1463744 2200SRM0739 (04 2005) UK EN

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TRANSISTOR MOTOR

CONTROLLERS

(SR AND SP) PARAMETER TABLES FOR FOUR-WHEEL

SIT DRIVE

®

ELECTRIC LIFT TRUCKS

J2.00-3.20XM (J40-60XM

2

) [A216];

N30XMH

2

[C210];

E1.50-1.75XM (E25-35XM

2

) [D114];

E2.00XMS (E40XM

2

S) [D114];

E2.00-3.20XM (E45-65XM

2

) [F108]

PART NO. 1463744

2200 SRM 739

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SAFETY PRECAUTIONS

MAINTENANCE AND REPAIR

When lifting parts or assemblies, make sure all slings, chains, or cables are correctly

fastened, and that the load being lifted is balanced. Make sure the crane, cables, and
chains have the capacity to support the weight of the load.

Do not lift heavy parts by hand, use a lifting mechanism.

Wear safety glasses.

DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair

on electric lift trucks. Disconnect the battery ground cable on internal combustion lift
trucks.

Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT

THE LIFT TRUCK ON BLOCKS in the Operating Manual or the Periodic Mainte-
nance
section.

Keep the unit clean and the working area clean and orderly.

Use the correct tools for the job.

Keep the tools clean and in good condition.

Always use HYSTER APPROVED parts when making repairs. Replacement parts

must meet or exceed the specifications of the original equipment manufacturer.

Make sure all nuts, bolts, snap rings, and other fastening devices are removed before

using force to remove parts.

Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs,

or if the unit needs repairs.

Be sure to follow the WARNING and CAUTION notes in the instructions.

Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel

are flammable. Be sure to follow the necessary safety precautions when handling these
fuels and when working on these fuel systems.

Batteries generate flammable gas when they are being charged. Keep fire and sparks

away from the area. Make sure the area is well ventilated.

NOTE: The following symbols and words indicate safety information in this
manual:

WARNING

Indicates a condition that can cause immediate death or injury!

CAUTION

Indicates a condition that can cause property damage!

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Transistor Motor Controllers

Table of Contents

TABLE OF CONTENTS

General ...............................................................................................................................................................

1

Function Numbers .........................................................................................................................................

1

Motor Controller Checks and Adjustments ......................................................................................................

2

Parameter Tables...........................................................................................................................................

2

This section is for the following models:

J2.00-3.20XM (J40-60XM

2

) [A216];

N30XMH

2

[C210];

E1.50-1.75XM (E25-35XM

2

) [D114];

E2.00XMS (E40XM

2

S) [D114];

E2.00-3.20XM (E45-65XM

2

) [F108]

©2005 HYSTER COMPANY

i

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"THE

QUALITY

KEEPERS"

HYSTER

APPROVED

PARTS

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2200 SRM 739

General

General

This section must be used with the following sections
of this motor controller:
• SR/SP Transistor Motor Controllers, Descrip-

tion, Checks and Adjustments, Troubleshoot-
ing, Repairs, and Theory of Operation
2200
SRM 724

• SEM Display Panel, (Dos Version) 2200 SRM

725

• Troubleshooting and Adjustments With a

Computer, For EV-100ZX, EV-T100, SR (SEM)
and SP Motor Controllers (Windows Version)
2200 SRM 947

These motor controllers have an electronic device
called an EEPROM (Electrically Erasable Pro-
grammable Read-Only Memory). The EEPROM has
a number of memory elements called registers for
the different functions.

These registers can have

electronic data stored in them to control an opera-
tion. The range of data that can be stored in the
registers is called a parameter. A register value is
a measurement number for a specific function that
works with other functions to define a system. The
EEPROM in a motor controller is a control system
for the operation of the lift truck.

The EEPROM used in these motor controllers has
128 registers.

WARNING

Each register in each motor controller has a
range of numbers so that the control card can
be used on different models of lift trucks. This
variation is needed for lift trucks of different
sizes, motors, and operating voltages. Adjust-
ment of the register to the wrong number for
your lift truck and components can cause the
lift truck to operate differently than normal.
This different operation of the truck can cause
component damage or an injury.

NOTE: These Parameter Tables show the permitted
ranges and the default register value for each control
function. The factory-set parameters are the recom-
mended register values for new units. These values
will give satisfactory performance for most applica-
tions.

Some functions’ register values can be adjusted
within the permitted range to change the lift truck
operation for a specific application. Adjustment of a
register number value to a number that is different
than the factory setting is allowed. make sure to
follow the instructions carefully and stay within the
minimum and maximum limits.

FUNCTION NUMBERS

The Function Numbers are code numbers for the dif-
ferent parameters that can be set for the SR (SEM)
and SP motor controllers. The personal computer or
the Handset must be used to adjust the parameters
for these motor controllers. There is a description
of the code numbers (functions) in the Parameter
Tables.

These Parameter Tables have the correct

register values for the functions of each motor con-
troller of the different lift trucks. The section SR/SP
Transistor

Motor

Controllers,

Description,

Checks and Adjustments,

Troubleshooting,

Repairs, and Theory of Operation 2200 SRM
724 has a description of each of the functions.

There are parameter tables for the different lift truck
models using the different motors or equipment. Do
NOT adjust a register value to a number that is NOT
SHOWN in the correct table. Make sure you use
the correct table when you make adjustments. It
is a good procedure to check the register value for
a Function Number and compare this register value
to the register value in the Parameter Tables before
making the adjustment. The factory register value,
and the amount (current, time, etc.) for that register
value, are shown in the columns indicated as Default.
The parameter values are shown in the columns in-
dicated as Permitted Range.

Make sure to read the WARNINGS and CAU-
TIONS
under each Function Number description
of the SR/SP Transistor Motor Controllers,
Description, Checks and Adjustments, Trou-
bleshooting, Repairs, and Theory of Operation
2200 SRM 724.

1

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Motor Controller Checks and Adjustments

2200 SRM 739

Motor Controller Checks and Adjustments

A personal computer (PC) is used by authorized per-
sonnel to make checks and adjustments. A Handset
can also be used.

NOTE: The PC can be connected to each separate
motor controller. The PC can also be connected to
the SEM display panel for computer access to the
memory of the SEM display panel and the motor con-
trollers. If the PC is connected to the SEM display
panel, the SEM display panel must FIRST be pro-
grammed by the PC as described in the section SEM
Display Panel
, (Dos Version) 2200 SRM 725.
The motor controller functions can be checked and
adjusted as described in the section Troubleshoot-
ing and Adjustments With a Computer
, For
EV-100ZX, EV-T100, SR (SEM) and SP Motor
Controllers (Windows Version)
2200 SRM 947.
The Handset must be connected at each motor con-
troller as described in the section SR/SP Transistor
Motor Controllers
, Description, Checks and
Adjustments, Troubleshooting, Repairs, and
Theory of Operation
2200 SRM 724.

The following checks and adjustments can be made:
Check system status codes history for both traction

and hydraulic pump systems.

Check state of charge of battery.
Check hourmeter readings on traction circuit and

hydraulic pump controllers.

Monitor or adjust register values for each function

as shown in Parameter Tables.

PARAMETER TABLES

NOTE: Make sure you know which motor controller
you are working with before using these tables and
adjusting the motor controllers. See Table 1, Table 2,
Table 3, Table 4, Table 5, Table 6, Table 7, Table 8,
Table 9, Table 10, Table 11, Table 12, Table 13,
Table 14, Table 15, Table 16, and Table 17.

See

the section SR/SP Transistor Motor Controllers,
Description, Checks and Adjustments, Trou-
bleshooting, Repairs, and Theory of Operation
2200 SRM 724 to identify the TYPE of motor con-
troller so that you can use the correct table for your
lift truck.

Make sure to read the WARNINGS and CAUTIONS
at each function description of the section SR/SP
Transistor

Motor

Controllers,

Description,

Checks and Adjustments,

Troubleshooting,

Repairs, and Theory of Operation 2200 SRM
724. These WARNINGS and CAUTIONS must be
read before entering a register value other than the
factory value.

Table 1. SR (SEM) Register Parameters for Traction Motor Controller - E1.50-2.00XMS

(E25-40XM

2

S) (36 to 48V) (Standard Speed Motor With EE Rating)

U.S. and European Lift Truck Models

Default

Permitted Range

Fcn.

No.

Description

Factory

Register

Value

Factory

Amount

Parameter

Values

(Min/Max)

Amount

(Min/Max)

1

Auto Regen Enable Speed

12

0/50

2

Creep Speed

15

2.75%

0/255

2% to 15%

On Time

1

This function is not normally adjusted. Register values that are within the minimum/maximum parameter

values will not change lift truck performance.

2

Adjusting this register value to the wrong number can cause battery damage.

3

Adjusting this register value to the wrong number can cause a status code of 15 or 16 and the lift truck

will not operate.

4

This register value sets electrical limits to protect the motor if a stall occurs. NEVER set a register value

to a number above the maximum value or there can be motor damage if a stall does occur.

5

A register value setting outside the parameter values can cause the traction system to operate differently

than normal or cause damage to the motor controller or motor. Personal injury can also occur.

2

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2200 SRM 739

Motor Controller Checks and Adjustments

Table 1. SR (SEM) Register Parameters for Traction Motor Controller - E1.50-2.00XMS

(E25-40XM

2

S) (36 to 48V) (Standard Speed Motor With EE Rating) (Continued)

U.S. and European Lift Truck Models

Default

Permitted Range

Fcn.

No.

Description

Factory

Register

Value

Factory

Amount

Parameter

Values

(Min/Max)

Amount

(Min/Max)

3

Controlled Acceleration

82

2.05 sec

30/255

1.3 to 6.3

Seconds

4

Armature Current Limit

255

0/255

5

Regen Ramp Rate

40

39/41

6

Field Weakening (FW) Ratio

45

1

42/68

1

7

Minimum Field Current

51

0/81

8

Maximum Field Current

200

1

198/203

1

9

Regenerative Braking Current Limit

19

0/24

10

Field Current For Regen Braking

150

1

147/153

1

11

Speed Limit 1

0

0

12

Maximum Armature % On Time

0

0

13

Speed Limit 3

130

51/180

Enabled by

Status Codes

90, 91, and 99

14

Internal Resistance Compensation

12

2

5/23

2

15

Battery Voltage Selection

186

3

184/250

3

16

Stall Trip Point % On Time

100

4

98/102

4

17

Control Type Selection (With Lift
Interrupt)

57

5

55/59

5

17

Control Type Selection (Without Lift
Interrupt)

52

5

50/54

5

18

Steering Pump Time Delay

25

0/128

19

Maintenance Code (Tens and Units)

255

0/255

20

Maintenance Code (Thousands and
Hundreds)

255

0/255

1

This function is not normally adjusted. Register values that are within the minimum/maximum parameter

values will not change lift truck performance.

2

Adjusting this register value to the wrong number can cause battery damage.

3

Adjusting this register value to the wrong number can cause a status code of 15 or 16 and the lift truck

will not operate.

4

This register value sets electrical limits to protect the motor if a stall occurs. NEVER set a register value

to a number above the maximum value or there can be motor damage if a stall does occur.

5

A register value setting outside the parameter values can cause the traction system to operate differently

than normal or cause damage to the motor controller or motor. Personal injury can also occur.

3

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Motor Controller Checks and Adjustments

2200 SRM 739

Table 1. SR (SEM) Register Parameters for Traction Motor Controller - E1.50-2.00XMS

(E25-40XM

2

S) (36 to 48V) (Standard Speed Motor With EE Rating) (Continued)

U.S. and European Lift Truck Models

Default

Permitted Range

Fcn.

No.

Description

Factory

Register

Value

Factory

Amount

Parameter

Values

(Min/Max)

Amount

(Min/Max)

21

Auto Regen Braking Current Limit
(With Auto Regen)

51

51/143

21

Auto Regen Braking Current Limit
(Without Auto Regen)

255

144/255

22

Mode

184

184

184

184

23

For Special Programs

0

0/255

24

Field Weakening Start

100

1

88/115

1

25

Monitor

0

1

0

26

Base Ratio

65

1

62/68

1

27

NOT USED

Set the register value for Function Numbers 28 to 0 (zero) whenever the status codes are cleared (erased
from memory). Status codes will then be stored in the correct order of occurrence. The PC software program
will automatically "ask" the technician if a 0 (zero) setting is wanted.

29-47

NOT USED

Function Numbers 48 through 63 are ONLY used with lift trucks that have the PREMIUM display panel.

48

Mode 1 Controlled Acceleration

52

1.30 sec

30/255

1.3 to 6.3

Seconds

49

Mode 1 Field Weakening (FW) Start

100

1

88/115

1

50

Mode 1 Field Weakening (FW) Ratio

45

1

42/68

1

51

Mode 1 Maximum Armature % On
Time

100

50/115

52

Mode 2 Controlled Acceleration

52

1.30 sec

30/255

1.3 to 6.3

Seconds

53

Mode 2 Field Weakening (FW) Start

100

1

88/115

1

54

Mode 2 Field Weakening (FW) Ratio

45

1

42/48

1

1

This function is not normally adjusted. Register values that are within the minimum/maximum parameter

values will not change lift truck performance.

2

Adjusting this register value to the wrong number can cause battery damage.

3

Adjusting this register value to the wrong number can cause a status code of 15 or 16 and the lift truck

will not operate.

4

This register value sets electrical limits to protect the motor if a stall occurs. NEVER set a register value

to a number above the maximum value or there can be motor damage if a stall does occur.

5

A register value setting outside the parameter values can cause the traction system to operate differently

than normal or cause damage to the motor controller or motor. Personal injury can also occur.

4

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2200 SRM 739

Motor Controller Checks and Adjustments

Table 1. SR (SEM) Register Parameters for Traction Motor Controller - E1.50-2.00XMS

(E25-40XM

2

S) (36 to 48V) (Standard Speed Motor With EE Rating) (Continued)

U.S. and European Lift Truck Models

Default

Permitted Range

Fcn.

No.

Description

Factory

Register

Value

Factory

Amount

Parameter

Values

(Min/Max)

Amount

(Min/Max)

55

Mode 2 Maximum Armature % On
Time

80

50/115

56

Mode 3 Controlled Acceleration

82

2.05 sec

30/255

1.3 to 6.3

Seconds

57

Mode 3 Field Weakening (FW) Start

100

1

88/115

1

58

Mode 3 Field Weakening (FW) Ratio

45

1

42/68

1

59

Mode 3 Maximum Armature % On
Time

51

50/115

60

Mode 4 Controlled Acceleration

82

2.05 sec

30/255

1.3 to 6.3

Seconds

61

Mode 4 Field Weakening (FW) Start

100

1

88/115

1

62

Mode 4 Field Weakening (FW) Ratio

45

1

42/68

1

63

Mode 4 Maximum Armature % On
Time

51

50/115

64-128 NOT USED

1

This function is not normally adjusted. Register values that are within the minimum/maximum parameter

values will not change lift truck performance.

2

Adjusting this register value to the wrong number can cause battery damage.

3

Adjusting this register value to the wrong number can cause a status code of 15 or 16 and the lift truck

will not operate.

4

This register value sets electrical limits to protect the motor if a stall occurs. NEVER set a register value

to a number above the maximum value or there can be motor damage if a stall does occur.

5

A register value setting outside the parameter values can cause the traction system to operate differently

than normal or cause damage to the motor controller or motor. Personal injury can also occur.

5

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Motor Controller Checks and Adjustments

2200 SRM 739

Table 2. SR (SEM) Register Parameters for Traction Motor Controller - E1.50-2.00XMS

(E25-40XM

2

S) (36 to 48V) (High Speed Motor With E or ES Rating)

U.S. and European Lift Truck Models

Default

Permitted Range

Fcn.

No.

Description

Factory

Register

Value

Factory

Amount

Parameter

Values

(Min/Max)

Amount

(Min/Max)

1

Auto Regen Enable Speed

12

0/50

2

Creep Speed

15

2.75%

0/255

2% to 15%

On Time

3

Controlled Acceleration

52

1.30 sec

30/255

1.0 to 6.3

Seconds

4

Armature Current Limit

255

0/255

5

Regen Ramp Rate

40

39/41

6

Field Weakening (FW) Ratio

35

1

32/58

1

7

Minimum Field Current

55

0/85

8

Maximum Field Current

200

1

198/203

1

9

Regenerative Braking Current Limit

60

0/65

10

Field Current For Regen Braking

200

1

197/203

1

11

Speed Limit 1

0

0

12

Maximum Armature % On Time

0

0

13

Speed Limit 3

130

51/180

Enabled by

Status Codes

90, 91, and 99

14

Internal Resistance Compensation

12

2

5/23

2

15

Battery Voltage Selection

186

3

184/250

3

16

Stall Trip Point % On Time

100

4

98/102

4

17

Control Type Selection (With Lift
Interrupt)

57

5

55/59

5

17

Control Type Selection (Without Lift
Interrupt)

52

5

50/54

5

18

Steering Pump Time Delay

25

0/128

1

This function is not normally adjusted. Register values that are within the minimum/maximum parameter

values will not change lift truck performance.

2

Adjusting this register value to the wrong number can cause battery damage.

3

Adjusting this register value to the wrong number can cause a status code of 15 or 16 and the lift truck

will not operate.

4

This register value sets electrical limits to protect the motor if a stall occurs. NEVER set a register value

to a number above the maximum value or there can be motor damage if a stall does occur.

5

A register value setting outside the parameter values can cause the traction system to operate differently

than normal or cause damage to the motor controller or motor. Personal injury can also occur.

6

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2200 SRM 739

Motor Controller Checks and Adjustments

Table 2. SR (SEM) Register Parameters for Traction Motor Controller - E1.50-2.00XMS

(E25-40XM

2

S) (36 to 48V) (High Speed Motor With E or ES Rating) (Continued)

U.S. and European Lift Truck Models

Default

Permitted Range

Fcn.

No.

Description

Factory

Register

Value

Factory

Amount

Parameter

Values

(Min/Max)

Amount

(Min/Max)

19

Maintenance Code (Tens and Units)

255

0/255

20

Maintenance Code (Thousands and
Hundreds)

255

0/255

21

Auto Regen Braking Current Limit
(With Auto Regen)

51

51/143

21

Auto Regen Braking Current Limit
(Without Auto Regen)

255

144/255

22

Mode

184

184

184

184

23

For Special Programs

0

0/255

24

Field Weakening Start

100

1

88/1151

25

Monitor

0

1

0

26

Base Ratio

65

1

62/68

1

27

NOT USED

Set the register value for Function Numbers 28 to 0 (zero) whenever the status codes are cleared (erased
from memory). Status codes will then be stored in the correct order of occurrence. The PC software program
will automatically "ask" the technician if a 0 (zero) setting is wanted.

29-47

NOT USED

Function Numbers 48 through 63 are ONLY used with lift trucks that have the PREMIUM display panel.

48

Mode 1 Controlled Acceleration

52

1.30 sec

30/255

1.0 to 6.3

Seconds

49

Mode 1 Field Weakening (FW) Start

100

1

88/115

1

50

Mode 1 Field Weakening (FW) Ratio

35

1

32/58

1

51

Mode 1 Maximum Armature % On
Time

95

50/115

52

Mode 2 Controlled Acceleration

52

1.30 sec

30/255

1.0 to 6.3

Seconds

1

This function is not normally adjusted. Register values that are within the minimum/maximum parameter

values will not change lift truck performance.

2

Adjusting this register value to the wrong number can cause battery damage.

3

Adjusting this register value to the wrong number can cause a status code of 15 or 16 and the lift truck

will not operate.

4

This register value sets electrical limits to protect the motor if a stall occurs. NEVER set a register value

to a number above the maximum value or there can be motor damage if a stall does occur.

5

A register value setting outside the parameter values can cause the traction system to operate differently

than normal or cause damage to the motor controller or motor. Personal injury can also occur.

7

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Motor Controller Checks and Adjustments

2200 SRM 739

Table 2. SR (SEM) Register Parameters for Traction Motor Controller - E1.50-2.00XMS

(E25-40XM

2

S) (36 to 48V) (High Speed Motor With E or ES Rating) (Continued)

U.S. and European Lift Truck Models

Default

Permitted Range

Fcn.

No.

Description

Factory

Register

Value

Factory

Amount

Parameter

Values

(Min/Max)

Amount

(Min/Max)

53

Mode 2 Field Weakening (FW) Start

100

1

88/115

1

54

Mode 2 Field Weakening (FW) Ratio

35

1

32/58

1

55

Mode 2 Maximum Armature % On
Time

70

50/115

56

Mode 3 Controlled Acceleration

82

2.05 sec

30/255

1.0 to 6.3

Seconds

57

Mode 3 Field Weakening (FW) Start

100

1

88/115

1

58

Mode 3 Field Weakening (FW) Ratio

35

1

32/58

1

59

Mode 3 Maximum Armature % On
Time

51

50/115

60

Mode 4 Controlled Acceleration

52

1.30 sec

30/255

1.0 to 6.3

Seconds

61

Mode 4 Field Weakening (FW) Start

100

1

88/115

1

62

Mode 4 Field Weakening (FW) Ratio

35

1

32/58

1

63

Mode 4 Maximum Armature % On
Time

51

50/115

64-128 NOT USED

1

This function is not normally adjusted. Register values that are within the minimum/maximum parameter

values will not change lift truck performance.

2

Adjusting this register value to the wrong number can cause battery damage.

3

Adjusting this register value to the wrong number can cause a status code of 15 or 16 and the lift truck

will not operate.

4

This register value sets electrical limits to protect the motor if a stall occurs. NEVER set a register value

to a number above the maximum value or there can be motor damage if a stall does occur.

5

A register value setting outside the parameter values can cause the traction system to operate differently

than normal or cause damage to the motor controller or motor. Personal injury can also occur.

8

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2200 SRM 739

Motor Controller Checks and Adjustments

Table 3. SP Register Parameters for Pump Motor Controller - E1.50-2.00XMS

(E25-40XM

2

S) (36 to 48V)

U.S. and European Lift Truck Models

Default

Permitted Range

Fcn.

No.

Description

Factory

Register

Value

Factory

Amount

Parameter

Values

(Min/Max)

Amount

(Min/Max)

1

Stored Status Code

0

0/255

2

Internal Resistance Comp. Start

10

10

6

Controlled Acceleration

50

25/150

4

Current Limit (C/L)

255

255

5-6

NOT USED

7

Controlled Acceleration
Compensation

15

15

8-10

NOT USED

11

Speed Limit 1 (Tilt & Aux-1)

35

30/70

12

Speed Limit 2 (Slow Lift)

55

30/70

13

Speed Limit 3 (Fast lift)

255

30/255

14

Speed Limit 4 (NOT USED)

255

30/255

15

NOT USED

16

Internal Resistance Compensation

10

10

17

Card Type Selection

65

1

63/71

1

18-47

NOT USED

48

Mode 1 Controlled Acceleration

120

10.1 sec

25/150

2.1 to 12.6

Seconds

49

Mode 1 Speed Limit 2

35

30/70

Must be

LESS than

register value

of Function

53

50

Mode 1 Speed Limit 3

84

30/255

Must be same

or MORE

than register

value of

Function 54

51

NOT USED

1

A register value setting outside the parameter values can cause the hydraulic system to operate differently

than normal or cause damage to the motor controller or motor. Personal injury can also occur.

9

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Motor Controller Checks and Adjustments

2200 SRM 739

Table 3. SP Register Parameters for Pump Motor Controller - E1.50-2.00XMS

(E25-40XM

2

S) (36 to 48V) (Continued)

U.S. and European Lift Truck Models

Default

Permitted Range

Fcn.

No.

Description

Factory

Register

Value

Factory

Amount

Parameter

Values

(Min/Max)

Amount

(Min/Max)

52

Mode 2 Controlled Acceleration

80

25/150

Must be

LESS than

register value

of Function

48 and

MORE than

register value

of Function

56

53

Mode 2 Speed Limit 2

48

30/70

Must be

LESS than

register value

of Function

57 and

MORE than

register value

of Function

49

54

Mode 2 Speed Limit 3

96

30/255

Must be

LESS than

register value

of Function

50 and

MORE than

register value

of Function

58

55

NOT USED

56

Mode 3 Controlled Acceleration

50

25/150

Must be

LESS than

register value

of Function

52 and

MORE than

register value

of Function

60

1

A register value setting outside the parameter values can cause the hydraulic system to operate differently

than normal or cause damage to the motor controller or motor. Personal injury can also occur.

10

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2200 SRM 739

Motor Controller Checks and Adjustments

Table 3. SP Register Parameters for Pump Motor Controller - E1.50-2.00XMS

(E25-40XM

2

S) (36 to 48V) (Continued)

U.S. and European Lift Truck Models

Default

Permitted Range

Fcn.

No.

Description

Factory

Register

Value

Factory

Amount

Parameter

Values

(Min/Max)

Amount

(Min/Max)

57

Mode 3 Speed Limit 2

61

30/70

Must be

LESS than

register value

of Function

61 and

MORE than

register value

of Function

53

58

Mode 3 Speed Limit 3

255

30/255

Function

disabled if

set to 0 (zero)

59

NOT USED

60

Mode 4 Controlled Acceleration

25

25/150

Must be

LESS than

register value

of Function

56 and

MORE than

a register
value of 8

1

A register value setting outside the parameter values can cause the hydraulic system to operate differently

than normal or cause damage to the motor controller or motor. Personal injury can also occur.

11

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Motor Controller Checks and Adjustments

2200 SRM 739

Table 3. SP Register Parameters for Pump Motor Controller - E1.50-2.00XMS

(E25-40XM

2

S) (36 to 48V) (Continued)

U.S. and European Lift Truck Models

Default

Permitted Range

Fcn.

No.

Description

Factory

Register

Value

Factory

Amount

Parameter

Values

(Min/Max)

Amount

(Min/Max)

61

Mode 4 Speed Limit 2

70

30/70

Must be

LESS than

register value

of Function

70 and

MORE than

register value

of Function

57

62

Mode 4 Speed Limit 3

255

30/255

Function

disabled if

set to 0 (zero)

1

A register value setting outside the parameter values can cause the hydraulic system to operate differently

than normal or cause damage to the motor controller or motor. Personal injury can also occur.

12

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2200 SRM 739

Motor Controller Checks and Adjustments

Table 4. SR (SEM) Register Parameters for Traction Motor Controller - E45-65XM

2

(36 to 48V) (9-Inch Traction Motor)

U.S. Lift Truck Models

Default

Permitted Range

Fcn.

No.

Description

Factory

Register

Value

Factory

Amount

Parameter

Values

(Min/Max)

Amount

(Min/Max)

1

Auto Regen Enable Speed

12

0/50

2

Creep Speed

15

2.75%

0/255

2% to 15%

On Time

3

Controlled Acceleration - 36V

30

1.05 sec

30/255

1.0 to 6.3

Seconds

3

Controlled Acceleration - 48V

42

1.05 sec

30/255

1.0 to 6.3

Seconds

4

Armature Current Limit

255

0/255

5

Regen Ramp Rate

40

39/41

6

Field Weakening (FW) Ratio - 36V

45

1

45/68

1

6

Field Weakening (FW) Ratio - 48V

55

1

52/58

1

7

Minimum Field Current

51

0/85

8

Maximum Field Current

255

1

253/255

1

9

Regenerative Braking Current Limit

20

0/80

10

Field Current For Regen Braking

255

1

197/255

1

11

Speed Limit 1

0

0

12

Maximum Armature % On Time

0

0

13

Speed Limit 3

130

51/180

Enabled by

Status Codes

90, 91, and 99

14

Internal Resistance Compensation

16

2

5/23

2

15

Battery Voltage Selection - 36V

38

3

32/44

3

15

Battery Voltage Selection - 48V

186

3

184/250

3

16

Stall Trip Point % On Time

80

4

78/82

4

1

This function is not normally adjusted. Register values that are within the minimum/maximum parameter

values will not change lift truck performance.

2

Adjusting this register value to the wrong number can cause battery damage.

3

Adjusting this register value to the wrong number can cause a status code of 15 or 16 and the lift truck

will not operate.

4

This register value sets electrical limits to protect the motor if a stall occurs. NEVER set a register value

to a number above the maximum value or there can be motor damage if a stall does occur.

5

A register value setting outside the parameter values can cause the traction system to operate differently

than normal or cause damage to the motor controller or motor. Personal injury can also occur.

13

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Motor Controller Checks and Adjustments

2200 SRM 739

Table 4. SR (SEM) Register Parameters for Traction Motor Controller - E45-65XM

2

(36 to 48V) (9-Inch Traction Motor) (Continued)

U.S. Lift Truck Models

Default

Permitted Range

Fcn.

No.

Description

Factory

Register

Value

Factory

Amount

Parameter

Values

(Min/Max)

Amount

(Min/Max)

17

Control Type Selection (With Lift
Interrupt)

57

5

55/59

5

17

Control Type Selection (Without Lift
Interrupt)

52

5

50/54

5

18

Steering Pump Time Delay

25

0/128

19

Maintenance Code (Tens and Units)

255

0/255

20

Maintenance Code (Thousands and
Hundreds)

255

0/255

21

Auto Regen Braking Current Limit
(With Auto Regen)

51

51/143

21

Auto Regen Braking Current Limit
(Without Auto Regen)

255

144/255

22

Mode

184

184

184

184

23

For Special Programs

0

0/255

24

Field Weakening Start

120

1

88/125

1

25

Monitor

0

1

0

26

Base Ratio

75

1

72/78

1

27

NOT USED

Set the register value for Function Numbers 28 to 0 (zero) whenever the status codes are cleared (erased
from memory). Status codes will then be stored in the correct order of occurrence. The PC software program
will automatically "ask" the technician if a 0 (zero) setting is wanted.

29-47

NOT USED

Function Numbers 48 through 63 are ONLY used with lift trucks that have the PREMIUM display panel.

48

Mode 1 Controlled Acceleration - 36V

40

1.05 sec

30/255

1.0 to 6.3

Seconds

1

This function is not normally adjusted. Register values that are within the minimum/maximum parameter

values will not change lift truck performance.

2

Adjusting this register value to the wrong number can cause battery damage.

3

Adjusting this register value to the wrong number can cause a status code of 15 or 16 and the lift truck

will not operate.

4

This register value sets electrical limits to protect the motor if a stall occurs. NEVER set a register value

to a number above the maximum value or there can be motor damage if a stall does occur.

5

A register value setting outside the parameter values can cause the traction system to operate differently

than normal or cause damage to the motor controller or motor. Personal injury can also occur.

14

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2200 SRM 739

Motor Controller Checks and Adjustments

Table 4. SR (SEM) Register Parameters for Traction Motor Controller - E45-65XM

2

(36 to 48V) (9-Inch Traction Motor) (Continued)

U.S. Lift Truck Models

Default

Permitted Range

Fcn.

No.

Description

Factory

Register

Value

Factory

Amount

Parameter

Values

(Min/Max)

Amount

(Min/Max)

48

Mode 1 Controlled Acceleration - 48V

42

1.05 sec

30/255

1.0 to 6.3

Seconds

49

Mode 1 Field Weakening (FW) Start

120

1

88/125

1

50

Mode 1 Field Weakening (FW) Ratio
- 36V

55

1

45/78

1

50

Mode 1 Field Weakening (FW) Ratio
- 48V

55

1

52/78

1

51

Mode 1 Maximum Armature % On
Time

98

50/115

52

Mode 2 Controlled Acceleration - 36V

40

1.05 sec

30/255

1.0 to 6.3

Seconds

52

Mode 2 Controlled Acceleration - 48V

42

1.05 sec

30/255

1.0 to 6.3

Seconds

53

Mode 2 Field Weakening (FW) Start

120

1

88/125

1

54

Mode 2 Field Weakening (FW) Ratio
- 36V

55

1

45/78

1

54

Mode 2 Field Weakening (FW) Ratio
- 48V

55

1

52/78

1

55

Mode 2 Maximum Armature % On
Time

78

50/115

56

Mode 3 Controlled Acceleration

82

2.05 sec

30/255

1.0 to 6.3

Seconds

57

Mode 3 Field Weakening (FW) Start

120

1

88/125

1

58

Mode 3 Field Weakening (FW) Ratio
- 36V

55

1

45/78

1

58

Mode 3 Field Weakening (FW) Ratio
- 48V

55

1

52/78

1

1

This function is not normally adjusted. Register values that are within the minimum/maximum parameter

values will not change lift truck performance.

2

Adjusting this register value to the wrong number can cause battery damage.

3

Adjusting this register value to the wrong number can cause a status code of 15 or 16 and the lift truck

will not operate.

4

This register value sets electrical limits to protect the motor if a stall occurs. NEVER set a register value

to a number above the maximum value or there can be motor damage if a stall does occur.

5

A register value setting outside the parameter values can cause the traction system to operate differently

than normal or cause damage to the motor controller or motor. Personal injury can also occur.

15

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Motor Controller Checks and Adjustments

2200 SRM 739

Table 4. SR (SEM) Register Parameters for Traction Motor Controller - E45-65XM

2

(36 to 48V) (9-Inch Traction Motor) (Continued)

U.S. Lift Truck Models

Default

Permitted Range

Fcn.

No.

Description

Factory

Register

Value

Factory

Amount

Parameter

Values

(Min/Max)

Amount

(Min/Max)

59

Mode 3 Maximum Armature % On
Time

51

50/115

60

Mode 4 Controlled Acceleration - 36V

30

1.05 sec

30/255

1.0 to 6.3

Seconds

60

Mode 4 Controlled Acceleration - 48V

42

1.05 sec

30/255

1.0 to 6.3

Seconds

61

Mode 4 Field Weakening (FW) Start

120

1

88/125

1

62

Mode 4 Field Weakening (FW) Ratio
- 36V

45

1

45/68

1

62

Mode 4 Field Weakening (FW) Ratio
- 48V

55

1

52/78

1

63

Mode 4 Maximum Armature % On
Time

51

50/115

64-128 NOT USED

1

This function is not normally adjusted. Register values that are within the minimum/maximum parameter

values will not change lift truck performance.

2

Adjusting this register value to the wrong number can cause battery damage.

3

Adjusting this register value to the wrong number can cause a status code of 15 or 16 and the lift truck

will not operate.

4

This register value sets electrical limits to protect the motor if a stall occurs. NEVER set a register value

to a number above the maximum value or there can be motor damage if a stall does occur.

5

A register value setting outside the parameter values can cause the traction system to operate differently

than normal or cause damage to the motor controller or motor. Personal injury can also occur.

16

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2200 SRM 739

Motor Controller Checks and Adjustments

Table 5. SR (SEM) Register Parameters for Traction Motor Controller - E2.00-3.20XM

(72 to 80V) (9-Inch Traction Motor)

European Lift Truck Models

Default

Permitted Range

Fcn.

No.

Description

Factory

Register

Value

Factory

Amount

Parameter

Values

(Min/Max)

Amount

(Min/Max)

1

Auto Regen Enable Speed

12

0/50

2

Creep Speed

15

2.75%

0/255

2% to 15%

On Time

3

Controlled Acceleration

52

1.30 sec

30/255

1.0 to 6.3

Seconds

4

Armature Current Limit

255

0/255

5

Regen Ramp Rate

40

39/41

6

Field Weakening (FW) Ratio

55

1

52/78

1

7

Minimum Field Current

55

0/85

8

Maximum Field Current

255

1

253/255

1

9

Regenerative Braking Current Limit

75

0/80

10

Field Current For Regen Braking

200

1

197/203

1

11

Speed Limit 1

0

0

12

Maximum Armature % On Time

0

0

13

Speed Limit 3

130

51/180

Enabled by

Status Codes

90, 91, and 99

14

Internal Resistance Compensation

16

2

5/23

2

15

Battery Voltage Selection - 72V

75

3

70/80

3

15

Battery Voltage Selection - 80V

85

3

81/183

3

16

Stall Trip Point % On Time

90

4

88/92

4

17

Control Type Selection (With Lift
Interrupt)

57

5

55/59

5

17

Control Type Selection (Without Lift
Interrupt)

52

5

50/54

5

1

This function is not normally adjusted. Register values that are within the minimum/maximum parameter

values will not change lift truck performance.

2

Adjusting this register value to the wrong number can cause battery damage.

3

Adjusting this register value to the wrong number can cause a status code of 15 or 16 and the lift truck

will not operate.

4

This register value sets electrical limits to protect the motor if a stall occurs. NEVER set a register value

to a number above the maximum value or there can be motor damage if a stall does occur.

5

A register value setting outside the parameter values can cause the traction system to operate differently

than normal or cause damage to the motor controller or motor. Personal injury can also occur.

17

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Motor Controller Checks and Adjustments

2200 SRM 739

Table 5. SR (SEM) Register Parameters for Traction Motor Controller - E2.00-3.20XM

(72 to 80V) (9-Inch Traction Motor) (Continued)

European Lift Truck Models

Default

Permitted Range

Fcn.

No.

Description

Factory

Register

Value

Factory

Amount

Parameter

Values

(Min/Max)

Amount

(Min/Max)

18

Steering Pump Time Delay

25

0/128

19

Maintenance Code (Tens and Units)

255

0/255

20

Maintenance Code (Thousands and
Hundreds)

255

0/255

21

Auto Regen Braking Current Limit
(With Auto Regen)

51

51/143

21

Auto Regen Braking Current Limit
(Without Auto Regen)

255

144/255

22

Mode

184

184

184

184

23

For Special Programs

0

0/255

24

Field Weakening Start

100

1

88/115

1

25

Monitor

0

1

0

26

Base Ratio

75

1

72/78

1

27

NOT USED

Set the register value for Function Numbers 28 to 0 (zero) whenever the status codes are cleared (erased
from memory). Status codes will then be stored in the correct order of occurrence. The PC software program
will automatically "ask" the technician if a 0 (zero) setting is wanted.

29-47

NOT USED

Function Numbers 48 through 63 are ONLY used with lift trucks that have the PREMIUM display panel.

48

Mode 1 Controlled Acceleration

52

1.30 sec

30/255

1.0 to 6.3

Seconds

49

Mode 1 Field Weakening (FW) Start

100

1

88/115

1

50

Mode 1 Field Weakening (FW) Ratio

55

1

52/78

1

51

Mode 1 Maximum Armature % On
Time

98

50/115

1

This function is not normally adjusted. Register values that are within the minimum/maximum parameter

values will not change lift truck performance.

2

Adjusting this register value to the wrong number can cause battery damage.

3

Adjusting this register value to the wrong number can cause a status code of 15 or 16 and the lift truck

will not operate.

4

This register value sets electrical limits to protect the motor if a stall occurs. NEVER set a register value

to a number above the maximum value or there can be motor damage if a stall does occur.

5

A register value setting outside the parameter values can cause the traction system to operate differently

than normal or cause damage to the motor controller or motor. Personal injury can also occur.

18

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2200 SRM 739

Motor Controller Checks and Adjustments

Table 5. SR (SEM) Register Parameters for Traction Motor Controller - E2.00-3.20XM

(72 to 80V) (9-Inch Traction Motor) (Continued)

European Lift Truck Models

Default

Permitted Range

Fcn.

No.

Description

Factory

Register

Value

Factory

Amount

Parameter

Values

(Min/Max)

Amount

(Min/Max)

52

Mode 2 Controlled Acceleration

52

1.30 sec

30/255

1.0 to 6.3

Seconds

53

Mode 2 Field Weakening (FW) Start

100

1

88/115

1

54

Mode 2 Field Weakening (FW) Ratio

55

1

52/78

1

55

Mode 2 Maximum Armature % On
Time

78

50/115

56

Mode 3 Controlled Acceleration

82

2.05 sec

30/255

1.0 to 6.3

Seconds

57

Mode 3 Field Weakening (FW) Start

100

1

88/115

1

58

Mode 3 Field Weakening (FW) Ratio

55

1

52/78

1

59

Mode 3 Maximum Armature % On
Time

51

50/115

60

Mode 4 Controlled Acceleration

52

1.30 sec

30/255

1.0 to 6.3

Seconds

61

Mode 4 Field Weakening (FW) Start

100

1

88/115

1

62

Mode 4 Field Weakening (FW) Ratio

55

1

52/78

1

63

Mode 4 Maximum Armature % On
Time

51

50/115

64-128 NOT USED

1

This function is not normally adjusted. Register values that are within the minimum/maximum parameter

values will not change lift truck performance.

2

Adjusting this register value to the wrong number can cause battery damage.

3

Adjusting this register value to the wrong number can cause a status code of 15 or 16 and the lift truck

will not operate.

4

This register value sets electrical limits to protect the motor if a stall occurs. NEVER set a register value

to a number above the maximum value or there can be motor damage if a stall does occur.

5

A register value setting outside the parameter values can cause the traction system to operate differently

than normal or cause damage to the motor controller or motor. Personal injury can also occur.

19

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Motor Controller Checks and Adjustments

2200 SRM 739

Table 6. SR (SEM) Register Parameters for Traction Motor Controller - E45-65XM

2

(36 to 48V) (11 Inch-Traction Motor)

U.S. Lift Truck Models

Default

Permitted Range

Fcn.

No.

Description

Factory

Register

Value

Factory

Amount

Parameter

Values

(Min/Max)

Amount

(Min/Max)

1

Auto Regen Enable Speed

12

0/50

2

Creep Speed

15

2.75%

0/255

2% to 15%

On Time

3

Controlled Acceleration - 36V

30

1.05 sec

30/255

1.0 to 6.3

Seconds

3

Controlled Acceleration - 48V

42

1.05 sec

30/255

1.0 to 6.3

Seconds

4

Armature Current Limit

255

0/255

5

Regen Ramp Rate

40

39/41

6

Field Weakening (FW) Ratio - 36V

25

1

22/48

1

6

Field Weakening (FW) Ratio - 48V

35

1

32/58

1

7

Minimum Field Current

51

0/85

8

Maximum Field Current

255

1

253/255

1

9

Regenerative Braking Current Limit

85

0/90

10

Field Current For Regen Braking

200

1

197/203

1

11

Speed Limit 1

0

0

12

Maximum Armature % On Time

0

0

13

Speed Limit 3

130

51/180

Enabled by

Status Codes

90, 91, and 99

14

Internal Resistance Compensation

16

2

5/23

2

15

Battery Voltage Selection - 36V

38

3

32/44

3

15

Battery Voltage Selection - 48V

186

3

184/250

3

16

Stall Trip Point % On Time

115

4

113/117

4

1

This function is not normally adjusted. Register values that are within the minimum/maximum parameter

values will not change lift truck performance.

2

Adjusting this register value to the wrong number can cause battery damage.

3

Adjusting this register value to the wrong number can cause a status code of 15 or 16 and the lift truck

will not operate.

4

This register value sets electrical limits to protect the motor if a stall occurs. NEVER set a register value

to a number above the maximum value or there can be motor damage if a stall does occur.

5

A register value setting outside the parameter values can cause the traction system to operate differently

than normal or cause damage to the motor controller or motor. Personal injury can also occur.

20

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2200 SRM 739

Motor Controller Checks and Adjustments

Table 6. SR (SEM) Register Parameters for Traction Motor Controller - E45-65XM

2

(36 to 48V) (11 Inch-Traction Motor) (Continued)

U.S. Lift Truck Models

Default

Permitted Range

Fcn.

No.

Description

Factory

Register

Value

Factory

Amount

Parameter

Values

(Min/Max)

Amount

(Min/Max)

17

Control Type Selection (With Lift
Interrupt)

57

5

55/59

5

17

Control Type Selection (Without Lift
Interrupt)

52

5

50/54

5

18

Steering Pump Time Delay

25

0/128

19

Maintenance Code (Tens and Units)

255

0/255

20

Maintenance Code (Thousands and
Hundreds)

255

0/255

21

Auto Regen Braking Current Limit
(With Auto Regen)

51

51/143

21

Auto Regen Braking Current Limit
(Without Auto Regen)

255

144/255

22

Mode

184

184

184

184

23

For Special Programs

0

0/255

24

Field Weakening Start - 36V

140

1

128/155

1

24

Field Weakening Start - 48V

130

1

118/145

1

25

Monitor

0

1

0

26

Base Ratio

65

1

62/68

1

27

NOT USED

Set the register value for Function Numbers 28 to 0 (zero) whenever the status codes are cleared (erased
from memory). Status codes will then be stored in the correct order of occurrence. The PC software program
will automatically "ask" the technician if a 0 (zero) setting is wanted.

29-47

NOT USED

Function Numbers 48 through 63 are ONLY used with lift trucks that have the PREMIUM display panel.

48

Mode 1 Controlled Acceleration - 36V

40

1.05 sec

30/255

1.0 to 6.3

Seconds

1

This function is not normally adjusted. Register values that are within the minimum/maximum parameter

values will not change lift truck performance.

2

Adjusting this register value to the wrong number can cause battery damage.

3

Adjusting this register value to the wrong number can cause a status code of 15 or 16 and the lift truck

will not operate.

4

This register value sets electrical limits to protect the motor if a stall occurs. NEVER set a register value

to a number above the maximum value or there can be motor damage if a stall does occur.

5

A register value setting outside the parameter values can cause the traction system to operate differently

than normal or cause damage to the motor controller or motor. Personal injury can also occur.

21

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Motor Controller Checks and Adjustments

2200 SRM 739

Table 6. SR (SEM) Register Parameters for Traction Motor Controller - E45-65XM

2

(36 to 48V) (11 Inch-Traction Motor) (Continued)

U.S. Lift Truck Models

Default

Permitted Range

Fcn.

No.

Description

Factory

Register

Value

Factory

Amount

Parameter

Values

(Min/Max)

Amount

(Min/Max)

48

Mode 1 Controlled Acceleration - 48V

42

1.05 sec

30/255

1.0 to 6.3

Seconds

49

Mode 1 Field Weakening (FW) Start

130

1

118/145

1

50

Mode 1 Field Weakening (FW) Ratio

35

1

32/58

1

51

Mode 1 Maximum Armature % On
Time

97

50/115

52

Mode 2 Controlled Acceleration - 36V

40

1.05 sec

30/255

1.0 to 6.3

Seconds

52

Mode 2 Controlled Acceleration - 48V

42

1.05 sec

30/255

1.0 to 6.3

Seconds

53

Mode 2 Field Weakening (FW) Start

130

1

118/145

1

54

Mode 2 Field Weakening (FW) Ratio

35

1

32/38

1

55

Mode 2 Maximum Armature % On
Time

78

50/115

56

Mode 3 Controlled Acceleration

82

2.05 sec

30/255

1.0 to 6.3

Seconds

57

Mode 3 Field Weakening (FW) Start

130

1

118/145

1

58

Mode 3 Field Weakening (FW) Ratio

35

1

32/58

1

59

Mode 3 Maximum Armature % On
Time

51

50/115

60

Mode 4 Controlled Acceleration - 36V

40

1.05 sec

30/255

1.0 to 6.3

Seconds

60

Mode 4 Controlled Acceleration - 48V

42

1.05 sec

30/255

1.0 to 6.3

Seconds

61

Mode 4 Field Weakening (FW) Start
- 36V

140

1

128/155

1

1

This function is not normally adjusted. Register values that are within the minimum/maximum parameter

values will not change lift truck performance.

2

Adjusting this register value to the wrong number can cause battery damage.

3

Adjusting this register value to the wrong number can cause a status code of 15 or 16 and the lift truck

will not operate.

4

This register value sets electrical limits to protect the motor if a stall occurs. NEVER set a register value

to a number above the maximum value or there can be motor damage if a stall does occur.

5

A register value setting outside the parameter values can cause the traction system to operate differently

than normal or cause damage to the motor controller or motor. Personal injury can also occur.

22

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2200 SRM 739

Motor Controller Checks and Adjustments

Table 6. SR (SEM) Register Parameters for Traction Motor Controller - E45-65XM

2

(36 to 48V) (11 Inch-Traction Motor) (Continued)

U.S. Lift Truck Models

Default

Permitted Range

Fcn.

No.

Description

Factory

Register

Value

Factory

Amount

Parameter

Values

(Min/Max)

Amount

(Min/Max)

61

Mode 4 Field Weakening (FW) Start
- 48V

130

1

118/145

1

62

Mode 4 Field Weakening (FW) Ratio
- 36V

25

1

22/48

1

62

Mode 4 Field Weakening (FW) Ratio
- 48V

35

1

32/58

1

63

Mode 4 Maximum Armature % On
Time

51

50/115

64-128 NOT USED

1

This function is not normally adjusted. Register values that are within the minimum/maximum parameter

values will not change lift truck performance.

2

Adjusting this register value to the wrong number can cause battery damage.

3

Adjusting this register value to the wrong number can cause a status code of 15 or 16 and the lift truck

will not operate.

4

This register value sets electrical limits to protect the motor if a stall occurs. NEVER set a register value

to a number above the maximum value or there can be motor damage if a stall does occur.

5

A register value setting outside the parameter values can cause the traction system to operate differently

than normal or cause damage to the motor controller or motor. Personal injury can also occur.

23

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Motor Controller Checks and Adjustments

2200 SRM 739

Table 7. SR (SEM) Register Parameters for Traction Motor Controller - E2.00-3.20XM

(72 to 80V) (11-Inch Traction Motor)

European Lift Truck Models

Default

Permitted Range

Fcn.

No.

Description

Factory

Register

Value

Factory

Amount

Parameter

Values

(Min/Max)

Amount

(Min/Max)

1

Auto Regen Enable Speed

12

0/50

2

Creep Speed

15

2.75%

0/255

2% to 15%

On Time

3

Controlled Acceleration

52

1.30 sec

30/255

1.0 to 6.3

Seconds

4

Armature Current Limit

255

0/255

5

Regen Ramp Rate

40

39/41

6

Field Weakening (FW) Ratio - 72V

25

1

22/58

1

6

Field Weakening (FW) Ratio - 80V

35

1

32/58

1

7

Minimum Field Current - 72V

51

0/85

7

Minimum Field Current - 80V

55

0/85

8

Maximum Field Current

255

1

253/255

1

9

Regenerative Braking Current Limit

85

0/90

10

Field Current For Regen Braking

200

1

197/203

1

11

Speed Limit 1

0

0

12

Maximum Armature % On Time

0

0

13

Speed Limit 3

130

51/180

Enabled by

Status Codes

90, 91, and 99

14

Internal Resistance Compensation

16

2

5/23

2

15

Battery Voltage Selection - 72V

75

3

70/80

3

15

Battery Voltage Selection - 80V

85

3

81/183

3

16

Stall Trip Point % On Time

100

4

98/102

4

17

Control Type Selection (With Lift
Interrupt)

57

5

55/59

5

1

This function is not normally adjusted. Register values that are within the minimum/maximum parameter

values will not change lift truck performance.

2

Adjusting this register value to the wrong number can cause battery damage.

3

Adjusting this register value to the wrong number can cause a status code of 15 or 16 and the lift truck

will not operate.

4

This register value sets electrical limits to protect the motor if a stall occurs. NEVER set a register value

to a number above the maximum value or there can be motor damage if a stall does occur.

5

A register value setting outside the parameter values can cause the traction system to operate differently

than normal or cause damage to the motor controller or motor. Personal injury can also occur.

24

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2200 SRM 739

Motor Controller Checks and Adjustments

Table 7. SR (SEM) Register Parameters for Traction Motor Controller - E2.00-3.20XM

(72 to 80V) (11-Inch Traction Motor) (Continued)

European Lift Truck Models

Default

Permitted Range

Fcn.

No.

Description

Factory

Register

Value

Factory

Amount

Parameter

Values

(Min/Max)

Amount

(Min/Max)

17

Control Type Selection (Without Lift
Interrupt)

52

5

50/54

5

18

Steering Pump Time Delay

25

0/128

19

Maintenance Code (Tens and Units)

255

0/255

20

Maintenance Code (Thousands and
Hundreds)

255

0/255

21

Auto Regen Braking Current Limit
(With Auto Regen)

51

51/143

21

Auto Regen Braking Current Limit
(Without Auto Regen)

255

144/255

22

Mode

184

184

184

184

23

For Special Programs

0

0/255

24

Field Weakening Start

100

1

88/115

1

25

Monitor

0

1

0

26

Base Ratio

65

1

62/68

1

27

NOT USED

Set the register value for Function Numbers 28 to 0 (zero) whenever the status codes are cleared (erased
from memory). Status codes will then be stored in the correct order of occurrence. The PC software program
will automatically "ask" the technician if a 0 (zero) setting is wanted.

29-47

NOT USED

Function Numbers 48 through 63 are ONLY used with lift trucks that have the PREMIUM display panel.

48

Mode 1 Controlled Acceleration

52

1.30 sec

30/255

1.0 to 6.3

Seconds

49

Mode 1 Field Weakening (FW) Start

100

1

88/115

1

50

Mode 1 Field Weakening (FW) Ratio

35

1

32/58

1

1

This function is not normally adjusted. Register values that are within the minimum/maximum parameter

values will not change lift truck performance.

2

Adjusting this register value to the wrong number can cause battery damage.

3

Adjusting this register value to the wrong number can cause a status code of 15 or 16 and the lift truck

will not operate.

4

This register value sets electrical limits to protect the motor if a stall occurs. NEVER set a register value

to a number above the maximum value or there can be motor damage if a stall does occur.

5

A register value setting outside the parameter values can cause the traction system to operate differently

than normal or cause damage to the motor controller or motor. Personal injury can also occur.

25

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Motor Controller Checks and Adjustments

2200 SRM 739

Table 7. SR (SEM) Register Parameters for Traction Motor Controller - E2.00-3.20XM

(72 to 80V) (11-Inch Traction Motor) (Continued)

European Lift Truck Models

Default

Permitted Range

Fcn.

No.

Description

Factory

Register

Value

Factory

Amount

Parameter

Values

(Min/Max)

Amount

(Min/Max)

51

Mode 1 Maximum Armature % On
Time

98

50/115

52

Mode 2 Controlled Acceleration

52

1.30 sec

30/255

1.0 to 6.3

Seconds

53

Mode 2 Field Weakening (FW) Start

100

1

88/115

1

54

Mode 2 Field Weakening (FW) Ratio

35

1

32/58

1

55

Mode 2 Maximum Armature % On
Time

78

50/115

56

Mode 3 Controlled Acceleration

82

2.05 sec

30/255

1.0 to 6.3

Seconds

57

Mode 3 Field Weakening (FW) Start

100

1

88/115

1

58

Mode 3 Field Weakening (FW) Ratio
- 72V

25

1

22/58

1

58

Mode 3 Field Weakening (FW) Ratio
- 80V

35

1

32/58

1

59

Mode 3 Maximum Armature % On
Time

51

50/115

60

Mode 4 Controlled Acceleration

52

1.30 sec

30/255

1.0 to 6.3

Seconds

61

Mode 4 Field Weakening (FW) Start

100

1

88/115

1

62

Mode 4 Field Weakening (FW) Ratio
- 72V

25

1

22/58

1

62

Mode 4 Field Weakening (FW) Ratio
- 80V

35

1

32/58

1

1

This function is not normally adjusted. Register values that are within the minimum/maximum parameter

values will not change lift truck performance.

2

Adjusting this register value to the wrong number can cause battery damage.

3

Adjusting this register value to the wrong number can cause a status code of 15 or 16 and the lift truck

will not operate.

4

This register value sets electrical limits to protect the motor if a stall occurs. NEVER set a register value

to a number above the maximum value or there can be motor damage if a stall does occur.

5

A register value setting outside the parameter values can cause the traction system to operate differently

than normal or cause damage to the motor controller or motor. Personal injury can also occur.

26

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2200 SRM 739

Motor Controller Checks and Adjustments

Table 7. SR (SEM) Register Parameters for Traction Motor Controller - E2.00-3.20XM

(72 to 80V) (11-Inch Traction Motor) (Continued)

European Lift Truck Models

Default

Permitted Range

Fcn.

No.

Description

Factory

Register

Value

Factory

Amount

Parameter

Values

(Min/Max)

Amount

(Min/Max)

63

Mode 4 Maximum Armature % On
Time

51

50/115

64-128 NOT USED

1

This function is not normally adjusted. Register values that are within the minimum/maximum parameter

values will not change lift truck performance.

2

Adjusting this register value to the wrong number can cause battery damage.

3

Adjusting this register value to the wrong number can cause a status code of 15 or 16 and the lift truck

will not operate.

4

This register value sets electrical limits to protect the motor if a stall occurs. NEVER set a register value

to a number above the maximum value or there can be motor damage if a stall does occur.

5

A register value setting outside the parameter values can cause the traction system to operate differently

than normal or cause damage to the motor controller or motor. Personal injury can also occur.

Table 8. SP Register Parameters for Pump Motor Controller - E45-65XM

2

(36 to 48V)

U.S. Lift Truck Models

Default

Permitted Range

Fcn.

No.

Description

Factory

Register

Value

Factory

Amount

Parameter

Values

(Min/Max)

Amount

(Min/Max)

1

Stored Status Code

0

0/255

2

Internal Resistance Comp. Start

10

10

3

Controlled Acceleration

50

25/150

4

Current Limit (C/L)

255

255

5-6

NOT USED

7

Controlled Acceleration
Compensation

15

15

8-10

NOT USED

11

Speed Limit 1 (Tilt & Aux-1)

35

30/70

12

Speed Limit 2 (Slow Lift)

55

30/70

13

Speed Limit 3 (Fast lift)

255

30/255

14

Speed Limit 4 (NOT USED)

255

30/255

15

NOT USED

1

A register value setting outside the parameter values can cause the hydraulic system to operate differently

than normal or cause damage to the motor controller or motor. Personal injury can also occur.

27

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Motor Controller Checks and Adjustments

2200 SRM 739

Table 8. SP Register Parameters for Pump Motor Controller - E45-65XM

2

(36 to 48V) (Continued)

U.S. Lift Truck Models

Default

Permitted Range

Fcn.

No.

Description

Factory

Register

Value

Factory

Amount

Parameter

Values

(Min/Max)

Amount

(Min/Max)

16

Internal Resistance Compensation

10

10

17

Card Type Selection

65

1

63/71

1

18-47

NOT USED

48

Mode 1 Controlled Acceleration

120

10.1 sec

25/150

2.1 to 12.6

Seconds

49

Mode 1 Speed Limit 2

35

30/70

Must be

LESS than

register

value of

Function 53

50

Mode 1 Speed Limit 3

84

30/255

Must be

same or

MORE than

register

value of

Function 54

51

NOT USED

52

Mode 2 Controlled Acceleration

80

25/150

Must be

LESS than

register

value of

Function 48

and MORE

than register

value of

Function 56

53

Mode 2 Speed Limit 2

48

30/70

Must be

LESS than

register

value of

Function 57

and MORE

than register

value of

Function 49

1

A register value setting outside the parameter values can cause the hydraulic system to operate differently

than normal or cause damage to the motor controller or motor. Personal injury can also occur.

28

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2200 SRM 739

Motor Controller Checks and Adjustments

Table 8. SP Register Parameters for Pump Motor Controller - E45-65XM

2

(36 to 48V) (Continued)

U.S. Lift Truck Models

Default

Permitted Range

Fcn.

No.

Description

Factory

Register

Value

Factory

Amount

Parameter

Values

(Min/Max)

Amount

(Min/Max)

54

Mode 2 Speed Limit 3

96

30/255

Must be

LESS than

register

value of

Function 50

and MORE

than register

value of

Function 58

55

NOT USED

56

Mode 3 Controlled Acceleration

50

25/150

Must be

LESS than

register

value of

Function 52

and MORE

than register

value of

Function 60

57

Mode 3 Speed Limit 2

61

30/70

Must be

LESS than

register

value of

Function 61

and MORE

than register

value of

Function 53

58

Mode 3 Speed Limit 3

255

30/255

Function

disabled if

set to 0 (zero)

59

NOT USED

1

A register value setting outside the parameter values can cause the hydraulic system to operate differently

than normal or cause damage to the motor controller or motor. Personal injury can also occur.

29

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Motor Controller Checks and Adjustments

2200 SRM 739

Table 8. SP Register Parameters for Pump Motor Controller - E45-65XM

2

(36 to 48V) (Continued)

U.S. Lift Truck Models

Default

Permitted Range

Fcn.

No.

Description

Factory

Register

Value

Factory

Amount

Parameter

Values

(Min/Max)

Amount

(Min/Max)

60

Mode 4 Controlled Acceleration

25

25/150

Must be

LESS than

register

value of

Function

56 and

MORE than

a register
value of 8

61

Mode 4 Speed Limit 2

70

30/70

Must be

LESS than

register

value of

Function 70

and MORE

than register

value of

Function 57

62

Mode 4 Speed Limit 3

255

30/255

Function

disabled if

set to 0 (zero)

1

A register value setting outside the parameter values can cause the hydraulic system to operate differently

than normal or cause damage to the motor controller or motor. Personal injury can also occur.

30

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2200 SRM 739

Motor Controller Checks and Adjustments

Table 9. SP Register Parameters for Pump Motor Controller - E2.00-3.20XM (72 to 80V)

European Lift Truck Models

Default

Permitted Range

Fcn.

No.

Description

Factory

Register

Value

Factory

Amount

Parameter

Values

(Min/Max)

Amount

(Min/Max)

1

Stored Status Code

0

0/255

2

Internal Resistance Comp. Start

10

10

3

Controlled Acceleration

50

25/150

4

Current Limit (C/L)

255

255

5-6

NOT USED

7

Controlled Acceleration
Compensation

15

15

8-10

NOT USED

11

Speed Limit 1 (Tilt & Aux-1)

35

30/70

12

Speed Limit 2 (Slow Lift)

55

30/70

13

Speed Limit 3 (Fast lift)

255

30/255

14

Speed Limit 4 (NOT USED)

255

30/255

15

NOT USED

16

Internal Resistance Compensation

10

10

17

Card Type Selection

65

1

63/71

1

18-47

NOT USED

48

Mode 1 Controlled Acceleration

120

10.1 sec

25/150

2.1 to 12.6

Seconds

49

Mode 1 Speed Limit 2

35

30/70

Must be

LESS than

register

value of

Function 53

50

Mode 1 Speed Limit 3

84

30/255

Must be

same or

MORE than

register

value of

Function 54

51

NOT USED

1

A register value setting outside the parameter values can cause the hydraulic system to operate differently

than normal or cause damage to the motor controller or motor. Personal injury can also occur.

31

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Motor Controller Checks and Adjustments

2200 SRM 739

Table 9. SP Register Parameters for Pump Motor Controller - E2.00-3.20XM (72 to 80V) (Continued)

European Lift Truck Models

Default

Permitted Range

Fcn.

No.

Description

Factory

Register

Value

Factory

Amount

Parameter

Values

(Min/Max)

Amount

(Min/Max)

52

Mode 2 Controlled Acceleration

80

25/150

Must be

LESS than

register

value of

Function 48

and MORE

than register

value of

Function 56

53

Mode 2 Speed Limit 2

48

30/70

Must be

LESS than

register

value of

Function 57

and MORE

than register

value of

Function 49

54

Mode 2 Speed Limit 3

96

30/255

Must be

LESS than

register

value of

Function 50

and MORE

than register

value of

Function 58

55

NOT USED

56

Mode 3 Controlled Acceleration

50

25/150

Must be

LESS than

register

value of

Function 52

and MORE

than register

value of

Function 60

1

A register value setting outside the parameter values can cause the hydraulic system to operate differently

than normal or cause damage to the motor controller or motor. Personal injury can also occur.

32

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2200 SRM 739

Motor Controller Checks and Adjustments

Table 9. SP Register Parameters for Pump Motor Controller - E2.00-3.20XM (72 to 80V) (Continued)

European Lift Truck Models

Default

Permitted Range

Fcn.

No.

Description

Factory

Register

Value

Factory

Amount

Parameter

Values

(Min/Max)

Amount

(Min/Max)

57

Mode 3 Speed Limit 2

61

30/70

Must be

LESS than

register

value of

Function 61

and MORE

than register

value of

Function 53

58

Mode 3 Speed Limit 3

255

30/255

Function

disabled if

set to 0 (zero)

59

NOT USED

60

Mode 4 Controlled Acceleration

25

25/150

Must be

LESS than

register

value of

Function

56 and

MORE than

a register
value of 8

1

A register value setting outside the parameter values can cause the hydraulic system to operate differently

than normal or cause damage to the motor controller or motor. Personal injury can also occur.

33

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Motor Controller Checks and Adjustments

2200 SRM 739

Table 9. SP Register Parameters for Pump Motor Controller - E2.00-3.20XM (72 to 80V) (Continued)

European Lift Truck Models

Default

Permitted Range

Fcn.

No.

Description

Factory

Register

Value

Factory

Amount

Parameter

Values

(Min/Max)

Amount

(Min/Max)

61

Mode 4 Speed Limit 2

70

30/70

Must be

LESS than

register

value of

Function 70

and MORE

than register

value of

Function 57

62

Mode 4 Speed Limit 3

255

30/255

Function

disabled if

set to 0 (zero)

1

A register value setting outside the parameter values can cause the hydraulic system to operate differently

than normal or cause damage to the motor controller or motor. Personal injury can also occur.

34

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2200 SRM 739

Motor Controller Checks and Adjustments

Table 10. SR (SEM) Register Parameters for Traction Motor Controller -

J40-60XM

2

(36 to 48V) (E or ES Rated)

U.S. Lift Truck Models

Default

Permitted Range

Fcn.

No.

Description

Factory

Register

Value

Factory

Amount

Parameter

Values

(Min/Max)

Amount

(Min/Max)

1

Auto Regen Enable Speed

12

0/50

2

Creep Speed

15

2.75%

0/255

2% to 15%

On Time

3

Controlled Acceleration

42

1.05 sec

30/255

1.0 to 6.3

Seconds

4

Armature Current Limit

255

0/255

5

Regen Ramp Rate

40

39/41

6

Field Weakening (FW) Ratio

35

1

32/58

1

7

Minimum Field Current

51

0/85

8

Maximum Field Current

255

1

253/255

1

9

Regenerative Braking Current Limit

75

0/80

10

Field Current For Regen Braking

225

1

222/228

1

11

Speed Limit 1

0

0

12

Maximum Armature % On Time

0

0

13

Speed Limit 3

130

51/180

Enabled by

Status Codes

90, 91, and 99

14

Internal Resistance Compensation

16

2

5/23

2

15

Battery Voltage Selection

186

3

184/250

3

16

Stall Trip Point % On Time

100

4

98/102

4

17

Control Type Selection (With Lift
Interrupt)

57

5

55/59

5

17

Control Type Selection (Without Lift
Interrupt)

52

5

50/54

5

18

Steering Pump Time Delay

25

0/128

1

This function is not normally adjusted. Register values that are within the minimum/maximum parameter

values will not change lift truck performance.

2

Adjusting this register value to the wrong number can cause battery damage.

3

Adjusting this register value to the wrong number can cause a status code of 15 or 16 and the lift truck

will not operate.

4

This register value sets electrical limits to protect the motor if a stall occurs. NEVER set a register value

to a number above the maximum value or there can be motor damage if a stall does occur.

5

A register value setting outside the parameter values can cause the traction system to operate differently

than normal or cause damage to the motor controller or motor. Personal injury can also occur.

35

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Motor Controller Checks and Adjustments

2200 SRM 739

Table 10. SR (SEM) Register Parameters for Traction Motor Controller - J40-60XM

2

(36 to 48V) (E or ES Rated) (Continued)

U.S. Lift Truck Models

Default

Permitted Range

Fcn.

No.

Description

Factory

Register

Value

Factory

Amount

Parameter

Values

(Min/Max)

Amount

(Min/Max)

19

Maintenance Code (Tens and Units)

255

0/255

20

Maintenance Code (Thousands and
Hundreds)

255

0/255

21

Auto Regen Braking Current Limit
(With Auto Regen)

51

51/143

21

Auto Regen Braking Current Limit
(Without Auto Regen)

255

144/255

22

Mode

184

184

184

184

23

For Special Programs

0

0/255

24

Field Weakening Start

130

1

118/145

1

25

Monitor

0

1

0

26

Base Ratio

65

1

62/68

1

27

NOT USED

Set the register value for Function Numbers 28 to 0 (zero) whenever the status codes are cleared (erased
from memory). Status codes will then be stored in the correct order of occurrence. The PC software program
will automatically "ask" the technician if a 0 (zero) setting is wanted.

29-47

NOT USED

Function Numbers 48 through 63 are ONLY used with lift trucks that have the PREMIUM display panel.

48

Mode 1 Controlled Acceleration

42

1.05 sec

30/255

1.0 to 6.3

Seconds

49

Mode 1 Field Weakening (FW) Start

130

1

118/145

1

50

Mode 1 Field Weakening (FW) Ratio

35

1

32/58

1

51

Mode 1 Maximum Armature % On
Time

97

50/115

52

Mode 2 Controlled Acceleration

42

1.05 sec

30/255

1.0 to 6.3

Seconds

1

This function is not normally adjusted. Register values that are within the minimum/maximum parameter

values will not change lift truck performance.

2

Adjusting this register value to the wrong number can cause battery damage.

3

Adjusting this register value to the wrong number can cause a status code of 15 or 16 and the lift truck

will not operate.

4

This register value sets electrical limits to protect the motor if a stall occurs. NEVER set a register value

to a number above the maximum value or there can be motor damage if a stall does occur.

5

A register value setting outside the parameter values can cause the traction system to operate differently

than normal or cause damage to the motor controller or motor. Personal injury can also occur.

36

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2200 SRM 739

Motor Controller Checks and Adjustments

Table 10. SR (SEM) Register Parameters for Traction Motor Controller - J40-60XM

2

(36 to 48V) (E or ES Rated) (Continued)

U.S. Lift Truck Models

Default

Permitted Range

Fcn.

No.

Description

Factory

Register

Value

Factory

Amount

Parameter

Values

(Min/Max)

Amount

(Min/Max)

53

Mode 2 Field Weakening (FW) Start

130

1

118/145

1

54

Mode 2 Field Weakening (FW) Ratio

35

1

32/58

1

55

Mode 2 Maximum Armature % On
Time

78

50/115

56

Mode 3 Controlled Acceleration

82

2.05 sec

30/255

1.0 to 6.3

Seconds

57

Mode 3 Field Weakening (FW) Start

130

1

118/145

1

58

Mode 3 Field Weakening (FW) Ratio

35

1

32/58

1

59

Mode 3 Maximum Armature % On
Time

51

50/115

60

Mode 4 Controlled Acceleration

42

1.05 sec

30/255

1.0 to 6.3

Seconds

61

Mode 4 Field Weakening (FW) Start

130

1

118/145

1

62

Mode 4 Field Weakening (FW) Ratio

35

1

32/58

1

63

Mode 4 Maximum Armature % On
Time

51

50/115

64-128 NOT USED

1

This function is not normally adjusted. Register values that are within the minimum/maximum parameter

values will not change lift truck performance.

2

Adjusting this register value to the wrong number can cause battery damage.

3

Adjusting this register value to the wrong number can cause a status code of 15 or 16 and the lift truck

will not operate.

4

This register value sets electrical limits to protect the motor if a stall occurs. NEVER set a register value

to a number above the maximum value or there can be motor damage if a stall does occur.

5

A register value setting outside the parameter values can cause the traction system to operate differently

than normal or cause damage to the motor controller or motor. Personal injury can also occur.

37

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Motor Controller Checks and Adjustments

2200 SRM 739

Table 11. SR (SEM) Register Parameters for Traction Motor Controller -

J40-60XM

2

(36 to 48V) (EE Rated)

U.S. Lift Truck Models

Default

Permitted Range

Fcn.

No.

Description

Factory

Register

Value

Factory

Amount

Parameter

Values

(Min/Max)

Amount

(Min/Max)

1

Auto Regen Enable Speed

12

0/50

2

Creep Speed

15

2.75%

0/255

2% to 15%

On Time

3

Controlled Acceleration

82

2.05 sec

30/255

1.5 to 6.3

Seconds

4

Armature Current Limit

255

0/255

5

Regen Ramp Rate

40

39/41

6

Field Weakening (FW) Ratio

35

1

32/58

1

7

Minimum Field Current

51

0/85

8

Maximum Field Current

255

1

253/255

1

9

Regenerative Braking Current Limit

75

0/80

10

Field Current For Regen Braking

225

1

222/228

1

11

Speed Limit 1

0

0

12

Maximum Armature % On Time

0

0

13

Speed Limit 3

130

51/180

Enabled by

Status Codes

90, 91, and 99

14

Internal Resistance Compensation

16

2

5/23

2

15

Battery Voltage Selection

186

3

184/250

3

16

Stall Trip Point % On Time

100

4

98/102

4

17

Control Type Selection (With Lift
Interrupt)

57

5

55/59

5

17

Control Type Selection (Without Lift
Interrupt)

52

5

50/54

5

18

Steering Pump Time Delay

25

0/128

1

This function is not normally adjusted. Register values that are within the minimum/maximum parameter

values will not change lift truck performance.

2

Adjusting this register value to the wrong number can cause battery damage.

3

Adjusting this register value to the wrong number can cause a status code of 15 or 16 and the lift truck

will not operate.

4

This register value sets electrical limits to protect the motor if a stall occurs. NEVER set a register value

to a number above the maximum value or there can be motor damage if a stall does occur.

5

A register value setting outside the parameter values can cause the traction system to operate differently

than normal or cause damage to the motor controller or motor. Personal injury can also occur.

38

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2200 SRM 739

Motor Controller Checks and Adjustments

Table 11. SR (SEM) Register Parameters for Traction Motor Controller - J40-60XM

2

(36 to 48V) (EE Rated) (Continued)

U.S. Lift Truck Models

Default

Permitted Range

Fcn.

No.

Description

Factory

Register

Value

Factory

Amount

Parameter

Values

(Min/Max)

Amount

(Min/Max)

19

Maintenance Code (Tens and Units)

255

0/255

20

Maintenance Code (Thousands and
Hundreds)

255

0/255

21

Auto Regen Braking Current Limit
(With Auto Regen)

51

51/143

21

Auto Regen Braking Current Limit
(Without Auto Regen)

255

144/255

22

Mode

184

184

184

184

23

For Special Programs

0

0/255

24

Field Weakening Start

130

1

118/145

1

25

Monitor

0

1

0

26

Base Ratio

65

1

62/68

1

27

NOT USED

Set the register value for Function Numbers 28 to 0 (zero) whenever the status codes are cleared (erased
from memory). Status codes will then be stored in the correct order of occurrence. The PC software program
will automatically "ask" the technician if a 0 (zero) setting is wanted.

29-47

NOT USED

Function Numbers 48 through 63 are ONLY used with lift trucks that have the PREMIUM display panel.

48

Mode 1 Controlled Acceleration

42

1.05 sec

30/255

1.0 to 6.3

Seconds

49

Mode 1 Field Weakening (FW) Start

130

1

118/145

1

50

Mode 1 Field Weakening (FW) Ratio

35

1

32/58

1

51

Mode 1 Maximum Armature % On
Time

97

50/115

52

Mode 2 Controlled Acceleration

42

1.05 sec

30/255

1.0 to 6.3

Seconds

1

This function is not normally adjusted. Register values that are within the minimum/maximum parameter

values will not change lift truck performance.

2

Adjusting this register value to the wrong number can cause battery damage.

3

Adjusting this register value to the wrong number can cause a status code of 15 or 16 and the lift truck

will not operate.

4

This register value sets electrical limits to protect the motor if a stall occurs. NEVER set a register value

to a number above the maximum value or there can be motor damage if a stall does occur.

5

A register value setting outside the parameter values can cause the traction system to operate differently

than normal or cause damage to the motor controller or motor. Personal injury can also occur.

39

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Motor Controller Checks and Adjustments

2200 SRM 739

Table 11. SR (SEM) Register Parameters for Traction Motor Controller - J40-60XM

2

(36 to 48V) (EE Rated) (Continued)

U.S. Lift Truck Models

Default

Permitted Range

Fcn.

No.

Description

Factory

Register

Value

Factory

Amount

Parameter

Values

(Min/Max)

Amount

(Min/Max)

53

Mode 2 Field Weakening (FW) Start

130

1

118/145

1

54

Mode 2 Field Weakening (FW) Ratio

35

1

32/58

1

55

Mode 2 Maximum Armature % On
Time

78

50/115

56

Mode 3 Controlled Acceleration

82

2.05 sec

30/255

1.5 to 6.3

Seconds

57

Mode 3 Field Weakening (FW) Start

130

1

118/145

1

58

Mode 3 Field Weakening (FW) Ratio

35

1

32/58

1

59

Mode 3 Maximum Armature % On
Time

51

50/115

60

Mode 4 Controlled Acceleration

82

2.05 sec

30/255

1.5 to 6.3

Seconds

61

Mode 4 Field Weakening (FW) Start

130

1

118/145

1

62

Mode 4 Field Weakening (FW) Ratio

35

1

32/58

1

63

Mode 4 Maximum Armature % On
Time

51

50/115

64-128 NOT USED

1

This function is not normally adjusted. Register values that are within the minimum/maximum parameter

values will not change lift truck performance.

2

Adjusting this register value to the wrong number can cause battery damage.

3

Adjusting this register value to the wrong number can cause a status code of 15 or 16 and the lift truck

will not operate.

4

This register value sets electrical limits to protect the motor if a stall occurs. NEVER set a register value

to a number above the maximum value or there can be motor damage if a stall does occur.

5

A register value setting outside the parameter values can cause the traction system to operate differently

than normal or cause damage to the motor controller or motor. Personal injury can also occur.

40

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2200 SRM 739

Motor Controller Checks and Adjustments

Table 12. SR (SEM) Register Parameters for Traction Motor Controller - J2.00-3.20XM (72 to 80V)

European Lift Truck Models

Default

Permitted Range

Fcn.

No.

Description

Factory

Register

Value

Factory

Amount

Parameter

Values

(Min/Max)

Amount

(Min/Max)

1

Auto Regen Enable Speed

12

0/50

2

Creep Speed

15

2.75%

0/255

2% to 15%

On Time

3

Controlled Acceleration

52

1.30 sec

30/255

1.0 to 6.3

Seconds

4

Armature Current Limit

255

0/255

5

Regen Ramp Rate

40

39/41

6

Field Weakening (FW) Ratio

45

1

42/68

1

7

Minimum Field Current

51

0/85

8

Maximum Field Current

255

1

253/255

1

9

Regenerative Braking Current Limit

126

0/131

10

Field Current For Regen Braking

200

1

197/203

1

11

Speed Limit 1

0

0

12

Maximum Armature % On Time

0

0

13

Speed Limit 3

130

51/180

Enabled by

Status Codes

90, 91, and 99

14

Internal Resistance Compensation

16

2

5/23

2

15

Battery Voltage Selection - 72V

75

3

70/80

3

15

Battery Voltage Selection - 80V

85

3

81/183

3

16

Stall Trip Point % On Time

100

4

98/102

4

17

Control Type Selection (With Lift
Interrupt)

57

5

55/59

5

17

Control Type Selection (Without Lift
Interrupt)

52

5

50/54

5

18

Steering Pump Time Delay

25

0/128

1

This function is not normally adjusted. Register values that are within the minimum/maximum parameter

values will not change lift truck performance.

2

Adjusting this register value to the wrong number can cause battery damage.

3

Adjusting this register value to the wrong number can cause a status code of 15 or 16 and the lift truck

will not operate.

4

This register value sets electrical limits to protect the motor if a stall occurs. NEVER set a register value

to a number above the maximum value or there can be motor damage if a stall does occur.

5

A register value setting outside the parameter values can cause the traction system to operate differently

than normal or cause damage to the motor controller or motor. Personal injury can also occur.

41

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Motor Controller Checks and Adjustments

2200 SRM 739

Table 12. SR (SEM) Register Parameters for Traction Motor Controller -

J2.00-3.20XM (72 to 80V) (Continued)

European Lift Truck Models

Default

Permitted Range

Fcn.

No.

Description

Factory

Register

Value

Factory

Amount

Parameter

Values

(Min/Max)

Amount

(Min/Max)

19

Maintenance Code (Tens and Units)

255

0/255

20

Maintenance Code (Thousands and
Hundreds)

255

0/255

21

Auto Regen Braking Current Limit
(With Auto Regen)

51

51/143

21

Auto Regen Braking Current Limit
(Without Auto Regen)

255

144/255

22

Mode

184

184

184

184

23

For Special Programs

0

0/255

24

Field Weakening Start

100

1

88/115

1

25

Monitor

0

1

0

26

Base Ratio

65

1

62/68

1

27

NOT USED

Set the register value for Function Numbers 28 to 0 (zero) whenever the status codes are cleared (erased
from memory). Status codes will then be stored in the correct order of occurrence. The PC software program
will automatically "ask" the technician if a 0 (zero) setting is wanted.

29-47

NOT USED

Function Numbers 48 through 63 are ONLY used with lift trucks that have the PREMIUM display panel.

48

Mode 1 Controlled Acceleration

52

1.30 sec

30/255

1.0 to 6.3

Seconds

49

Mode 1 Field Weakening (FW) Start

100

1

88/115

1

50

Mode 1 Field Weakening (FW) Ratio

45

1

42/68

1

51

Mode 1 Maximum Armature % On
Time

98

50/115

52

Mode 2 Controlled Acceleration

52

1.30 sec

30/255

1.0 to 6.3

Seconds

1

This function is not normally adjusted. Register values that are within the minimum/maximum parameter

values will not change lift truck performance.

2

Adjusting this register value to the wrong number can cause battery damage.

3

Adjusting this register value to the wrong number can cause a status code of 15 or 16 and the lift truck

will not operate.

4

This register value sets electrical limits to protect the motor if a stall occurs. NEVER set a register value

to a number above the maximum value or there can be motor damage if a stall does occur.

5

A register value setting outside the parameter values can cause the traction system to operate differently

than normal or cause damage to the motor controller or motor. Personal injury can also occur.

42

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2200 SRM 739

Motor Controller Checks and Adjustments

Table 12. SR (SEM) Register Parameters for Traction Motor Controller -

J2.00-3.20XM (72 to 80V) (Continued)

European Lift Truck Models

Default

Permitted Range

Fcn.

No.

Description

Factory

Register

Value

Factory

Amount

Parameter

Values

(Min/Max)

Amount

(Min/Max)

53

Mode 2 Field Weakening (FW) Start

100

1

88/115

1

54

Mode 2 Field Weakening (FW) Ratio

45

1

42/68

1

55

Mode 2 Maximum Armature % On
Time

78

50/115

56

Mode 3 Controlled Acceleration

82

2.05 sec

30/255

1.0 to 6.3

Seconds

57

Mode 3 Field Weakening (FW) Start

100

1

88/115

1

58

Mode 3 Field Weakening (FW) Ratio

45

1

42/68

1

59

Mode 3 Maximum Armature % On
Time

51

50/115

60

Mode 4 Controlled Acceleration

52

1.30 sec

30/255

1.0 to 6.3

Seconds

61

Mode 4 Field Weakening (FW) Start

100

1

88/115

1

62

Mode 4 Field Weakening (FW) Ratio

45

1

42/68

1

63

Mode 4 Maximum Armature % On
Time

51

50/115

64-128 NOT USED

1

This function is not normally adjusted. Register values that are within the minimum/maximum parameter

values will not change lift truck performance.

2

Adjusting this register value to the wrong number can cause battery damage.

3

Adjusting this register value to the wrong number can cause a status code of 15 or 16 and the lift truck

will not operate.

4

This register value sets electrical limits to protect the motor if a stall occurs. NEVER set a register value

to a number above the maximum value or there can be motor damage if a stall does occur.

5

A register value setting outside the parameter values can cause the traction system to operate differently

than normal or cause damage to the motor controller or motor. Personal injury can also occur.

43

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Motor Controller Checks and Adjustments

2200 SRM 739

Table 13. SP Register Parameters for Pump Motor Controller - J40-60XM

2

(36 to 48V)

U.S. Lift Truck Models

Default

Permitted Range

Fcn.

No.

Description

Factory

Register

Value

Factory

Amount

Parameter

Values

(Min/Max)

Amount

(Min/Max)

1

Stored Status Code

0

0/255

2

Internal Resistance Comp. Start

10

10

3

Controlled Acceleration

50

25/150

4

Current Limit (C/L)

255

255

5-6

NOT USED

7

Controlled Acceleration
Compensation

15

15

8-10

NOT USED

11

Speed Limit 1 (Tilt & Aux-1)

35

30/70

12

Speed Limit 2 (Slow Lift)

55

30/70

13

Speed Limit 3 (Fast lift)

255

30/255

14

Speed Limit 4 (NOT USED)

255

30/255

15

NOT USED

16

Internal Resistance Compensation

10

10

17

Card Type Selection

65

1

63/71

1

18-47

NOT USED

48

Mode 1 Controlled Acceleration

120

10.1 sec

25/150

2.1 to 12.6

Seconds

49

Mode 1 Speed Limit 2

35

30/70

Must be

LESS than

register

value of

Function 53

50

Mode 1 Speed Limit 3

84

30/255

Must be

same or

MORE than

register

value of

Function 54

51

NOT USED

1

A register value setting outside the parameter values can cause the hydraulic system to operate differently

than normal or cause damage to the motor controller or motor. Personal injury can also occur.

44

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2200 SRM 739

Motor Controller Checks and Adjustments

Table 13. SP Register Parameters for Pump Motor Controller - J40-60XM

2

(36 to 48V) (Continued)

U.S. Lift Truck Models

Default

Permitted Range

Fcn.

No.

Description

Factory

Register

Value

Factory

Amount

Parameter

Values

(Min/Max)

Amount

(Min/Max)

52

Mode 2 Controlled Acceleration

80

25/150

Must be

LESS than

register

value of

Function 48

and MORE

than register

value of

Function 56

53

Mode 2 Speed Limit 2

48

30/70

Must be

LESS than

register

value of

Function 57

and MORE

than register

value of

Function 49

54

Mode 2 Speed Limit 3

96

30/255

Must be

LESS than

register

value of

Function 50

and MORE

than register

value of

Function 58

55

NOT USED

56

Mode 3 Controlled Acceleration

50

25/150

Must be

LESS than

register

value of

Function 52

and MORE

than register

value of

Function 60

1

A register value setting outside the parameter values can cause the hydraulic system to operate differently

than normal or cause damage to the motor controller or motor. Personal injury can also occur.

45

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Motor Controller Checks and Adjustments

2200 SRM 739

Table 13. SP Register Parameters for Pump Motor Controller - J40-60XM

2

(36 to 48V) (Continued)

U.S. Lift Truck Models

Default

Permitted Range

Fcn.

No.

Description

Factory

Register

Value

Factory

Amount

Parameter

Values

(Min/Max)

Amount

(Min/Max)

57

Mode 3 Speed Limit 2

61

30/70

Must be

LESS than

register

value of

Function 61

and MORE

than register

value of

Function 53

58

Mode 3 Speed Limit 3

255

30/255

Function

disabled if

set to 0 (zero)

59

NOT USED

60

Mode 4 Controlled Acceleration

25

25/150

Must be

LESS than

register

value of

Function

56 and

MORE than

a register
value of 8

61

Mode 4 Speed Limit 2

70

30/70

Must be

LESS than

register

value of

Function 70

and MORE

than register

value of

Function 57

62

Mode 4 Speed Limit 3

255

30/255

Function

disabled if

set to 0 (zero)

1

A register value setting outside the parameter values can cause the hydraulic system to operate differently

than normal or cause damage to the motor controller or motor. Personal injury can also occur.

46

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2200 SRM 739

Motor Controller Checks and Adjustments

Table 14. SP Register Parameters for Pump Motor Controller - J2.00-3.20XM (72 to 80V)

European Lift Truck Models

Default

Permitted Range

Fcn.

No.

Description

Factory

Register

Value

Factory

Amount

Parameter

Values

(Min/Max)

Amount

(Min/Max)

1

Stored Status Code

0

0/255

2

Internal Resistance Comp. Start

10

10

3

Controlled Acceleration

50

25/150

4

Current Limit (C/L)

255

255

5-6

NOT USED

7

Controlled Acceleration
Compensation

15

15

8-10

NOT USED

11

Speed Limit 1 (Tilt & Aux-1)

35

30/70

12

Speed Limit 2 (Slow Lift)

55

30/70

13

Speed Limit 3 (Fast lift)

255

30/255

14

Speed Limit 4 (NOT USED)

255

30/255

15

NOT USED

16

Internal Resistance Compensation

10

10

17

Card Type Selection

65

1

63/71

1

18-47

NOT USED

48

Mode 1 Controlled Acceleration

120

10.1 sec

25/150

2.1 to 12.6

Seconds

49

Mode 1 Speed Limit 2

35

30/70

Must be

LESS than

register

value of

Function 53

50

Mode 1 Speed Limit 3

84

30/255

Must be

same or

MORE than

register

value of

Function 54

51

NOT USED

1

A register value setting outside the parameter values can cause the hydraulic system to operate differently

than normal or cause damage to the motor controller or motor. Personal injury can also occur.

47

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Motor Controller Checks and Adjustments

2200 SRM 739

Table 14. SP Register Parameters for Pump Motor Controller - J2.00-3.20XM (72 to 80V) (Continued)

European Lift Truck Models

Default

Permitted Range

Fcn.

No.

Description

Factory

Register

Value

Factory

Amount

Parameter

Values

(Min/Max)

Amount

(Min/Max)

52

Mode 2 Controlled Acceleration

80

25/150

Must be

LESS than

register

value of

Function 48

and MORE

than register

value of

Function 56

53

Mode 2 Speed Limit 2

48

30/70

Must be

LESS than

register

value of

Function 57

and MORE

than register

value of

Function 49

54

Mode 2 Speed Limit 3

96

30/255

Must be

LESS than

register

value of

Function 50

and MORE

than register

value of

Function 58

55

NOT USED

56

Mode 3 Controlled Acceleration

50

25/150

Must be

LESS than

register

value of

Function 52

and MORE

than register

value of

Function 60

1

A register value setting outside the parameter values can cause the hydraulic system to operate differently

than normal or cause damage to the motor controller or motor. Personal injury can also occur.

48

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2200 SRM 739

Motor Controller Checks and Adjustments

Table 14. SP Register Parameters for Pump Motor Controller - J2.00-3.20XM (72 to 80V) (Continued)

European Lift Truck Models

Default

Permitted Range

Fcn.

No.

Description

Factory

Register

Value

Factory

Amount

Parameter

Values

(Min/Max)

Amount

(Min/Max)

57

Mode 3 Speed Limit 2

61

30/70

Must be

LESS than

register

value of

Function 61

and MORE

than register

value of

Function 53

58

Mode 3 Speed Limit 3

255

30/255

Function

disabled if

set to 0 (zero)

59

NOT USED

60

Mode 4 Controlled Acceleration

25

25/150

Must be

LESS than

register

value of

Function

56 and

MORE than

a register
value of 8

1

A register value setting outside the parameter values can cause the hydraulic system to operate differently

than normal or cause damage to the motor controller or motor. Personal injury can also occur.

49

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Motor Controller Checks and Adjustments

2200 SRM 739

Table 14. SP Register Parameters for Pump Motor Controller - J2.00-3.20XM (72 to 80V) (Continued)

European Lift Truck Models

Default

Permitted Range

Fcn.

No.

Description

Factory

Register

Value

Factory

Amount

Parameter

Values

(Min/Max)

Amount

(Min/Max)

61

Mode 4 Speed Limit 2

70

30/70

Must be

LESS than

register

value of

Function 70

and MORE

than register

value of

Function 57

62

Mode 4 Speed Limit 3

255

30/255

Function

disabled if

set to 0 (zero)

1

A register value setting outside the parameter values can cause the hydraulic system to operate differently

than normal or cause damage to the motor controller or motor. Personal injury can also occur.

50

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2200 SRM 739

Motor Controller Checks and Adjustments

Table 15. SR (SEM) Register Parameters for Traction Motor Controller -

N30XMH

2

(36 to 48V) (9-Inch Motor)

U.S. Lift Truck Models

Default

Permitted Range

Fcn.

No.

Description

Factory

Register

Value

Factory

Amount

Parameter

Values

(Min/Max)

Amount

(Min/Max)

1

Auto Regen Enable Speed

12

0/50

2

Creep Speed

15

2.75%

0/255

2% to 15%

On Time

3

Controlled Acceleration - 36V

30

1.05 sec

30/255

1.0 to 6.3

Seconds

3

Controlled Acceleration - 48V

42

1.05 sec

30/255

1.0 to 6.3

Seconds

4

Armature Current Limit

255

0/255

5

Regen Ramp Rate

40

39/41

6

Field Weakening (FW) Ratio - 36V

45

1

45/68

1

6

Field Weakening (FW) Ratio - 48V

55

1

52/58

1

7

Minimum Field Current

51

0/85

8

Maximum Field Current

255

1

253/255

1

9

Regenerative Braking Current Limit

20

0/80

10

Field Current For Regen Braking

255

1

197/255

1

11

Speed Limit 1

0

0

12

Maximum Armature % On Time

0

0

13

Speed Limit 3

130

51/180

Enabled by

Status Codes

90, 91, and

99

14

Internal Resistance Compensation

16

2

5/23

2

15

Battery Voltage Selection - 36V

38

3

32/44

3

15

Battery Voltage Selection - 48V

186

3

184/250

3

16

Stall Trip Point % On Time

80

4

78/82

4

1

This function is not normally adjusted. Register values that are within the minimum/maximum parameter

values will not change lift truck performance.

2

Adjusting this register value to the wrong number can cause battery damage.

3

Adjusting this register value to the wrong number can cause a status code of 15 or 16 and the lift truck

will not operate.

4

This register value sets electrical limits to protect the motor if a stall occurs. NEVER set a register value

to a number above the maximum value or there can be motor damage if a stall does occur.

5

A register value setting outside the parameter values can cause the traction system to operate differently

than normal or cause damage to the motor controller or motor. Personal injury can also occur.

51

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Motor Controller Checks and Adjustments

2200 SRM 739

Table 15. SR (SEM) Register Parameters for Traction Motor Controller - N30XMH

2

(36 to 48V) (9-Inch Motor) (Continued)

U.S. Lift Truck Models

Default

Permitted Range

Fcn.

No.

Description

Factory

Register

Value

Factory

Amount

Parameter

Values

(Min/Max)

Amount

(Min/Max)

17

Control Type Selection (With Lift
Interrupt)

57

5

55/59

5

17

Control Type Selection (Without Lift
Interrupt)

52

5

50/54

5

18

Steering Pump Time Delay

25

0/128

19

Maintenance Code (ens and Units)

255

0/255

20

Maintenance Code (Thousands and
Hundreds)

255

0/255

21

Auto Regen Braking Current Limit
(With Auto Regen)

51

51/143

21

Auto Regen Braking Current Limit
(Without Auto Regen)

255

144/255

22

Mode

184

184

184

184

23

For Special Programs

0

0/255

24

Field Weakening Start

120

1

88/125

1

25

Monitor

0

1

0

26

Base Ratio

75

1

72/78

1

27

NOT USED

——

Set the register value for Function Numbers 28 to 0 (zero) whenever the status codes are cleared (erased
from memory). Status codes will then be stored in the correct order of occurrence. The PC software program
will automatically "ask" the technician if a 0 (zero) setting is wanted.

29-47

NOT USED

——

Function Numbers 48 through 63 are ONLY used with lift trucks that have the PREMIUM display panel.

48

Mode 1 Controlled Acceleration - 36V

40

1.05 sec

30/255

1.0 to 6.3

Seconds

1

This function is not normally adjusted. Register values that are within the minimum/maximum parameter

values will not change lift truck performance.

2

Adjusting this register value to the wrong number can cause battery damage.

3

Adjusting this register value to the wrong number can cause a status code of 15 or 16 and the lift truck

will not operate.

4

This register value sets electrical limits to protect the motor if a stall occurs. NEVER set a register value

to a number above the maximum value or there can be motor damage if a stall does occur.

5

A register value setting outside the parameter values can cause the traction system to operate differently

than normal or cause damage to the motor controller or motor. Personal injury can also occur.

52

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2200 SRM 739

Motor Controller Checks and Adjustments

Table 15. SR (SEM) Register Parameters for Traction Motor Controller - N30XMH

2

(36 to 48V) (9-Inch Motor) (Continued)

U.S. Lift Truck Models

Default

Permitted Range

Fcn.

No.

Description

Factory

Register

Value

Factory

Amount

Parameter

Values

(Min/Max)

Amount

(Min/Max)

48

Mode 1 Controlled Acceleration - 48V

42

1.05 sec

30/255

1.0 to 6.3

Seconds

49

Mode 1 Field Weakening (FW) Start

120

1

88/125

1

50

Mode 1 Field Weakening (FW) Ratio
- 36V

55

1

45/78

1

50

Mode 1 Field Weakening (FW) Ratio
- 48V

55

1

52/78

1

51

Mode 1 Maximum Armature % On
Time

98

50/115

52

Mode 2 Controlled Acceleration - 36V

40

1.05 sec

30/255

1.0 to 6.3

Seconds

52

Mode 2 Controlled Acceleration - 48V

42

1.05 sec

30/255

1.0 to 6.3

Seconds

53

Mode 2 Field Weakening (FW) Start

120

1

88/125

1

54

Mode 2 Field Weakening (FW) Ratio
- 36V

55

1

45/78

1

54

Mode 2 Field Weakening (FW) Ratio
- 48V

55

1

52/78

1

55

Mode 2 Maximum Armature % On
Time

78

50/115

56

Mode 3 Controlled Acceleration

82

2.05 sec

30/255

1.0 to 6.3

Seconds

57

Mode 3 Field Weakening (FW) Start

120

1

88/125

1

58

Mode 3 Field Weakening (FW) Ratio
- 36V

55

1

45/78

1

58

Mode 3 Field Weakening (FW) Ratio
- 48V

55

1

52/78

1

1

This function is not normally adjusted. Register values that are within the minimum/maximum parameter

values will not change lift truck performance.

2

Adjusting this register value to the wrong number can cause battery damage.

3

Adjusting this register value to the wrong number can cause a status code of 15 or 16 and the lift truck

will not operate.

4

This register value sets electrical limits to protect the motor if a stall occurs. NEVER set a register value

to a number above the maximum value or there can be motor damage if a stall does occur.

5

A register value setting outside the parameter values can cause the traction system to operate differently

than normal or cause damage to the motor controller or motor. Personal injury can also occur.

53

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Motor Controller Checks and Adjustments

2200 SRM 739

Table 15. SR (SEM) Register Parameters for Traction Motor Controller - N30XMH

2

(36 to 48V) (9-Inch Motor) (Continued)

U.S. Lift Truck Models

Default

Permitted Range

Fcn.

No.

Description

Factory

Register

Value

Factory

Amount

Parameter

Values

(Min/Max)

Amount

(Min/Max)

59

Mode 3 Maximum Armature % On
Time

51

50/115

60

Mode 4 Controlled Acceleration - 36V

30

1.05 sec

30/255

1.0 to 6.3

Seconds

60

Mode 4 Controlled Acceleration - 48V

42

1.05 sec

30/255

1.0 to 6.3

Seconds

61

Mode 4 Field Weakening (FW) Start

120

1

88/125

1

62

Mode 4 Field Weakening (FW) Ratio
- 36V

45

1

45/68

1

62

Mode 4 Field Weakening (FW) Ratio
- 48V

55

1

52/78

1

63

Mode 4 Maximum Armature % On
Time

51

50/115

64-128 NOT USED

1

This function is not normally adjusted. Register values that are within the minimum/maximum parameter

values will not change lift truck performance.

2

Adjusting this register value to the wrong number can cause battery damage.

3

Adjusting this register value to the wrong number can cause a status code of 15 or 16 and the lift truck

will not operate.

4

This register value sets electrical limits to protect the motor if a stall occurs. NEVER set a register value

to a number above the maximum value or there can be motor damage if a stall does occur.

5

A register value setting outside the parameter values can cause the traction system to operate differently

than normal or cause damage to the motor controller or motor. Personal injury can also occur.

54

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2200 SRM 739

Motor Controller Checks and Adjustments

Table 16. SR (SEM) Register Parameters for Traction Motor Controller -

N30XMH

2

(36 to 48V) (11-Inch Motor)

U.S. Lift Truck Models

Default

Permitted Range

Fcn.

No.

Description

Factory

Register

Value

Factory

Amount

Parameter

Values

(Min/Max)

Amount

(Min/Max)

1

Auto Regen Enable Speed

12

0/50

2

Creep Speed

15

2.75%

0/255

2% to 15%

On Time

3

Controlled Acceleration - 36V

40

1.05 sec

30/255

1.0 to 6.3

Seconds

3

Controlled Acceleration - 48V

42

1.05 sec

30/255

1.0 to 6.3

Seconds

4

Armature Current Limit

255

0/255

5

Regen Ramp Rate

40

39/41

6

Field Weakening (FW) Ratio - 36V

25

1

22/48

1

6

Field Weakening (FW) Ratio - 48V

35

1

32/58

1

7

Minimum Field Current

51

0/85

8

Maximum Field Current

255

1

253/255

1

9

Regenerative Braking Current Limit

85

0/90

10

Field Current For Regen Braking

200

1

197/203

1

11

Speed Limit 1

0

0

12

Maximum Armature % On Time

0

0

13

Speed Limit 3

130

51/180

Enabled by

Status Codes

90, 91, and 99

14

Internal Resistance Compensation

16

2

5/23

2

15

Battery Voltage Selection - 36V

38

3

32/44

3

15

Battery Voltage Selection - 48V

186

3

184/250

3

16

Stall Trip Point % On Time

115

4

113/117

4

1

This function is not normally adjusted. Register values that are within the minimum/maximum parameter

values will not change lift truck performance.

2

Adjusting this register value to the wrong number can cause battery damage.

3

Adjusting this register value to the wrong number can cause a status code of 15 or 16 and the lift truck

will not operate.

4

This register value sets electrical limits to protect the motor if a stall occurs. NEVER set a register value

to a number above the maximum value or there can be motor damage if a stall does occur.

5

A register value setting outside the parameter values can cause the traction system to operate differently

than normal or cause damage to the motor controller or motor. Personal injury can also occur.

55

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Motor Controller Checks and Adjustments

2200 SRM 739

Table 16. SR (SEM) Register Parameters for Traction Motor Controller - N30XMH

2

(36 to 48V) (11-Inch Motor) (Continued)

U.S. Lift Truck Models

Default

Permitted Range

Fcn.

No.

Description

Factory

Register

Value

Factory

Amount

Parameter

Values

(Min/Max)

Amount

(Min/Max)

17

Control Type Selection (With Lift
Interrupt)

57

5

55/59

5

17

Control Type Selection (Without Lift
Interrupt)

52

5

50/54

5

18

Steering Pump Time Delay

25

0/128

19

Maintenance Code (Tens and Units)

255

0/255

20

Maintenance Code (Thousands and
Hundreds)

255

0/255

21

Auto Regen Braking Current Limit
(With Auto Regen)

51

51/143

21

Auto Regen Braking Current Limit
(Without Auto Regen)

255

144/255

22

Mode

184

184

184

184

23

For Special Programs

0

0/255

24

Field Weakening Start - 36V

140

1

128/155

1

24

Field Weakening Start - 48V

130

1

118/145

1

25

Monitor

0

1

0

26

Base Ratio

65

1

62/68

1

27

NOT USED

Set the register value for Function Numbers 28 to 0 (zero) whenever the status codes are cleared (erased
from memory). Status codes will then be stored in the correct order of occurrence. The PC software program
will automatically "ask" the technician if a 0 (zero) setting is wanted.

29-47

NOT USED

Function Numbers 48 through 63 are ONLY used with lift trucks that have the PREMIUM Display Panel.

48

Mode 1 Controlled Acceleration - 36V

40

1.05 sec

30/255

1.0 to 6.3

Seconds

1

This function is not normally adjusted. Register values that are within the minimum/maximum parameter

values will not change lift truck performance.

2

Adjusting this register value to the wrong number can cause battery damage.

3

Adjusting this register value to the wrong number can cause a status code of 15 or 16 and the lift truck

will not operate.

4

This register value sets electrical limits to protect the motor if a stall occurs. NEVER set a register value

to a number above the maximum value or there can be motor damage if a stall does occur.

5

A register value setting outside the parameter values can cause the traction system to operate differently

than normal or cause damage to the motor controller or motor. Personal injury can also occur.

56

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2200 SRM 739

Motor Controller Checks and Adjustments

Table 16. SR (SEM) Register Parameters for Traction Motor Controller - N30XMH

2

(36 to 48V) (11-Inch Motor) (Continued)

U.S. Lift Truck Models

Default

Permitted Range

Fcn.

No.

Description

Factory

Register

Value

Factory

Amount

Parameter

Values

(Min/Max)

Amount

(Min/Max)

48

Mode 1 Controlled Acceleration - 48V

42

1.05 sec

30/255

1.0 to 6.3

Seconds

49

Mode 1 Field Weakening (FW) Start

130

1

118/145

1

50

Mode 1 Field Weakening (FW) Ratio

35

1

32/58

1

51

Mode 1 Maximum Armature % On
Time

97

50/115

52

Mode 2 Controlled Acceleration - 36V

40

1.05 sec

30/255

1.0 to 6.3

Seconds

52

Mode 2 Controlled Acceleration - 48V

42

1.05 sec

30/255

1.0 to 6.3

Seconds

53

Mode 2 Field Weakening (FW) Start

130

1

118/145

1

54

Mode 2 Field Weakening (FW) Ratio

35

1

32/58

1

55

Mode 2 Maximum Armature % On
Time

78

50/115

56

Mode 3 Controlled Acceleration

82

2.05 sec

30/255

1.0 to 6.3

Seconds

57

Mode 3 Field Weakening (FW) Start

130

1

118/145

1

58

Mode 3 Field Weakening (FW) Ratio

35

1

32/58

1

59

Mode 3 Maximum Armature % On
Time

51

50/115

60

Mode 4 Controlled Acceleration - 36V

40

1.05 sec

30/255

1.0 to 6.3

Seconds

60

Mode 4 Controlled Acceleration - 48V

42

1.05 sec

30/255

1.0 to 6.3

Seconds

61

Mode 4 Field Weakening (FW) Start
- 36V

140

1

128/155

1

1

This function is not normally adjusted. Register values that are within the minimum/maximum parameter

values will not change lift truck performance.

2

Adjusting this register value to the wrong number can cause battery damage.

3

Adjusting this register value to the wrong number can cause a status code of 15 or 16 and the lift truck

will not operate.

4

This register value sets electrical limits to protect the motor if a stall occurs. NEVER set a register value

to a number above the maximum value or there can be motor damage if a stall does occur.

5

A register value setting outside the parameter values can cause the traction system to operate differently

than normal or cause damage to the motor controller or motor. Personal injury can also occur.

57

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Motor Controller Checks and Adjustments

2200 SRM 739

Table 16. SR (SEM) Register Parameters for Traction Motor Controller - N30XMH

2

(36 to 48V) (11-Inch Motor) (Continued)

U.S. Lift Truck Models

Default

Permitted Range

Fcn.

No.

Description

Factory

Register

Value

Factory

Amount

Parameter

Values

(Min/Max)

Amount

(Min/Max)

61

Mode 4 Field Weakening (FW) Start
- 48V

130

1

118/145

1

62

Mode 4 Field Weakening (FW) Ratio
- 36V

25

1

22/48

1

62

Mode 4 Field Weakening (FW) Ratio
- 48V

35

1

32/88

1

63

Mode 4 Maximum Armature % On
Time

51

50/115

64-128 NOT USED

1

This function is not normally adjusted. Register values that are within the minimum/maximum parameter

values will not change lift truck performance.

2

Adjusting this register value to the wrong number can cause battery damage.

3

Adjusting this register value to the wrong number can cause a status code of 15 or 16 and the lift truck

will not operate.

4

This register value sets electrical limits to protect the motor if a stall occurs. NEVER set a register value

to a number above the maximum value or there can be motor damage if a stall does occur.

5

A register value setting outside the parameter values can cause the traction system to operate differently

than normal or cause damage to the motor controller or motor. Personal injury can also occur.

58

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2200 SRM 739

Motor Controller Checks and Adjustments

Table 17. SP Register Parameters for Pump Motor Controller - N30XMH

2

(36 to 48V)

U.S. Lift Truck Models

Default

Permitted Range

Fcn.

No.

Description

Factory

Register

Value

Factory

Amount

Parameter

Values

(Min/Max)

Amount

(Min/Max)

1

Stored Status Code

0

0/255

2

Internal Resistance Comp. Start

10

10

3

Controlled Acceleration

50

25/150

4

Current Limit (C/L)

255

255

5-6

NOT USED

7

Controlled Acceleration
Compensation

15

15

8-10

NOT USED

11

Speed Limit 1 (Tilt & Aux-1)

35

30/70

12

Speed Limit 2 (Slow Lift)

55

30/70

13

Speed Limit 3 (Fast lift)

255

30/255

14

Speed Limit 4 (NOT USED)

255

30/255

15

NOT USED

——

16

Internal Resistance Compensation

10

10

17

Card Type Selection

65

1

63/71

1

18-47

NOT USED

——

48

Mode 1 Controlled Acceleration

120

10.1 sec

25/150

2.1 to 12.6

Seconds

49

Mode 1 Speed Limit 2

35

30/70

Must be

LESS than

register

value of

Function 53

50

Mode 1 Speed Limit 3

84

30/255

Must be

same or

MORE than

register

value of

Function 54

51

NOT USED

1

A register value setting outside the parameter values can cause the hydraulic system to operate differently

than normal or cause damage to the motor controller or motor. Personal injury can also occur.

59

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Motor Controller Checks and Adjustments

2200 SRM 739

Table 17. SP Register Parameters for Pump Motor Controller - N30XMH

2

(36 to 48V) (Continued)

U.S. Lift Truck Models

Default

Permitted Range

Fcn.

No.

Description

Factory

Register

Value

Factory

Amount

Parameter

Values

(Min/Max)

Amount

(Min/Max)

52

Mode 2 Controlled Acceleration

80

25/150

Must be

LESS than

register

value of

Function 48

and MORE

than register

value of

Function 56

53

Mode 2 Speed Limit 2

48

30/70

Must be

LESS than

register

value of

Function 57

and MORE

than register

value of

Function 49

54

Mode 2 Speed Limit 3

96

30/255

Must be

LESS than

register

value of

Function 50

and MORE

than register

value of

Function 58

55

NOT USED

56

Mode 3 Controlled Acceleration

50

25/150

Must be

LESS than

register

value of

Function 52

and MORE

than register

value of

Function 60

1

A register value setting outside the parameter values can cause the hydraulic system to operate differently

than normal or cause damage to the motor controller or motor. Personal injury can also occur.

60

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2200 SRM 739

Motor Controller Checks and Adjustments

Table 17. SP Register Parameters for Pump Motor Controller - N30XMH

2

(36 to 48V) (Continued)

U.S. Lift Truck Models

Default

Permitted Range

Fcn.

No.

Description

Factory

Register

Value

Factory

Amount

Parameter

Values

(Min/Max)

Amount

(Min/Max)

57

Mode 3 Speed Limit 2

61

30/70

Must be

LESS than

register

value of

Function 61

and MORE

than register

value of

Function 53

58

Mode 3 Speed Limit 3

255

30/255

Function

disabled if

set to 0 (zero)

59

NOT USED

60

Mode 4 Controlled Acceleration

25

25/150

Must be

LESS than

register

value of

Function

56 and

MORE than

a register
value of 8

61

Mode 4 Speed Limit 2

70

30/70

Must be

LESS than

register

value of

Function 70

and MORE

than register

value of

Function 57

62

Mode 4 Speed Limit 3

255

30/255

Function

disabled if

set to 0 (zero)

1

A register value setting outside the parameter values can cause the hydraulic system to operate differently

than normal or cause damage to the motor controller or motor. Personal injury can also occur.

61

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NOTES

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62

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TECHNICAL PUBLICATIONS

2200 SRM 739

4/05 (8/03)(9/99)(3/99) Printed in United Kingdom


Document Outline


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