1524437 8000SRM1035 (09 2003) UK EN

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DIAGRAMS

TIER 2

H20.00-32.00F (H440-700F/FS) [E008]

PART NO. 1524437

8000 SRM 1035

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SAFETY PRECAUTIONS

MAINTENANCE AND REPAIR

When lifting parts or assemblies, make sure all slings, chains, or cables are correctly

fastened, and that the load being lifted is balanced. Make sure the crane, cables, and
chains have the capacity to support the weight of the load.

Do not lift heavy parts by hand, use a lifting mechanism.

Wear safety glasses.

DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair

on electric lift trucks.

Disconnect the battery ground cable on internal combustion lift trucks.

Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT

THE LIFT TRUCK ON BLOCKS in the Operating Manual or the Periodic Mainte-
nance
section.

Keep the unit clean and the working area clean and orderly.

Use the correct tools for the job.

Keep the tools clean and in good condition.

Always use HYSTER APPROVED parts when making repairs. Replacement parts

must meet or exceed the specifications of the original equipment manufacturer.

Make sure all nuts, bolts, snap rings, and other fastening devices are removed before

using force to remove parts.

Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs,

or if the unit needs repairs.

Be sure to follow the WARNING and CAUTION notes in the instructions.

Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel

are flammable. Be sure to follow the necessary safety precautions when handling these
fuels and when working on these fuel systems.

Batteries generate flammable gas when they are being charged. Keep fire and sparks

away from the area. Make sure the area is well ventilated.

NOTE:

The following symbols and words indicate safety information in this

manual:

WARNING

Indicates a condition that can cause immediate death or injury!

CAUTION

Indicates a condition that can cause property damage!

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Diagrams

Table of Contents

TABLE OF CONTENTS

Diagrams, Schematics, or Arrangements .........................................................................................................

1

Figure 1. Wiring Diagram ........................................................................................................................

2

Figure 2. Hydraulic Schematic.................................................................................................................

10

Figure 3. Hydraulic Schematic for Transmission (Neutral) ...................................................................

13

This section is for the following models:

H20.00-32.00F (H440-700F/FS) [E008]

©2003 HYSTER COMPANY

i

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"THE

QUALITY

KEEPERS"

HYSTER

APPROVED

PARTS

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8000 SRM 1035

Diagrams, Schematics, or Arrangements

NOTES

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1

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Diagrams, Schematics, or Arrangements

8000 SRM 1035

2

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8000 SRM 1035

Diagrams, Schematics, or Arrangements

Figure 1. Wiring Diagram (Sheet 1 of 4)

3

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Diagrams, Schematics, or Arrangements

8000 SRM 1035

4

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8000 SRM 1035

Diagrams, Schematics, or Arrangements

Figure 1. Wiring Diagram (Sheet 2 of 4)

5

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Diagrams, Schematics, or Arrangements

8000 SRM 1035

6

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8000 SRM 1035

Diagrams, Schematics, or Arrangements

Figure 1. Wiring Diagram (Sheet 3 of 4)

7

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Diagrams, Schematics, or Arrangements

8000 SRM 1035

8

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8000 SRM 1035

Diagrams, Schematics, or Arrangements

Figure 1. Wiring Diagram (Sheet 4 of 4)

9

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Diagrams, Schematics, or Arrangements

8000 SRM 1035

10

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8000 SRM 1035

Diagrams, Schematics, or Arrangements

Figure 2. Hydraulic Schematic (Sheet 1 of 2)

11

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Diagrams, Schematics, or Arrangements

8000 SRM 1035

Figure 2. Hydraulic Schematic (Sheet 2 of 2)

12

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8000 SRM 1035

Diagrams, Schematics, or Arrangements

Solenoid

Range

1

2

F

R

Clutch

F3

Fwd

F2

Fwd, 2nd

F1

Fwd, 1st

N

R1

Rev, 1st

R2

Rev, 2nd

R3

Rev

1.

SUMP

2.

SUCTION SCREEN

3.

OIL PUMP

4.

FILTER

5.

PRESSURE REGULATOR
VALVE

6.

TORQUE CONVERTER
RELIEF VALVE

7.

TORQUE CONVERTER

8.

OIL COOLER

9.

LUBRICATION CIRCUIT

10. INCHING VALVE
11. FIRST SPEED SOLENOID
12. SECOND SPEED SOLENOID
13. REVERSE SOLENOID
14. FORWARD SOLENOID
15. FORWARD SPOOL
16. FORWARD CLUTCH

17. REVERSE SPOOL
18. REVERSE CLUTCH
19. SECOND SPEED SPOOL
20. THIRD SPEED CLUTCH
21. FIRST SPEED SPOOL
22. SECOND SPEED CLUTCH
23. FIRST SPEED CLUTCH
24. ACCUMULATOR
25. REGULATOR SPOOL

Figure 3. Hydraulic Schematic for Transmission (Neutral)

13

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NOTES

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14

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TECHNICAL PUBLICATIONS

8000 SRM 1035

9/03 (7/02) Printed in United Kingdom


Document Outline


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