

ISO VG 46 Anti-Wear Hydraulic Oil

1

1

MIL-PRF-5606 performance oil required in freezer applications.

1

Hydraulic System

8000 SRM 1080

Hydraulic System

Hydraulic Pump

Displacement

17 cc/rev

Operating Temperature

0 to 80 C (32 to 176 F)

Filtration

10 Micron Nominal

Max Pressure

18.1 MPa (2611 psi)

Max Peak Pressure

20.6 MPa (2902 psi)

Inlet Pressure

0.200 to 0.490 bar ( 2.9 to 7.1 psi)

36/48 Volt DC Motor

Hydraulic Lift Motor

@ 36 Volts

@ 48 Volts

Power

9 kW (12 hp)

12 kW (16 hp)

Speed

600-3000 rpm

Thermal Rating

S3 = 15%

S3 = 15%

Brush Wear

LED indicator on Display Panel

Insulation

Class "H"

Hydraulic System

Fluid Type

ISO VG 46 Anti-Wear Hydraulic Oil

Main Relief Pressure
(Manual Valve)

17.9 MPa (2600 psi)

Main Relief Pressure
(Electro-valve)

17.9 MPa (2600 psi)

Secondary Relief Valve

13.8 MPa (2000 psi)

Tank Capacity
(To Full Mark)

19 liter (5.0 gal)

System Capacity

21.80 liter (5.75 gal)

2

8000 SRM 1080

Steering System

Steering System

System Specifications

Steering System

Normal Operating Temperature

49 to 60 C (120 to 140 F)

Fluid Type

10W Hydraulic Oil (API CC/SG and/or CD/SH)(MIL-PRF-2104)

(Drawn from Hydraulic Tank)

Steering Control Unit

Displacement

63 cm

3

/rev (3.84 cu in.

3

/rev)

Relief Valve

1

75.8 bar (1100 psi)

Steering Pump Motor

Voltage

36 Volts DC

48 Volts DC

Speed

2100 rpm

1850 rpm

Output

0.80 kW (1.07 hp)

0.80 kW (1.07 hp)

Steering Gear Pump

Displacement

4.23 cm

3

/rev (.258 in.

3

/rev)

Relief Valve

Not Applicable

Steering Actuator

Max Torque

570 N•m (420 lbf ft)

Oil Pressure (Max Torque)

61 bar (885 psi)

Range of Motion

185

1

Refers to anti-kickback check valve. Anti-cavitation check valve is not adjustable.

3

Tire Sizes

8000 SRM 1080

Tire Sizes

European

Drive

Tire

Wheel

Model

Size

Description

Quantity

Size

Description

Quantity

18×7-8

Solid Pneumatic

2

4.33R-8

Locking Ring
Wheel

2

J1.6-1.8XMT

18×7-12.1

Solid Cushion

2

Cast Wheel

2

200/50-10

Solid Pneumatic

2

6.50F-10

Locking Ring
Wheel

2

J2.0XMT

18×7-12.1

Solid Cushion

2

Cast Wheel

2

European

Steer

Tires

Wheel

Model

Size

Description

Quantity

Size

Description

Quantity

J1.6-1.8-2.0XMT

15×4.5-8

Solid Pneumatic

2

4.33R-8

Locking Ring
Wheel

2

U.S.

Drive

Tire

Wheel

Model

Size

Description

Quantity

Size

Description

Quantity

18×7-8

Solid Pneumatic

2

4.33R-8

Locking Ring
Wheel

2

J30-35ZT

18×7-12.1

Solid Cushion

2

Cast Wheel

2

200/50-10

Solid Pneumatic

2

6.50F-10

Locking Ring
Wheel

2

J40ZT

18×7-12.1

Solid Cushion

2

Cast Wheel

2

U.S.

Steer

Tires

Wheel

Model

Size

Description

Quantity

Size

Description

Quantity

15×4.5-8

Solid Pneumatic

2

4.33R-8

Locking Ring
Wheel

2

J30-35-40ZT

15×4×11.2

Solid Cushion

2

Cast Wheel

2

4

8000 SRM 1080

Torque Specifications

Torque Specifications

ELECTRICAL

Controller Terminals (All Locations)

13 N•m (115 lbf in)

Steering Potentiometer Jam Nut

1.25 N•m (11 lbf in)

Accelerator Position Sensor

2.2 N•m (19 lbf in)

STEERING SYSTEM

Steer Pump Motor to Lower Bracket (2
Places) (Loctite™ 242)

15 N•m (133 lbf in)

Steer Pump Motor to Upper Bracket (2
Places) (Loctite™ 242)

3 N•m (26 lbf in)

Upper Bracket to Frame (3 Places)
(Loctite™ 242)

25 N•m (19 lbf ft)

Steer Pump Motor to Pump (2 Places)
(Loctite™ 242)

15 N•m (133 lbf in)

Steering Actuator to Frame (3 Places)

290 N•m (214 lbf ft)

Steering Control Unit Fittings (4 Places)

40 N•m (30 lbf ft)

Steering Control Unit Capscrews (4 Places)

40 N•m (30 lbf ft)

Steering Encoder and Horn Contac-
tor (4 Places)

.5 N•m (4 lbf in)

Steering Gear Pump Inlet Fitting (1 Place)

80 N•m (59 lbf ft)

Steering Gear Pump Outlet Fitting (1 Place)

56 N•m (41 lbf ft)

Steering Gear Pump Plug

18 N•m (13 lbf ft)

HYDRAULIC SYSTEM

Filter Housing to Tank (2 Places)

8 N•m (72 lbf in)

Filter Housing Cover (4 Places)

6 N•m (53 lbf in)

Pump Motor to Motor Bracket (4 Places)

48 N•m (35 lbf ft)

Motor Bracket to Frame (4 Places)

48 N•m (35 lbf ft)

Lift Pump to Motor (2 Places)

61 N•m (45 lbf ft)

Lift Pump Hydraulic Fittings (2 Places)

80 N•m (59 lbf ft)

(Maximum)

Auxiliary Hose Mounting Plate (2 Places)

61 N•m (45 lbf ft)

MANUAL HYDRAULIC VALVE

Relief Valve Retaining Nuts (1 Each)

5 N•m (44 lbf in)

Section Retaining Stud Nuts (Front) (1 Place)

24 N•m (18 lbf ft)

Section Retaining Stud Nuts (Rear) (2 Places)

10 N•m (89 lbf in)

TRANSAXLE

Transaxle to Frame (5 Each) (Loctite™ 271)

220 N•m (162 lbf ft)

Drive Motor to Transaxle (4 Each)
(Loctite™ 271)

48 N•m (35 lbf ft)

Wheel Lugs (5 Each)

170 N•m (125 lbf ft)

Trunnion Caps (2 Each) (Loctite™ 290)

35 N•m (26 lbf ft)

5

Transaxle Assembly

8000 SRM 1080

Oil Fill Plug (1 Each)

40 N•m (30 lbf ft)

Oil Drain Plug (1 Each)

40 N•m (30 lbf ft)

Breather (1 Each)

10 N•m (89 lbf in)

Brake Bleed Valve (1 Each)

10 N•m (89 lbf in)

Brake Passage Plugs (2 Each)

10 N•m (89 lbf in)

Wheel Hub Capscrews (1 Each)

280 N•m (207 lbf ft)

Transaxle Assembly

Function

Specification

Traction Motor

36 Volts AC

48 Volts AC

Power

4.8 kW (6.43 hp)

5.0 kW (6.70 hp)

Stator Resistance

6.10 ±0.10 ohms

10.00 ±0.10 ohms

Gear Ratio

25.6:1

Drive Wheel Load

1080 kg (2380 lb)

Fluid Type

Hydraulic Oil (JDM J20)

Fluid Capacity

350 cc (21.4 in.

3

)

0.35 liter (0.37 qt)

Brake Specifications

Torque at Axle

1795 N•m (1324 lbf ft)

Hold on Grade (Loaded)

16% Grade

Hold on Grade (No Load)

25% Grade

6

8000 SRM 1080

Travel Speeds

Travel Speeds

European

Maximum Travel Speed

No Load

Full Load

Model

Voltage

Extended

Shift

kph

mph

kph

mph

ON

14.3

8.9

13.0

8.1

J1.6XMT

48

OFF

14.3

8.9

14.1

8.8

ON

14.3

8.9

12.8

8.0

J1.8XMT

48

OFF

14.3

8.9

14.0

8.7

ON

14.3

8.9

11.9

7.4

J2.0XMT

48

OFF

14.3

8.9

13.8

8.6

U.S.

Maximum Travel Speed

No Load

Full Load

Model

Voltage

Extended

Shift

kph

mph

kph

mph

ON

13.2

8.2

13.0

8.1

36

OFF

14.3

8.9

14.0

8.7

ON

14.3

8.9

12.7

7.9

J30ZT

48

OFF

14.3

8.9

14.1

8.8

ON

13.2

8.2

13.0

8.1

36

OFF

14.3

8.9

14.0

8.7

ON

14.3

8.9

12.4

7.7

J35ZT

48

OFF

14.3

8.9

14.0

8.7

ON

13.2

8.2

13.0

8.1

36

OFF

14.3

8.9

14.0

8.7

ON

14.3

8.9

11.9

7.4

J40ZT

48

OFF

14.3

8.9

13.8

8.6

7

Battery

8000 SRM 1080

Battery

Figure 1. Battery Compartment Dimensions

Battery Compartment Dimensions (European)

Height (Z)

Model

Wheel Base

Width (X)

Length (Y)

BS Battery

DIN Battery

1

1290 mm

(50.8 in.)

990 mm

(39 in.)

546 mm

(21.5 in.)

673 mm

(26.5 in.)

647 mm

(25.5 in.)

J1.6XMT

1385 mm

(54.5 in.)

990 mm

(39 in.)

641 mm

(25.2 in.)

673 mm

(26.5 in.)

647 mm

(25.5 in.)

1385 mm

(54.5 in.)

990 mm

(39 in.)

641 mm

(25.2 in.)

673 mm

(26.5 in.)

647 mm

(25.5 in.)

J1.8XMT

1495 mm

(58.9 in.)

990 mm

(39 in.)

751 mm

(29.6 in.)

673 mm

(26.5 in.)

647 mm

(25.5 in.)

1385 mm

(54.5 in.)

990 mm

(39 in.)

641 mm

(25.2 in.)

673 mm

(26.5 in.)

647 mm

(25.5 in.)

J2.0XMT

1495 mm

(58.9 in.)

990 mm

(39 in.)

751 mm

(29.6 in.)

673 mm

(26.5 in.)

647 mm

(25.5 in.)

1

Measurement with acid plate and appropriate counterweight/spacer installed.

Battery Compartment Dimensions (U.S.)

Height (Z)

Model

Wheel Base

Width (X)

Length (Y)

High Battery

Low Battery

1

J30ZT

1290 mm

(50.8 in.)

990 mm

(39 in.)

546 mm

(21.5 in.)

663 mm

(26.10 in.)

587 mm

(23.12 in.)

1

Measurement with acid plate and appropriate counterweight/spacer installed.

8

8000 SRM 1080

Battery

Battery Compartment Dimensions (U.S.)

Height (Z)

Model

Wheel Base

Width (X)

Length (Y)

High Battery

Low Battery

1

J35ZT

1385 mm

(54.5 in.)

990 mm

(39 in.)

641 mm

(25.2 in.)

663 mm

(26.10 in.)

587 mm

(23.12 in.)

J40ZT

1385 mm

(54.5 in.)

990 mm

(39 in.)

641 mm

(25.2 in.)

663 mm

(26.10 in.)

587 mm

(23.12 in.)

1

Measurement with acid plate and appropriate counterweight/spacer installed.

Battery Discharge Rate (European.)

1

Max Amp Hours

Max kW Hours

Model

Wheel Base

Type

48 V

48 V

DIN

400

18.2

1290 mm (50.8 in.)

BS

602

28.9

DIN

500

24.0

J1.6XMT

1385 mm (54.5 in.)

BS

630

30.2

DIN

500

23.5

1385 mm (54.5 in.)

BS

720

34.5

DIN

600

28.8

J1.8XMT

1495 mm (58.9 in.)

BS

720

34.5

DIN

500

23.5

1385 mm (54.5 in.)

BS

720

34.5

DIN

600

28.8

J2.0XMT

1495 mm (58.9 in.)

BS

720

34.5

1

Calculated using 6-hour rate.

Battery Discharge Rate (U.S.)

1

Max Amp Hours

Max kW Hours

Model

36 V

48 V

36 V

48 V

J30ZT

880

660

30.6

30.5

J35ZT

1100

770

38.2

35.8

J40ZT

1100

770

38.2

35.8

1

Calculated using 6-hour rate.

9

Battery

8000 SRM 1080

Figure 2. Battery Dimensions

Battery Specifications (European)

Model

Type

(48 V)

Wheel

Base

Weight

Width (X)

Length (Y)

Height (Z)

MIN

673 kg

(1484 lb)

826 mm

(32.5 in.)

533 mm

(21.0 in.)

1290 mm

(50.8 in.)

MAX

743 kg

(1638 lb)

836 mm

(32.9 in.)

543 mm

(21.4 in.)

627 mm

(24.7 in.)

MAX

MIN

813 kg

(1792 lb)

826 mm

(32.5 in.)

628 mm

(24.7 in.)

DIN

1

1385 mm

(54.5 in.)

MAX

899 kg

(1982 lb)

836 mm

(32.9 in.)

638 mm

(25.1 in.)

627 mm

(24.7 in.)

MAX

MIN

800 kg

(1764 lb)

977 mm

(38.5 in.)

533 mm

(21.0 in.)

1290 mm

(50.8 in.)

MAX

1100 kg

(2425 lb)

987 mm

(38.9 in.)

543 mm

(21.4 in.)

670 mm

(26.4 in.)

MAX

MIN

800 kg

(1764 lb)

977 mm

(38.5 in.)

628 mm

(24.7 in.)

J1.6XMT

BS

1385 mm

(54.5 in.)

MAX

1200 kg

(2646 lb)

987 mm

(38.9 in.)

638 mm

(25.1 in.)

670 mm

(26.4 in.)

MAX

1

Used with acid plate and appropriate counterweight/spacer installed.

10

8000 SRM 1080

Battery

Battery Specifications (European)

Model

Type

(48 V)

Wheel

Base

Weight

Width (X)

Length (Y)

Height (Z)

MIN

813 kg

(1792 lb)

826 mm

(32.5 in.)

628 mm

(24.7 in.)

1385 mm

(54.5 in.)

MAX

899 kg

(1982 lb)

836 mm

(32.9 in.)

638 mm

(25.1 in.)

627 mm

(24.7 in.)

MAX

MIN

962 kg

(2121 lb)

826 mm

(32.5 in.)

738 mm

(29.1 in.)

DIN

1

1495 mm

(58.9 in.)

MAX

1064 kg

(2346 lb)

836 mm

(32.9 in.)

748 mm

(29.4 in.)

627 mm

(24.7 in.)

MAX

MIN

1000 kg

(2205 lb)

977 mm

(38.5 in.)

628 mm

(24.7 in.)

1385 mm

(54.5 in.)

MAX

1200 kg

(2646 lb)

987 mm

(38.9 in.)

638 mm

(25.1 in.)

670 mm

(26.4 in.)

MAX

MIN

1000 kg

(2205 lb)

977 mm

(38.5 in.)

738 mm

(29.1 in.)

J1.8XMT

BS

1495 mm

(58.9 in.)

MAX

1300 kg

(2866 lb)

987 mm

(38.9 in.)

748 mm

(29.4 in.)

670 mm

(26.4 in.)

MAX

MIN

813 kg

(1792 lb)

826 mm

(32.5 in.)

628 mm

(24.7 in.)

1385 mm

(54.5 in.)

MAX

899 kg

(1982 lb)

836 mm

(32.9 in.)

638 mm

(25.1 in.)

627 mm

(24.7 in.)

MAX

MIN

962 kg

(2121 lb)

826 mm

(32.5 in.)

738 mm

(29.1 in.)

DIN

1

1495 mm

(58.9 in.)

MAX

1064 kg

(2346 lb)

836 mm

(32.9 in.)

748 mm

(29.4 in.)

670 mm

(26.4 in.)

MAX

MIN

1225 kg

(2701 lb)

977 mm

(38.5 in.)

628 mm

(24.7 in.)

1385 mm

(54.5 in.)

MAX

1300 kg

(2866 lb)

987 mm

(38.9 in.)

638 mm

(25.1 in.)

670 mm

(26.4 in.)

MAX

MIN

1000 kg

(2205 lb)

977 mm

(38.5 in.)

738 mm

(29.1 in.)

J2.0XMT

BS

1495 mm

(58.9 in.)

MAX

1300 kg

(2866 lb)

987 mm

(38.9 in.)

748 mm

(29.4 in.)

627 mm

(24.7 in.)

MAX

1

Used with acid plate and appropriate counterweight/spacer installed.

11

Battery

8000 SRM 1080

Battery Specifications (U.S.)

Model

Wheel

Base

Type

(36/48 V)

Weight (approximate)

Width (X)

Length

(Y)

Height (Z)

MIN

775 kg

(1700 lb)

970 mm

(38.2 in.)

508 mm

(20.0 in.)

Low

1

MAX

1000 kg

(2200 lb)

986 mm

(38.8 in.)

538 mm

(21.2 in.)

579 mm

(22.8 in.)

MIN

910 kg

(2000 lb)

970 mm

(38.2 in.)

508 mm

(20.0 in.)

J30ZT

1290 mm

(50.8 in.)

High

MAX

1135 kg

(2500 lb)

986 mm

(38.8 in.)

538 mm

(21.2 in.)

655 mm

(25.8 in.)

MIN

955 kg

(2100 lb)

975 mm

(38.4 in.)

597 mm

(23.5 in.)

Low

1

MAX

1090 kg

(2400 lb)

986 mm

(38.8 in.)

635 mm

(25.0 in.)

579 mm

(22.8 in.)

MIN

1140 kg

(2500 lb)

975 mm

(38.4 in.)

597 mm

(23.5 in.)

J35ZT

1385 mm

(54.5 in.)

High

MAX

1270 kg

(2800 lb)

986 mm

(38.8 in.)

635 mm

(25.0 in.)

655 mm

(25.8 in.)

MIN

955 kg

(2100 lb)

975 mm

(38.4 in.)

597 mm

(23.5 in.)

Low

1

MAX

1090 kg

(2400 lb)

986 mm

(38.8 in.)

635 mm

(25.0 in.)

579 mm

(22.8 in.)

MIN

1140 kg

(2500 lb)

975 mm

(38.4 in.)

597 mm

(23.5 in.)

J40ZT

1385 mm

(54.5 in.)

High

MAX

1270 kg

(2800 lb)

986 mm

(38.8 in.)

635 mm

(25.0 in.)

655 mm

(25.8 in.)

1

Used with acid plate and appropriate counterweight/spacer installed.

12

TECHNICAL PUBLICATIONS

8000 SRM 1080

11/04 (5/04) Printed in United Kingdom