CAPACITIES AND

SPECIFICATIONS

RS45-27CH, RS45-30CH, RS45-27IH, RS46-33CH,

RS46-30IH, RS46-36CH, RS46-33IH First Used

on 1529, 1533 and Up [A222]

PART NO. 1495208

8000 SRM 949

SAFETY PRECAUTIONS

MAINTENANCE AND REPAIR

• When lifting parts or assemblies, make sure all slings, chains, or cables are correctly

fastened, and that the load being lifted is balanced. Make sure the crane, cables, and
chains have the capacity to support the weight of the load.

• Do not lift heavy parts by hand, use a lifting mechanism.

• Wear safety glasses.

• DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair

on electric lift trucks. Disconnect the battery ground cable on internal combustion lift
trucks.

• Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT

THE LIFT TRUCK ON BLOCKS in the Operating Manual or the Periodic Mainte-
nance section.

• Keep the unit clean and the working area clean and orderly.

• Use the correct tools for the job.

• Keep the tools clean and in good condition.

• Always use HYSTER APPROVED parts when making repairs. Replacement parts

must meet or exceed the specifications of the original equipment manufacturer.

• Make sure all nuts, bolts, snap rings, and other fastening devices are removed before

using force to remove parts.

• Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs,

or if the unit needs repairs.

• Be sure to follow the WARNING and CAUTION notes in the instructions.

• Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel

are flammable. Be sure to follow the necessary safety precautions when handling these
fuels and when working on these fuel systems.

• Batteries generate flammable gas when they are being charged. Keep fire and sparks

away from the area. Make sure the area is well ventilated.

NOTE: The following symbols and words indicate safety information in this
manual:

WARNING

Indicates a condition that can cause immediate death or injury!

CAUTION

Indicates a condition that can cause property damage!

Capacities and Specifications

Table of Contents

TABLE OF CONTENTS

Counterweight Weights .....................................................................................................................................

1

Container Attachment Weights.........................................................................................................................

1

Vehicle Weights ..................................................................................................................................................

2

Capacities ...........................................................................................................................................................

2

Electrical System ...............................................................................................................................................

2

Engine Specifications.........................................................................................................................................

3

Tire Sizes ............................................................................................................................................................

3

Hydraulic System Specifications.......................................................................................................................

4

Torque Specifications .........................................................................................................................................

5

Control Valves ................................................................................................................................................

5

Electrical System ...........................................................................................................................................

5

Counterweight (Cast) ....................................................................................................................................

5

Counterweight (Fabricated) ..........................................................................................................................

5

Counterweight (Slab).....................................................................................................................................

5

Drive Axle ......................................................................................................................................................

5

Drive Axle Rod ...............................................................................................................................................

5

Drive Shaft .....................................................................................................................................................

5

Service Brakes ...............................................................................................................................................

6

Wheel Bearing Adjusting Nut.......................................................................................................................

6

Differential.....................................................................................................................................................

6

Transmission..................................................................................................................................................

6

Torque Converter ...........................................................................................................................................

6

Steering ..........................................................................................................................................................

6

Wheel Nuts.....................................................................................................................................................

6

20- to 40-ft Attachment .................................................................................................................................

6

Container Spreader Without Powered Pile Slope Lifting Capacities..............................................................

7

Container Spreader With Powered Pile Slope Lifting Capacities ...................................................................

11

Intermodal Spreader Lifting Capacities ...........................................................................................................

14

This section is for the following models:

RS45-27CH, RS45-30CH, RS45-27IH, RS46-33CH, RS46-30IH, RS46-36CH,

RS46-33IH First Used on 1529, 1533 and Up [A222]

©2005 HYSTER COMPANY

i

"THE

QUALITY

KEEPERS"

HYSTER

APPROVED

PARTS

8000 SRM 949

Container Attachment Weights

Counterweight Weights

Table 1. Fabricated

Unit

Main Counterweight

Slab Counterweight

RS45-27CH

14,400 to 14,382 kg

(31,747 to 31,707 lb)

N/A

RS45-30CH, RS45-27IH,

RS46-33CH, RS46-30IH

17,300 to 17,819 kg

(38,140 to 39,284 lb)

N/A

RS46-36CH, RS46-33IH

19,300 to 19,879 kg

(42,549 to 43,826 lb)

1400 to 1420 kg

(3086 to 3131 lb)

Table 2.

Cast

Unit

Main Counterweight

Rear Counterweight

RS45-27CH, RS45-30CH,

RS45-27IH

12,870 to 13,130 kg

(28,374 to 28,947 lb)

N/A

RS46-33CH, RS46-30IH

12,870 to 13,130 kg

(28,374 to 28,947 lb)

3317 to 3383 kg

(7313 to 7458 lb)

RS46-36CH, RS46-33IH

12,870 to 13,130 kg

(28,374 to 28,947 lb)

6138 to 6262 kg

(13,532 to 13,805 lb)

Container Attachment Weights

Table 3. Attachment With 1 Dampening Cylinder

Attachment

Without Power Pile Slope

With Power Pile Slope

Extendable

9900 kg (21,826 lb)

10,700 kg (23,590 lb)

Intermodal

N/A

13,800 kg (30,424 lb)

Table 4. Attachment With 2 Dampening Cylinders

Attachment

Without Power Pile Slope

With Power Pile Slope

Extendable

9200 kg (20,283 lb)

10,000 kg (22,046 lb)

Intermodal

N/A

13,100 kg (28,881 lb)

1

Electrical System

8000 SRM 949

Vehicle Weights

Unit

Without Power Pile Slope*

With Power Pile Slope*

RS45-27CH

67,274 kg (148,314 lb)

68,644 kg (151,334 lb)

RS45-30CH

70,176 kg (154,712 lb)

71,517 kg (157,668 lb)

RS46-33CH

75,173 kg (165,728 lb)

76,516 kg (168,689 lb)

RS46-36CH

78,053 kg (172,077 lb)

79,493 kg (175,252 lb)

RS45-27IH

N/A

75,034 kg (165,422 lb)

RS46-30IH

N/A

79,637 kg (175,570 lb)

RS46-33IH

N/A

82,597 kg (182,095 lb)

*Total vehicle weight, no load.

Capacities

Item

Quantity

Engine Oil

37 liter (39 qt)

Cooling System

40 liter (42 qt)

Hydraulic Tank

850 liter (224 gal)

Transmission

45 liter (46 qt)

Drive Axle and Differential

65 liter (69 qt)

Fuel Tank

500 liter (106 gal)

Electrical System

24 Volt, Negative Ground

Alternator Output

70 Amps

2

8000 SRM 949

Tire Sizes

Engine Specifications

Specification

Item

Tier 1

Tier 2

Type

Cummins M11

Cummins QSM11

Number of Cylinders

6

6

Firing Order

1-5-3-6-2-4

1-5-3-6-2-4

Bore

125 mm (4.92 in.)

125 mm (4.92 in.)

Stroke

147 mm (5.787 in.)

147 mm (5.787 in.)

Displacement

10.8 liter (661 in.

3

)

10.8 liter (661 in.

3

)

Oil Pressure (minimum at
idle)

70 kPa (10.15 psi)

70 kPa (10.15 psi)

Governed Speed

2286 rpm

2100 rpm

Idle Speed

775-825 rpm

750-800 rpm

Stall Speed

1950-2050 rpm

1900-2000 rpm

Valve Clearance (Cold)

Intake

0.36 mm (0.014 in.)

0.36 mm (0.014 in.)

Exhaust

0.68 mm (0.026 in.)

0.68 mm (0.026 in.)

Weight

940 kg (2072 lb)

940 kg (2072 lb)

Tire Sizes

Model

Drive

Steer

RS45-27CH

18.00 × 25 - 36 ply

18.00 × 25 - 36 ply

RS45-30CH

18.00 × 25 - 40 ply

18.00 × 25 - 40 ply

RS46-33CH

18.00 × 33 - 36 ply

18.00 × 33 - 36 ply

RS46-36CH

18.00 × 33 - 36 ply

18.00 × 33 - 36 ply

RS45-27IH

18.00 × 25 - 40 ply

18.00 × 25 - 40 ply

RS46-30IH

18.00 × 33 - 36 ply

18.00 × 33 - 36 ply

RS46-33IH

18.00 × 33 - 36 ply

18.00 × 33 - 36 ply

3

Hydraulic System Specifications

8000 SRM 949

Hydraulic System Specifications

Item

Specification

Hydraulic Pumps Output @ 2100 rpm (Governed speed-no load)

Main Valve 1 [92 ml (5.6 in.

3

) per revolution]

193.2 liter/min (51 gal/min)

Main Valve 2 [92 ml (5.6 in.

3

) per revolution]

193.2 liter/min (51 gal/min)

Brake Pump [50 ml (3.0 in.

3

) per revolution]

105 liter/min (27.73 gal/min)

Attachment Pump [58.7 ml (3.58 in.

3

) per revolution]

123.27 liter/min (32.56 gal/min)

Relief Valve (approximate operating pressure)

Main Valve 3

32 MPa (4641 psi)

Main Valve 4

32 MPa (4641 psi)

Charge Valve

15.86 to 18.96 MPa (2300 to 2750 psi)

Pilot Circuit

5.0 MPa (725 psi)

Boom Derricking

30.0 MPa (4351 psi)

Boom Telescoping Out

30.0 MPa (4351 psi)

Boom Telescoping In

30.0 MPa (4351 psi)

Container Attachment

16.0 MPa (2321 psi)

Parking Brake Circuit

17.0 MPa (2366 psi)

Steering Circuit

17.2 MPa (2495 psi)

Power Pile Slope Circuit

23.5 MPa (3408 psi)

Dampening Circuit

10 MPa (1450 psi)

Thermostatic Bypass Pressure

345 kPa (50 psi)

Twist Lock Circuit

8.3 MPa (1204 psi)

Sideshift Circuit

12.4 MPa (1798 psi)

Extend/Retract Circuit

8.6 MPa (1247 psi)

Check Port Pressures

M1 - Boom Out

28 MPa (4061 psi)

M2 - Pilot Pressure

5.0 MPa (725 psi)

M3 - Charge Valve

15.86 MPa (2300 psi)

M4 - Park Brake

16.0 MPa (2321 psi)

M5 - Steering Circuit

18.5 MPa (2683 psi)

M6 - Boom Up

28 MPa (4061 psi)

M7 - Boom Down

28 MPa (4061 psi)

M8 - Spreader Pressure

16.5 MPa (2393 psi)

M9 - Boom In

28 MPa (4061 psi)

M10 - Sliding Cab

2 MPa (290 psi)

4

8000 SRM 949

Torque Specifications

Item

Specification

Hydraulic Oil Filters

Bypass Pressure

69 to103 kPa (10 to 14.94 psi)

Transmission Sump Oil Filter

Bypass Pressure

172 kPa (10 to 24.94 psi)

Brake System Oil Filter

Bypass Pressure

15 kPa (2.18 psi)

Torque Specifications

CONTROL VALVES

Main Control Valves (Section Fastening Bolts)

80 N•m (59 lbf ft)

Accumulator Charge Valve Adjustment Screw

24 to 30 N•m (18 to 22 lbf ft)

Accumulator Charge Valve Adjustment Nut

54 to 61 N•m (40 to 45 lbf ft)

Accumulator Charge Valve Plug

34 to 47 N•m (25 to 35 lbf ft)

Hydraulic Pumps Capscrews

90 N•m (66 lbf ft)

ELECTRICAL SYSTEM

Alternator Shaft Nut

95 to 108 N•m (70 to 80 lbf ft)

Alternator Mount Bolt

81 to 95 N•m (60 to 70 lbf ft)

Alternator Battery (B+) Terminal

9 to 13.6 N•m (80 to 120 lbf in)

Alternator Indicator (I) Terminal

1.7 to 2.8 N•m (15 to 25 lbf in)

Alternator Ground (B-) Terminal

5.6 to 6.8 N•m (50 to 60 lbf in)

COUNTERWEIGHT (CAST)

Main Counterweight Top Tie Rod Weldments

700 N•m (516 lbf ft)

Main Counterweight Rear Tie Rod Weldments

1500 N•m (1106 lbf ft)

Rear Counterweight Tie Rod Weldments

1500 N•m (1106 lbf ft)

COUNTERWEIGHT (FABRICATED)

Main Counterweight Top Tie Rod Weldments

1500 N•m (1106 lbf ft)

Main Counterweight Rear Tie Rod Weldments

1500 N•m (1106 lbf ft)

COUNTERWEIGHT (SLAB)

Main Counterweight Mounting Capscrews

600 N•m (443 lbf ft)

DRIVE AXLE

Mounting Bolts

1150 to 1250 N•m (848 to 922 lbf ft)

DRIVE AXLE ROD

Contra Nuts

5 to 25 N•m (4 to 18 lbf ft)

Lock Nuts

5 to 25 N•m (4 to 18 lbf ft)

DRIVE SHAFT

Universal Joint Capscrew

117 to 127 N•m (86 to 94 lbf ft)

Universal Joint Hex Bolt

130 to 140 N•m (96 to 103 lbf ft)

5

Torque Specifications

8000 SRM 949

SERVICE BRAKES

Hydraulic Bleeder Screw

20 to 27 N•m (15 to 20 lbf ft)

Minimum Torque For Coolant Fill Level
Plug (Sump Cooling Only)

47 N•m (35 lbf ft)

Coolant Input Port Plug

81 to 102 N•m (60 to 75 lbf ft)

Coolant Output Port Plug

81 to 102 N•m (60 to 75 lbf ft)

WHEEL BEARING ADJUSTING NUT

PRC-5324 to 7314 (Initial Value)

813 N•m (600 lbf ft)

PRC-5324 to 7314 (Final Value)

678 N•m (500 lbf ft)

PRC-7534 (Initial Value)

949 N•m (700 lbf ft)

PRC-7534 (Final Value)

746 N•m (550 lbf ft)

DIFFERENTIAL

See the section Differential 1400 SRM 46

TRANSMISSION

See the section Four-Speed Powershift Trans-
mission, Repair (HR 36000) 1300 SRM 635

TORQUE CONVERTER

See the section Four-Speed Powershift Trans-
mission, Repair (HR 36000) 1300 SRM 635

STEERING

Steering Wheel Nut

35 to 45 N•m (26 to 33 lbf ft)

Steering Control Unit Block

40 N•m (30 lbf ft)

Steering Column

47 N•m (35 lbf ft)

Steering Cylinder Mounting Bolts

1200 to 1400 N•m (885 to 1033 lbf ft)

Tie Rod Nuts

320 N•m (236 lbf ft)

Spindle bearing cup for lower pivot
bearings (Initial Value) (adjust to zero
clearance for final value)

47 N•m (35 lbf ft)

Inner spindle wheel nut (Initial Value) (Adjust
to finger tight for final value)

203 N•m (150 lbf ft)

Outer Spindle Wheel Nut

135 to 271 N•m (100 to 200 lbf ft)

WHEEL NUTS

Drive Wheels

405 to 440 N•m (299 to 325 lbf ft)

Steer Wheels

128 to 147 N•m (94 to 108 lbf ft)

20- TO 40-FT ATTACHMENT

Hose Clamps

28 N•m (21 lbf ft)

6

8000 SRM 949

Container Spreader Without Powered Pile Slope Lifting Capacities

Container Spreader Without Powered Pile Slope Lifting Capacities

7

Container Spreader Without Powered Pile Slope Lifting Capacities

8000 SRM 949

8

8000 SRM 949

Container Spreader Without Powered Pile Slope Lifting Capacities

9

Container Spreader Without Powered Pile Slope Lifting Capacities

8000 SRM 949

10

8000 SRM 949

Container Spreader With Powered Pile Slope Lifting Capacities

Container Spreader With Powered Pile Slope Lifting Capacities

11

Container Spreader With Powered Pile Slope Lifting Capacities

8000 SRM 949

12

8000 SRM 949

Container Spreader With Powered Pile Slope Lifting Capacities

13

Intermodal Spreader Lifting Capacities

8000 SRM 949

Intermodal Spreader Lifting Capacities

14

8000 SRM 949

Intermodal Spreader Lifting Capacities

15

Intermodal Spreader Lifting Capacities

8000 SRM 949

16

TECHNICAL PUBLICATIONS

8000 SRM 949

3/05 (12/00) Printed in United Kingdom