CAPACITIES AND

SPECIFICATIONS

H20.00-32.00F (H440-700F/FS) [E008]

PART NO. 897458

8000 SRM 489

SAFETY PRECAUTIONS

MAINTENANCE AND REPAIR

• When lifting parts or assemblies, make sure all slings, chains, or cables are correctly

fastened, and that the load being lifted is balanced. Make sure the crane, cables, and
chains have the capacity to support the weight of the load.

• Do not lift heavy parts by hand, use a lifting mechanism.

• Wear safety glasses.

• DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair

on electric lift trucks.

• Disconnect the battery ground cable on internal combustion lift trucks.

• Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT

THE LIFT TRUCK ON BLOCKS in the Operating Manual or the Periodic Mainte-
nance section.

• Keep the unit clean and the working area clean and orderly.

• Use the correct tools for the job.

• Keep the tools clean and in good condition.

• Always use HYSTER APPROVED parts when making repairs. Replacement parts

must meet or exceed the specifications of the original equipment manufacturer.

• Make sure all nuts, bolts, snap rings, and other fastening devices are removed before

using force to remove parts.

• Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs,

or if the unit needs repairs.

• Be sure to follow the WARNING and CAUTION notes in the instructions.

• Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel

are flammable. Be sure to follow the necessary safety precautions when handling these
fuels and when working on these fuel systems.

• Batteries generate flammable gas when they are being charged. Keep fire and sparks

away from the area. Make sure the area is well ventilated.

NOTE:

The following symbols and words indicate safety information in this

manual:

WARNING

Indicates a condition that can cause immediate death or injury!

CAUTION

Indicates a condition that can cause property damage!

Capacities and Specifications

Table of Contents

TABLE OF CONTENTS

Lift Truck Weights ...............................................................................................................................................

Container Attachment Weights...........................................................................................................................

Mast Speeds .........................................................................................................................................................

Engine Specifications...........................................................................................................................................

Specifications........................................................................................................................................................

Capacities .............................................................................................................................................................

Electrical System .................................................................................................................................................

Transmission Pressures.......................................................................................................................................

Tires ......................................................................................................................................................................

Torque Specifications ...........................................................................................................................................

Brake System...................................................................................................................................................

Container Attachment.....................................................................................................................................

Differential.......................................................................................................................................................

Drive Line and Axle.........................................................................................................................................

Engine ..............................................................................................................................................................

Frame ...............................................................................................................................................................

Hydraulic System Selector Valve....................................................................................................................

Mast and Carriages .........................................................................................................................................

Steering ............................................................................................................................................................

Torque Converter .............................................................................................................................................

Transmission....................................................................................................................................................

This section is for the following models:

H20.00-32.00F (H440-700F/FS) [E008]

"THE

QUALITY

KEEPERS"

HYSTER

APPROVED

PARTS

8000 SRM 489

Container Attachment Weights

Lift Truck Weights

Unit

H20.00F

31,875

70,209

H22.00F

33,311

73,373

H25.00F

34,830

76,718

H28.00F

42,218

92,992

H32.00F

43,060

94,846

H440FS

31,234

68,798

H550FS

33,956

74,792

H550F

34,830

76,718

H620F

42,218

92,992

H620FS

41,463

91,329

H650F

41,635

91,708

H700FS

41,609

91,649

H700F

43,060

94,846

NOTE:

Lift trucks equipped with 4877 mm (192 in.) mast and sideshift carriage on all units except H440-

700FS.

Container Attachment Weights

Attachment

Weight Before Serial Number

E8E01811

Weight Serial Number

E8E01811 and After

6.1 m (20 ft) Fixed

1860 kg (4100 lb)

2600 kg (5732 lb)

12.2 m (40 ft) Fixed

4218 kg (9300 lb)

4100 kg (9039 lb)

6.1 to 12.2 m (20 to 40 ft)

Extendable

5830 kg (12,850 lb)

6000 kg (13228 lb) w/o lift eyes

6150 kg (13558 lb) with lift eyes

Engine Specifications

8000 SRM 489

Mast Speeds

Lifting

Lowering

No Load

Rated Load

No Load

Rated Load

Unit

m/sec

ft/min

m/sec

ft/min

m/sec

ft/min

m/sec

ft/min

H20.00F

0.67

131

0.31

0.23

0.46

H22.00F

0.67

131

0.31

0.23

0.47

H25.00F

0.67

131

0.31

0.23

0.48

H28.00F

0.54

106

0.23

0.33

0.45

H32.00F

0.54

106

0.23

0.33

0.48

H440FS

0.67

131

0.31

0.23

0.46

H550F/FS

0.67

131

0.31

0.23

0.48

H620F/FS

0.54

106

0.23

0.33

0.45

H650F

0.54

106

0.23

0.33

0.47

H700F/FS

0.54

106

0.23

0.33

0.48

Engine Specifications

Item

Tier 1 - Cummins 6CT8.3

Tier 2 - Cummins QSC8.3

Number of Cylinders

Firing Order

Fan to Flywheel

1-5-3-6-2-4

Bore

114 mm (4.49 in.)

Stroke

135 mm (5.32 in.)

144 mm (5.69 in.)

Displacement

8.3 liter (506.5 in.

)

8.3 liter (506.5 in.

)

Compression Ratio

17.3 to 1

16.6 to 1

Oil Pressure (Minimum at idle)

69 kPa (10 psi)

Governed Speed (No Load)

2700 rpm

2430 rpm

Idle Speed

850 rpm

800 rpm

Stall Speed

2000 ±50 rpm

Valve Clearance (Cold)

Intake
Exhaust

0.3048 mm (0.012 in.)

0.61 mm (0.024 in.)

0.3048 mm (0.012 in.)
0.5588 mm (0.022 in.)

Weight (Dry)

636 kg (1400 lb)

706 kg (1556 lb)

8000 SRM 489

Electrical System

Specifications

Item

Specification

Hydraulic Pump Output at 2350 rpm and
13.8 MPa (2000 psi)

Tandem Pump (Steering)
Tandem Pump (Brakes)
Auxiliary Circuit Pump

242 liter/min (64 gal/min)
91 liter/min (24 gal/min)
106 liter/min (28 gal/min)

Pressure Reduction Valves

Pilot Circuits
Brake System

2.1 MPa (300 psi)
10.3 MPa (1500 psi)

Relief Pressures at 2500 rpm

Control Valves
Two-Speed Cartridge
Flow Amplifier (Steering)
External Relief Valves

Steering Circuit
Auxiliary Circuit

16.7 to 17.6 MPa (2450 to 2550 psi)
13.5 to 14.1 MPa (1950 to 2050 psi)
16.9 to 18.3 MPa (2450 to 2650 psi).

21.7 to 22.4 MPa (3150 to 3250 psi)
21.7 to 22.4 MPa (3150 to 3250 psi)

Main Hydraulic Filters

Relief Steering

69 to 130 kPa (10 to 15 psi)

Tank Capacity

Dipstick FULL mark

325 liter (85.8 gal)

Capacities

Item

Tier 1 Specification

Tier 2 Specification

Engine Oil

22.4 liter (23.7 qt)

18.9 liter (20.0 qt)

Cooling System

40.0 liter (42.3 qt)

Hydraulic System Oil

325.0 liter (85.8 gal)

Transmission Oil

25.5 liter (27.0 qt)

Drive Axle Planetaries

20-25 ton truck, each side
28-32 ton truck, each side

3.8 liter (4.0 qt)
5.2 liter (5.5 qt)

Differential

22.7 liter (24.0 qt)

Steer Wheel Hubs

2.8 liter (3.0 qt)

Electrical System

All Models - 24 Volt - Negative Ground

Tier 1 Engine

Tier 2 Engine

Alternator Output

50 Amps (At Idle)

Alternator Output

70 Amps (At Idle)

Transmission Pressures

8000 SRM 489

Transmission Pressures

Function Pressure

Normal Pressure Range

1. Clutch

1865 to 1930 kPa

(240 to 280 psi)

2. Torque Converter Out*

172 kPa (25 psi) Minimum

@ 2000 rpm

482 kPa (70 psi) Maximum

@ 2600 rpm

3. Forward Pilot

1655 to 1930 kPa

(240 to 280 psi)

4. Forward Clutch

1655 to 1930 kPa

(240 to 280 psi)

5. Reverse Clutch

1655 to 1930 kPa

(240 to 280 psi)

6. Reverse Pilot

1655 to 1930 kPa

(240 to 280 psi)

7. First Speed Pilot

1655 to 1930 kPa

(240 to 280 psi)

8. Second Speed Clutch

1655 to 1930 kPa

(240 to 280 psi)

9. Second Speed Pilot

1655 to 1930 kPa

(240 to 280 psi)

10. Third Speed Clutch

1655 to 1930 kPa

(240 to 280 psi)

Transmission

Shift Control Valve

*Check pressure at fitting for temperature sending unit on left side of the transmission.
NOTE:

All pressure checks with engine speed at 2000 rpm and transmission oil temperatures at least 83 C

(180 F).

8000 SRM 489

Torque Specifications

Tires

Model

Drive Tire

Size and Pressure

Steer Tire

Size and Pressure

14.00 × 24 - 20 ply

827 kPa (120 psi)

14.00 × 24 - 20 ply

827 kPa (120 psi)

14.00 × 24 - 28 ply

1034 kPa (150 psi)

14.00 × 24 - 28 ply

1034 kPa (150 psi)

H20.00-25.00F (H440-550F/FS)

14.00 × 24/10

Solid Tires

14.00 × 24/10

Solid Tires

H28.00-32.00F (H620-700F/FS)

16.00 × 25 - 24 ply

758 kPa (110 psi)

16.00 × 25 - 24 ply

758 kPa (110 psi)

Torque Specifications

BRAKE SYSTEM

Brake Caliper to Bracket Capscrews

108 to 122 N•m (80 to 90 lbf ft)

Brake Rotor Capscrews

40 to 45 N•m (33 to 37 lbf ft)

Caliper Cylinder Heads

100 N•m (75 lbf ft)

Caliper End Plate Capscrews

230 N•m (170 lbf ft)

CONTAINER ATTACHMENT

Twist Lock Retainer Capscrews

149 N•m (110 lbf ft)

Twist Lock Crank Capscrews

87 N•m (64 lbf ft)

Wear Plate Capscrews (top and bottom)

81 N•m (60 lbf ft)

Wear Plate Capscrews (sides)

54 N•m (40 lbf ft)

Twist Lock Cylinder Retainer

407 to 475 N•m (300 to 350 lbf ft)

Slew Cylinder Retainer

475 to 542 N•m (350 to 400 lbf ft)

Nut, Slew Cylinder Rod

407 to 441 N•m (300 to 325 lbf ft)

DIFFERENTIAL

(See the section Differential 1400 SRM 46)

DRIVE LINE AND AXLE

Axle to Frame Bolts

1627 to 2034 N•m (1200 to 1500 lbf ft)

Rim Clamp Nuts

305 to 339 N•m (225 to 250 lbf ft)

Universal Yoke Capscrews

122 to 136 N•m (90 to 100 lbf ft)

Universal Yoke Flange Capscrews
(at park brake)

122 to 136 N•m (90 to 100 lbf ft)

ENGINE

Alternator Link

24 N•m (18 lbf ft)

Alternator Support (Upper)

24 N•m (18 lbf ft)

Belt Tensioner to Bracket

43 N•m (32 lbf ft)

Belt Tensioner Bracket to Block

24 N•m (18 lbf ft)

Crankshaft Damper

200 N•m (148 lbf ft)

Exhaust Manifold

43 N•m (32 lbf ft)

Torque Specifications

8000 SRM 489

Fan Bracket Mounting

24 N•m (18 lbf ft)

Fan Hub

43 N•m (32 lbf ft)

Flywheel

137 N•m (101 lbf ft)

Flywheel Housing

60 N•m (45 lbf ft)

Fuel Pump Mount Nut

43 N•m (32 lbf ft)

Fuel Pump to Bracket

24 N•m (18 lbf ft)

Fuel Pump Bracket to Cylinder Block

43 N•m (32 lbf ft)

Fuel Solenoid Mount

10 N•m (84 lbf in)

Fuel Solenoid Bracket

43 N•m (32 lbf ft)

Fuel Injector Drain Manifold

9 N•m (84 lbf in)

Fuel Injector Retaining Capscrew

24 N•m (18 lbf ft)

Intake Manifold Cover

24 N•m (18 lbf ft)

Lifting Bracket

77 N•m (57 lbf ft)

Oil Cooler Cover

24 N•m (18 lbf ft)

Oil Sump Drain Plug

80 N•m (60 lbf ft)

Oil Pressure Regulator Valve

80 N•m (60 lbf ft)

Oil Thermostat

50 N•m (37 lbf ft)

Starter Mounting

77 N•m (57 lbf ft)

Thermostat Housing

24 N•m (18 lbf ft)

Turbocharger Mounting Nut

32 N•m (24 lbf ft)

Water Pump Mounting

24 N•m (18 lbf ft)

Valve Cover

24 N•m (18 lbf ft)

FRAME

Counterweight Bolts

814 N•m (600 lbf ft)

Fender Bolts

814 N•m (600 lbf ft)

HYDRAULIC SYSTEM SELECTOR VALVE

Solenoid Capscrews

6 N•m (56 lbf in)

Mount Capscrews

14 N•m (10 lbf ft)

MAST AND CARRIAGES

Load Roller Retainer Capscrews

108 to 115 N•m (80 to 85 lbf ft) Final

Pivot Pin Nuts

163 N•m (120 lbf ft)

Retainer Capscrews on Apron (sideshift
carriage)

420 N•m (310 lbf ft)

Lift Cylinder Retainer (Rod End)

880 N•m (650 lbf ft)

Piston Nut, Sideshift Cylinder

678 to 746 N•m (500 to 550 lbf ft)

Fork Positioner Cylinder Nut (Piston End)

305 to 373 N•m (225 to 275 lbf ft)

Tilt Cylinder Nut (Piston End)

1500 to 1600 N•m (1107 to 1181 lbf ft)

Tilt Cylinder Retainer (Rod End)

450 to 550 N•m (332 to 406 lbf ft)

STEERING

Steering Wheel Nut

35 to 45 N•m (26 to 33 lbf ft)

Cylinder Mount Capscrews

1085 to 1220 N•m (800 to 900 lbf ft)

8000 SRM 489

Torque Specifications

Cylinder Tie Rod Nuts

320 N•m (236 lbf ft)

Spindle Bearing Cap Capscrews

47 N•m (35 lbf ft)

Wheel Bearing Nuts

Inner Nut 200 N•m (150 lbf ft) Initial
Outer Nut 136 to 272 N•m (100 to 200 lbf ft) Final

Rim Clamp Nuts

270 to 340 N•m (200 to 250 lbf ft)

TORQUE CONVERTER

Hub to Stator Capscrews

69 N•m (50 lbf ft)

Flange to Impeller Capscrews

25 N•m (18 lbf ft)

Turbine Hub Capscrews

49 N•m (36 lbf ft)

Impeller to Impeller Capscrews

25 N•m (18 lbf ft)

Input Flange Capscrews

49 N•m (36 lbf ft)

TRANSMISSION

Third Speed Piston Housing Capscrew

69 N•m (50 lbf ft)

Output Yoke Capscrews

49 N•m (36 lbf ft)

Sun Gear Shaft Nut

360 N•m (266 lbf ft)

Diaphragm Spring Retainer Capscrews

25 N•m (18 lbf ft)

Forward Piston Housing Capscrews

69 N•m (50 lbf ft)

Input Shaft Nut

400 N•m (295 lbf ft)

Stator Tube Capscrews

69 N•m (50 lbf ft)

Front Housing Capscrews

49 N•m (36 lbf ft)

Pump Drive Housing Capscrews

25 N•m (18 lbf ft)

Front Cover Capscrews

25 N•m (18 lbf ft)

Input Yoke Capscrews

35 N•m (26 lbf ft)

Torque Converter Cover Capscrews

49 N•m (36 lbf ft)

Regulator Cover Capscrews

25 N•m (18 lbf ft)

Control Valve Capscrews

25 N•m (18 lbf ft)

Drive Plate Capscrews

36 N•m (27 lbf ft)

Transmission Mount Capscrews

285 N•m (210 lbf ft)

NOTES

____________________________________________________________

TECHNICAL PUBLICATIONS

8000 SRM 489

2/02 (8/92) Printed in United Kingdom

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