Repair manual
IN - 0504
dated 08.06.2004
of the PC washing machines
Repair manual
IN - 0504
dated 08.06.2004
of the PC washing machines
Repair manual of the washing machine
1 /67
CONTENTS
1
Apron ______________________________________________________________________ 6
2
Control panel with the harness _________________________________________________ 20
3
Multi-V belt_________________________________________________________________ 20
4
Belt pulley __________________________________________________________________ 23
5
HEATING ELEMENT WITH THERMOSTAT____________________________________ 24
5.1
Replacement of the heating element with thermostat ________________________________ 24
6
REPLACEMENT OF THE COMMUTATOR MOTOR _____________________________ 24
7
REPLACEMENT OF THE PUMP WITH A FILTER ______________________________ 27
8
REPLACEMENT OF THE FLOAT DETECTOR __________________________________ 27
9
REPLACEMENT OF THE DOOR LOCK ________________________________________ 27
10
DETERGENT SUB-ASSEMBLY _____________________________________________ 28
10.1
Replacement of the detergent sub-assembly _______________________________________ 28
10.2
Replacement of the dispenser ___________________________________________________ 30
10.3
Replacement of the detergent drawer ____________________________________________ 30
10.4
Replacement of the siphon _____________________________________________________ 31
10.5
Replacement of the partition ___________________________________________________ 31
10.6
Replacement of the cover ______________________________________________________ 32
10.7
Replacement of the distributor __________________________________________________ 32
11
EMI filter ________________________________________________________________ 33
12
Two-way valve_____________________________________________________________ 34
13
Complete window for the washing machine _____________________________________ 36
13.1
Replacement of the complete window for the washing machine _______________________ 36
13.2
Replacement of the transparent element of the window______________________________ 37
13.3
Replacement of the outer ring __________________________________________________ 39
13.4
Replacement of the inner ring __________________________________________________ 40
13.5
Replacement of the window hinge _______________________________________________ 41
13.6
Replacement of the window handle ______________________________________________ 41
13.7
Replacement of the lever _______________________________________________________ 42
13.8
Replacement of the rotational system ____________________________________________ 42
13.9
Replacement of the hook _______________________________________________________ 42
13.10
Replacement of the window spring ____________________________________________ 42
14
Direction-shift valve ________________________________________________________ 43
15
HOSES AND CLAMPING RINGS ASSEMBLY _________________________________ 43
15.1
Replacement of the supplying hose from aqua stop _________________________________ 43
15.2
Replacement of the hose between the tank and the detergent dispenser _________________ 44
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15.3
Replacement of the hose between the additional container and the direction-shift valve ___ 44
15.4
Replacement of the hose between the filter and the direction-shift valve ________________ 45
15.5
Replacement of the hose between the self-cleaning pump and the detergent dispenser_____ 45
15.6
Replacement of the hose between the additional container and the tank (venting hose) ____ 45
15.7
Replacement of the hose between the vent (at the detergent dispenser) and the additional
container __________________________________________________________________________ 45
15.8
Replacement of the hose between the two-way solenoid valve and the detergent dispenser _ 46
15.9
Replacement of the hose between the detergent dispenser and the tank apron ___________ 46
15.10
Replacement of the pressure control hose _______________________________________ 47
15.11
Replacement of the hose (C, B) between the one-way solenoid valve and the detergent
dispenser _________________________________________________________________________ 47
15.12
Replacement of the hose between the direction-shift valve II and the tank apron_______ 47
15.13
Replacement of the hose between the filter and the direction-shift valve II ____________ 48
15.14
Replacement of the hose between the tank and the filter ___________________________ 48
15.15
Replacement of the hose between the direction-shift valve II and the tee______________ 48
15.16
Replacement of the hose between the detergent dispenser and the tee ________________ 48
15.17
Replacement of the hose between the tee and the tank apron _______________________ 49
15.18
Replacement of the pressure control tank with a hose _____________________________ 49
15.19
Replacement of the filter drain hose ___________________________________________ 50
15.20
Replacement of the drain hose A, B ____________________________________________ 50
16
SHOCK ABSORBER AND SHOCK ABSORBER RUBBER _______________________ 50
16.1
Replacement of the shock absorber ______________________________________________ 51
16.2
Replacement of the shock absorber rubber________________________________________ 51
17
DRUM SUB-ASSEMBLY ___________________________________________________ 52
17.1
Replacement of the drum sub-assembly __________________________________________ 52
17.2
Replacement of the cross assembly ______________________________________________ 56
17.3
Replacement of the spraying insert ______________________________________________ 56
18
TANK SUB-ASSEMBLY ____________________________________________________ 57
18.1
Replacement of the tank _______________________________________________________ 57
18.2
Replacement of the fixing rubber________________________________________________ 57
18.3
Replacement of the heating element support_______________________________________ 59
19
TANK FRONT PANEL _____________________________________________________ 59
19.1
Replacement of the tank front panel _____________________________________________ 59
20
COUNTERWEIGHTS ______________________________________________________ 60
20.1
Replacement of the upper counterweight _________________________________________ 60
20.2
Replacement of the front counterweight __________________________________________ 61
20.3
Replacement of the bottom counterweight ________________________________________ 61
21
Connection cord ___________________________________________________________ 61
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22
Replacement of the drawer panel _____________________________________________ 63
23
Replacement of the panel hook _______________________________________________ 63
24
REPLACEMENT OF THE BASE ____________________________________________ 65
25
REPLACEMENT OF THE HOUSING ________________________________________ 66
NOTE:
After each repair, check whether the mechanical and/or electrical connections are
correct.
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List of servicing tools
Photograph 1
1 – Philips screwdriver
2 – flat screwdriver
3 – open-ended spanner 19
4 – open-ended spanner 8/10
5 – hose clamp pliers (no. 1472 by Beta) cutter
6 – cutter
7 – flat nose pliers
8 – long bent flat nose pliers
1
3
5
6
2
4
7
8
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Additional servicing hook
Photograph 2
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1 Apron
1) Remove the TOP (top housing)
To do that:
a) using a Philips screwdriver unscrew two tap screws fixing the TOP to the housing
Photograph 3
b) lift the back of the TOP with one hand, move the TOP with the other hand from the washing machine front
backward until the TOP is unfastened
Photograph 4
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c) using a Philips screwdriver unscrew two tap screws fixing the control panel
Photograph 7
d) remove the panel
Photograph 8
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d) from that position turn the control panel by 180
o
parallel to the washing machine side and using a servicing hook
hang the panel on the washing machine side (the long hook end goes through the hole of the drawer sub-
assembly, and the short end hangs on the upper edge of the washing machine side)
Photograph 9
Photograph 10
Servicing
hook
Servicing
hook
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3) Remove servicing panel
To do that:
a) using a Philips screwdriver unscrew two tap screws fixing the servicing panel to the sides of the washing
machine
Photograph 11
b) using a wedge, unfasten the servicing panel
NOTE:
To remove (unfasten) varnished components, use a plastic or wood
wedge.
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Photograph 12
4) Open the window of the washing machine
Photograph 13
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5) Using a flat screwdriver, remove the apron band (front) and take the apron from the front panel with a hand
Photograph 14
Photograph 15
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6) Remove the central panel
To do that:
a) using a Philips screwdriver unscrew four tap screws fixing the central panel to the sides of the washing machine
Photograph 16
b) remove the central panel with the window
Photograph 17
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c) disconnect wire harness of the door lock
Photograph 18
7) Using flat nose pliers, loosen spring clip of the hose (direction shift valve II – tank apron). Take the hose off the Jet-
System distributor
Photograph 19
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Photograph 20
8) Using flat nose pliers loosen the spring clip of the hose (pressure control tank – hose). Take the hose off the pressure
control. Take the hose off the apron.
Photograph 21
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Photograph 22
Photograph 23
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9) Removal of the apron
To remove the apron:
a) using a Philips screwdriver loosen the apron (tank) band
Photograph 24
b) using a flat screwdriver take the apron (tank) band off
Photograph 25
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c) take the apron off
Photograph 26
10) The assembly actions should be taken in the opposite order.
NOTE:
1. The apron should be placed back so that the
∆ mark on the apron is placed on the vertical
axis of the washing machine at the top and overlaps the same mark on the tank of the
washing machine, and the drain channel on the apron of its opposite side at the bottom.
2. When assembling, the tap screw of the band clip of the apron (tank) should be placed so that
the screw head is placed at the same level as the free bolt locating the counterbalance.
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Photograph 27
Photograph 28
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2
Control panel with the harness
1)
Remove the TOP assembly (see 1.1)
2)
Remove the control panel (see 1.2)
3)
Remove the servicing panel (see 1.3)
4)
Remove the central panel (see 1.6)
5) Disconnect harness wires from all elements powered with the harness (for connections with faston connectors use
long bent flat nose pliers)
6) Unfasten harness ducts (back, side and front)
7) Remove pressure control by turning it by 90
o
to the left and taking it out
8) Unfasten or cut with the cutter clamping rings of the harness
9) Replace the harness with another
10) The assembly actions should be taken in the opposite order.
3
Multi-V belt
1)
Remove the TOP assembly (see 1.1)
2) Using flat nose pliers, unfasten the spring fixing the washing assembly
NOTE:
Wires to powered elements should be connected according to a relevant diagram.
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Photograph 29
3) Remove the multi-V belt by taking it off the belt pulley and simultaneously turning the pulley
Photograph 30
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4) The assembly actions should be taken in the opposite order.
CORRECT
INCORRECT
NOTE:
When installing a multi-V belt, ensure that the belt is placed on the motor roller so that at least one
key-slot at the roller end is left.
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4 Belt
pulley
1)
Remove the TOP assembly (see 1.1)
2)
Using flat nose pliers, unfasten the spring fixing the washing assembly (see 3.2)
3)
Remove the multi-V belt (see 3.3)
4) Undo the nut fixing the belt pulley (wrench no. 19)
Photograph 31
5) Remove the belt pulley
Photograph 32
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5
HEATING ELEMENT WITH THERMOSTAT
5.1
Replacement of the heating element with thermostat
(1)
Remove the servicing panel (see 1.3)
(2)
Disconnect the wire harness from the heating element
(3)
Undo the nut fixing the heating element
Photograph 33
(4)
Move the heating element out of the guide (be careful with heating elements covered with limescale)
The assembly actions should be taken in the opposite order.
6
REPLACEMENT OF THE COMMUTATOR
MOTOR
(1)
Remove the TOP assembly (see 1.1)
(2)
Remove the servicing panel (see 1.3)
(3)
Remove the multi-V belt (see 3.3)
(4)
Unscrew two tap screws fixing the motor
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Photograph 34
(5)
Remove the motor
Photograph 35
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(6)
Disconnect the wire harness connected to the motor
Photograph 36
Photograph 37
(7
) Connect a new motor according to the electrical diagram
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The assembly actions should be taken in the opposite order.
7
REPLACEMENT OF THE PUMP WITH A
FILTER
(1)
Remove the servicing panel (see 1.3)
(2)
Remove the pump
(3)
Disconnect hoses connected to the pump (by loosening the clamping rings)
(4)
Disconnect the wire harness
(5)
Connect a new pump
The assembly actions should be taken in the opposite order.
8
REPLACEMENT OF THE FLOAT DETECTOR
(1)
Remove the servicing panel (see 1.3)
(2)
Disconnect the harness from the detector
(3)
Unfasten the detector
(4)
Replace the detector with another
The assembly actions should be taken in the opposite order.
9
REPLACEMENT OF THE DOOR LOCK
(1)
Remove the TOP assembly (see 1.1)
(2)
Open the door
(3)
Holding the door lock with a hand (from the inside) unscrew two fixing screws
(4)
Disconnect wires connected to the lock
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Photograph 38
(5)
Replace the damaged sub-assembly with another
The assembly actions should be taken in the opposite order.
10 DETERGENT SUB-ASSEMBLY
10.1 Replacement of the detergent sub-assembly
(1)
Remove the TOP assembly (see 1.1)
(2)
Move the drawer out
(3)
Unscrew a tap screw fixing the detergent assembly (from the control panel side)
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Photograph 39
(4)
Unfasten the detergent assembly
Photograph 40
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(
5)
Disconnect hoses connected to the detergent assembly
(6)
Remove the damaged assembly
The assembly actions should be taken in the opposite order.
10.2 Replacement of the dispenser
(1)
Remove the TOP housing by unscrewing two tap screws
(2)
Remove the drawer
(3)
Unscrew a tap screw fixing the detergent assembly (from the control panel side)
(4)
Unfasten the detergent assembly
(5)
Disconnect the hose connected to the dispenser
(6)
Unfasten the cover
The assembly actions should be taken in the opposite order.
10.3 Replacement of the detergent drawer
(1)
Move the drawer out
(2)
Unfasten the drawer handle
(3)
Unfasten the siphon
Photograph 41
(4)
Unfasten the partition
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Photograph 42
The assembly actions should be taken in the opposite order.
10.4 Replacement of the siphon
(1)
Move the drawer out
(2)
Unfasten the siphon
(3)
Unfasten the marking gauge
The assembly actions should be taken in the opposite order.
10.5 Replacement of the partition
(1)
Move the drawer out
(2)
Unfasten the partition
The assembly actions should be taken in the opposite order.
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10.6 Replacement of the cover
(1)
Remove the TOP assembly (see 1.1)
(2)
Move the drawer out
(3)
Unscrew the tap screw fixing the detergent assembly (from the control panel side)
(4)
Unfasten the detergent assembly
(5)
Disconnect hoses connected to the cover
(6)
Unfasten the cover
Photograph 43
The assembly actions should be taken in the opposite order.
10.7 Replacement of the distributor
(1)
Remove the TOP assembly (see 1.1)
(2)
Move the drawer out
(3)
Unscrew the tap screw fixing the detergent assembly (from the control panel side)
(4)
Unfasten the detergent assembly
(5)
Unfasten the cover
(6)
Unfasten the distributor
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Photograph 44
The assembly actions should be taken in the opposite order.
11
EMI filter
(1)
Cut the power off by removing the plug from the socket
(2)
Remove the TOP assembly (see 1.1)
(3)
Take the connection cord wires off the EMI filter
Photograph 45
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(4)
Unscrew two tap screws fixing the filter
Photograph 46
(5)
Move the filter out from the fixing holes
(6)
Replace the filter with another
The assembly actions should be taken in the opposite order.
12 Two-way
valve
(1)
Disconnect the connection cord and cut off water supply
(2)
Undo the water supply hose to the washing machine
(3)
Remove the TOP assembly (see 1.1)
(4)
Disconnect harness wires from the valve
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Photograph 47
(5)
Remove clamps from two hoses
Photograph 48
(6)
Take the hoses from the valve
(7)
Unscrew the tap screw fixing the valve
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Photograph 49
(8)
Replace the valve with another
The assembly actions should be taken in the opposite order.
13 Complete window for the washing machine
13.1 Replacement of the complete window for the washing machine
(1)
Open the complete window as much as possible
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Photograph 50
(2) Unscrew two fixing screws
(3) Replace the complete window with another
The assembly actions should be taken in the opposite order.
13.2 Replacement of the transparent element of the window
(1) Unscrew 10 assembly screws of the window
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Photograph 51
(2) Unfasten the inner ring sub-assembly from the transparent element
Photograph 52
(3) Replace the transparent element with another
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Photograph 53
The assembly actions should be taken in the opposite order.
13.3 Replacement of the outer ring
(1)
Unscrew 10 assembly screws of the window
(2)
Remove and put away the inner ring with the transparent element
(3)
Remove the hook assembly and the handle sub-assembly
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Photograph 54
(4) Replace the outer ring with another
The assembly actions should be taken in the opposite order.
13.4
Replacement of the inner ring
(1)
Unscrew 10 assembly screws of the window
(2)
Unfasten the inner ring sub-assembly from the transparent element
(3)
Remove the hinge pin and the window hinge
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Photograph 55
(4)
Replace the inner ring with another
The assembly actions should be taken in the opposite order.
13.5 Replacement of the window hinge
(1)
Unscrew 10 assembly screws of the window
(2)
Remove the hinge pin
(3)
Replace the hinge with another
The assembly actions should be taken in the opposite order.
13.6 Replacement of the window handle
(1)
Unscrew 10 assembly screws of the window
(2)
Remove and put away the inner ring with the transparent element
(3)
Remove the hook assembly and the hinge sub-assembly
(4)
Remove 2 bolts and the handle spring from the handle sub-assembly
Photograph 56
(5)
Replace the window hinge with another
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The assembly actions should be taken in the opposite order.
13.7 Replacement of the lever
(1) Unscrew 10 assembly screws of the window
(2)
Remove ad put away the inner ring with the transparent element
(3)
Remove the hook assembly
(4)
Remove the lever from the rotational system
(5)
Replace the lever with another
The assembly actions should be taken in the opposite order.
13.8 Replacement of the rotational system
(1)
Unscrew 10 assembly screws of the window
(2)
Remove and put away the inner ring with the transparent element
(3)
Remove the hook assembly
(4)
Remove the lever and the hook with the spring from the rotational system
(5)
Replace the rotational system with another
The assembly actions should be taken in the opposite order.
13.9 Replacement of the hook
(1)
Unscrew 10 assembly screws of the window
(2)
Remove and put away the inner ring with the transparent element
(3)
Remove the hook assembly
(4)
Remove the hook and the spring from the rotational system
(5)
Replace the hook with another
13.10 Replacement of the window spring
(1)
Unscrew 10 assembly screws of the window
(2)
Remove and put away the inner ring with the transparent element
(3)
Remove the hook assembly
(4)
Remove the hook and the spring from the rotational system
(5)
Replace the window spring with another
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14 Direction-shift valve
1)
Remove the servicing panel (see 1.3)
2) Disconnect electrical wires from the valve
3) Move out the valve from its seat
4) Disconnect three hoses from the valve
Photograph 57
5) Replace the valve with another
6) The assembly actions should be taken in the opposite order
The assembly actions should be taken in the opposite order.
15 HOSES AND CLAMPING RINGS ASSEMBLY
15.1 Replacement of the supplying hose from aqua stop
(1)
Undo the hose from the washing machine side
(2)
Undo the hose from the valve side
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The assembly actions should be taken in the opposite order.
15.2
Replacement of the hose between the tank and the
detergent dispenser
(1)
Remove the TOP assembly (see 1.1)
(2)
Move the drawer of the detergent dispenser out
(3)
Unscrew tap screws fixing the detergent dispenser
(4)
Remove the detergent dispenser
(5)
Loosen clamping rings of the hose
(6)
Take the hose out
Photograph 58
The assembly actions should be taken in the opposite order.
15.3 Replacement of the hose between the additional container and the
direction-shift valve
(1)
Remove the servicing panel (see 1.3)
(2)
Loosen clamping rings of the hose
(3)
Take the hose out
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The assembly actions should be taken in the opposite order.
15.4 Replacement of the hose between the filter and the direction-shift valve
(1)
Remove the servicing panel (see 1.3)
(2)
Loosen clamping rings of the hose
(3)
Take the hose out
The assembly actions should be taken in the opposite order.
15.5 Replacement of the hose between the self-cleaning pump and the
detergent dispenser
(1)
Remove the TOP assembly (see 1.1)
(2)
Remove the servicing panel (see 1.3)
(3)
Loosen clamping rings of the hose
(4)
Take the hose out
The assembly actions should be taken in the opposite order.
15.6 Replacement of the hose between the additional container and the tank
(venting hose)
(1)
Remove the TOP assembly (see 1.1)
(2)
Loosen clamping rings of the hose
(3)
Take the hose out
The assembly actions should be taken in the opposite order.
15.7 Replacement of the hose between the vent (at the detergent dispenser)
and the additional container
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(1)
Remove the TOP assembly (see 1.1)
(2)
Loosen clamping rings of the hose
(3)
Take the hose out
The assembly actions should be taken in the opposite order.
15.8 Replacement of the hose between the two-way solenoid valve and the
detergent dispenser
(1)
Remove the TOP assembly (see 1.1)
(2)
Loosen clamping rings of the hose
(3)
Move the hose down
Photograph 59
The assembly actions should be taken in the opposite order.
15.9 Replacement of the hose between the detergent dispenser and the tank
apron
(1)
Remove the TOP assembly (see 1.1)
(2)
Loosen clamping rings of the hose
(3)
Take the hose out
The assembly actions should be taken in the opposite order.
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15.10 Replacement of the pressure control hose
(1)
Remove the TOP assembly (see 1.1)
(2)
Loosen clamping rings of the hose
(3)
Take the hose out
The assembly actions should be taken in the opposite order.
15.11
Replacement of the hose (C, B) between the one-way solenoid valve
and the detergent dispenser
(1)
Remove the TOP assembly (see 1.1)
(2)
Loosen clamping rings of the hose
(3)
Take the hose out
The assembly actions should be taken in the opposite order.
15.12 Replacement of the hose between the direction-shift valve II and the
tank apron
(1)
Remove the TOP assembly (see 1.1)
(2)
Remove the servicing panel (see 1.3)
(3)
Loosen clamping rings of the hose
(4)
Take the hose out
Photograph 60
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The assembly actions should be taken in the opposite order.
15.13 Replacement of the hose between the filter and the direction-shift valve
II
(1)
Remove the servicing panel (see 1.3)
(2)
Loosen clamping rings of the hose
(3)
Take the hose out
The assembly actions should be taken in the opposite order.
15.14 Replacement of the hose between the tank and the filter
(1)
Remove the servicing panel (see 1.3)
(2)
Loosen clamping rings of the hose
(3)
Take the hose out
The assembly actions should be taken in the opposite order.
15.15 Replacement of the hose between the direction-shift valve II and the
tee
(5)
Remove the TOP assembly (see 1.1)
(1)
Remove the servicing panel (see 1.3)
(2)
Loosen clamping rings of the hose
(3)
Take the hose out
The assembly actions should be taken in the opposite order.
15.16 Replacement of the hose between the detergent dispenser and the tee
(1)
Remove the TOP assembly (see 1.1)
(2)
Loosen clamping rings of the hose
(3)
Take the hose out
The assembly actions should be taken in the opposite order.
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15.17
Replacement of the hose between the tee and the tank apron
(1)
Remove the TOP assembly (see 1.1)
(2)
Loosen clamping rings of the hose
(3)
Take the hose out
The assembly actions should be taken in the opposite order.
15.18 Replacement of the pressure control tank with a hose
(6)
Remove the TOP assembly (see 1.1)
(1)
Remove the servicing panel (see 1.3)
(2)
Take the pressure control hose out
Photograph 61
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Photograph 62
The assembly actions should be taken in the opposite order.
15.19 Replacement of the filter drain hose
(1)
Remove the servicing panel (see 1.3)
(2)
Loosen the clamping ring of the hose
(3)
Take the hose out
The assembly actions should be taken in the opposite order.
15.20 Replacement of the drain hose A, B
(1)
Take the hose out from the drain
(2)
Remove the servicing panel (see 1.3)
(3)
Take the hose out from the hole in the housing of the washing machine
(4)
Loosen the clamping ring of the hose
(5)
Take the hose out
The assembly actions should be taken in the opposite order.
16
SHOCK ABSORBER AND SHOCK ABSORBER
RUBBER
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16.1 Replacement of the shock absorber
Photograph 63
(1)
Remove the TOP assembly (see 1.1)
(2)
Remove the control panel (see 1.2)
(3)
Remove the servicing panel (see 1.3)
(4)
Remove the central panel (see 1.6)
(5)
Disconnect the connection cord from the junction and take it out from the housing
(6)
Disconnect the wire harness from the solenoid valve (junction)
(7)
Disconnect the wire harness from the pumps, the direction-shift valve, the heating element and the
motor
(8)
Unscrew tap screws fixing the upper strip
(9)
Loosen the clamping ring of the tank apron
(10)
Take the tank apron out from the central panel
(11)
Unfasten the wire harness from the catches in the housing
(12)
Unfasten the spring supporting the washing assembly
(13)
Unscrew tap screws fixing the housing to the base
(14)
Move the housing out
(15)
Disconnect all hoses connected to the tank
(16)
Lift the washing assembly so that the shock absorber pin pops out and support it
(17)
Take the shock absorber out from the rubber in the base (pin)
The assembly actions should be taken in the opposite order.
16.2 Replacement of the shock absorber rubber
Perform actions as in section 16.1 from (1) to (17)
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(18)
Take the shock absorber rubber out from the base
Photograph 64
The assembly actions should be taken in the opposite order.
17
DRUM SUB-ASSEMBLY
17.1 Replacement of the drum sub-assembly
(1)
Remove the TOP assembly (see 1.1)
(2)
Remove the control panel (see 1.2)
(3)
Remove the servicing panel (see 1.3)
(4)
Remove the central panel (see 1.6)
(4) Disconnect hoses connected to the tank
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Photograph 65
(5)
Undo the front counterweight
Photograph 66
(6)
Undo the tank front panel assembly
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Photograph 67
(7)
Unscrew two tap screws fixing the housing and move it backward
Photograph 68
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(8)
Remove the V-belt
Photograph 69
(9)
Undo the belt pulley (one nut)
Photograph 70
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(10)
Move the drum sub-assembly out
Photograph 71
The assembly actions should be taken in the opposite order.
17.2 Replacement of the cross assembly
Order of actions as in section 17.1
(11)
Undo the cross (3 or 6 screws depending on the model)
(12)
Take the cross out of the rod
The assembly actions should be taken in the opposite order.
17.3 Replacement of the spraying insert
Order of actions from (1) to (10) as in section 17.1
(11)
Unscrew the tap screw fixing the sprayer
(12)
Unfasten the sprayer
The assembly actions should be taken in the opposite order.
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18 TANK
SUB-ASSEMBLY
18.1 Replacement of the tank
Order of actions from (1) to (10) as in section 17.1
(11)
Disconnect wire harnesses from the pump, the direction-shift valve, the heating element and the motor
(12)
Remove the motor
(13)
Undo the counterweights
(14)
Remove the heating element
(15)
Lift the tank to unfasten it from the shock absorber pins
Photograph 72
(16)
Replace the old tank with a new one
The assembly actions should be taken in the opposite order.
18.2
Replacement of the fixing rubber
Order of actions from (1) to (15) as in section 18.1
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(16)
Lift the tank to unfasten it from the shock absorber pins
Photograph 73
(17)
Replace the fixing rubber with another
Photograph 74
The assembly actions should be taken in the opposite order.
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18.3 Replacement of the heating element support
(1)
Remove the TOP assembly (see 1.1)
(2)
Remove the control panel (see 1.2)
(3)
Remove the servicing panel (see 1.3)
(4)
Remove the central panel (see 1.6)
(5)
Disconnect the wire harness from the heating element
(6)
Disconnect the hoses connected to the tank front panel
(7)
Remove the front counterweight
(8)
Remove the tank front panel
(9)
Remove the heating element support by unscrewing two screws
Photograph 75
The assembly actions should be taken in the opposite order.
19
TANK FRONT PANEL
19.1 Replacement of the tank front panel
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(1)
Remove the TOP assembly (see 1.1)
(2)
Remove the control panel (see 1.2)
(3)
Remove the servicing panel (see 1.3)
(4)
Remove the central panel (see 1.6)
(5)
Disconnect the wire harness from the heating element
(6)
Unfasten the hose connected to the tank front panel
Photograph 76
(7) Remove the counterweight by unscrewing three tap screws
(8) Remove the heating element
(9) Remove the tank front panel by unscrewing 12 tap screws
(10) Replace the old tank front panel with another
The assembly actions should be taken in the opposite order.
20 COUNTERWEIGHTS
20.1 Replacement of the upper counterweight
(1)
Remove the TOP assembly (see 1.1)
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(2)
Remove the counterweight by unscrewing three screws fixing that counterweight
The assembly actions should be taken in the opposite order.
20.2 Replacement of the front counterweight
(1)
Remove the TOP assembly (see 1.1)
(2)
Remove the control panel (see 1.2)
(3)
Remove the servicing panel (see 1.3)
(4)
Remove the central panel (see 1.6)
(5)
Remove the front counterweight by unscrewing three fixing screws
The assembly actions should be taken in the opposite order.
20.3
Replacement of the bottom counterweight
(1)
Remove the servicing panel (see 1.3)
(2)
Disconnect the pump
(3)
Disconnect one hose from the pump
(4)
Remove the bottom counterweight by unscrewing three tap screws
The assembly actions should be taken in the opposite order.
21
Connection
cord
(1) Disconnect the connection cord from the mains
(2)
Remove the TOP assembly (see 1.1)
(3) Disconnect the wires from the EMI filter
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Photograph 77
Photograph 78
(4) Move the connection cord out from the fixing guide
(5) Replace the cord with another
Connection of the wires:
-N- blue wire
-L- brown wire
yellow-green wire
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The assembly actions should be taken in the opposite order.
22
Replacement of the drawer panel
(1)
Remove the TOP assembly
(2)
Take the detergent drawer sub-assembly out from the washing machine
(3)
Release the latch and simultaneously move the drawer panel out
Photograph 79
(4)
Replace the drawer panel with another
(5)
Assemble by moving the drawer panel in from the bottom up until the latch distinctly clicks
23 Replacement of the panel hook
(1)
Remove the TOP assembly
(2)
Remove the panel with the housing support
(3)
Remove the pressure control with a security
(4)
Remove the panel hook from the housing
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Photograph 80
Photograph 81
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Photograph 82
(5)
Remove the band clip from the panel hook
(6)
Replace the panel hook with another
The assembly actions should be taken in the opposite order.
24 REPLACEMENT OF THE BASE
(1)
Remove the TOP assembly (see 1.1)
(2)
Disconnect the connection cord from the junction and take it out from the housing
(3)
Disconnect the wire harness from the solenoid valve (junction)
(4)
Unscrew tap screws fixing the servicing panel
(5)
Move the servicing panel out
(6)
Disconnect the wire harness from the pumps, the direction-shift valve, the heating element and the
motor
(7)
Move the detergent dispenser drawer out
(8)
Unscrew tap screws fixing the detergent dispenser
(9)
Move the control panel out (by unfastening the hinge from the housing as shown in the Photograph)
(10)
Unscrew tap screws fixing the top strip
(11)
Loosen the clamping ring of the tank apron
(12)
Take the tank apron out from the central panel
(13)
Unscrew tap screws fixing the central panel
(14)
(Carefully) take the central panel out
(15)
Disconnect the wire harness from the door lock (junction)
(16)
Unfasten the wire harness from the catches in the housing
(17)
Unfasten the spring supporting the washing assembly
(18)
Unscrew tap screws fixing the housing to the base
(19)
Move the housing out as shown in the figure
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(20)
Disconnect all hoses connected to the tank
(21)
Place the washing assembly with the base horizontally
(22)
Remove shock absorbers with the rubber from the base
(23)
Replace the base with another
Photograph 83
The assembly actions should be taken in the opposite order.
25 REPLACEMENT OF THE HOUSING
(1)
Remove the TOP assembly (see 1.1)
(2)
Remove the control panel (see 1.2)
(3)
Remove the servicing panel (see 1.3)
(4)
Remove the central panel (see 1.6)
(5)
Disconnect the connection cord from the junction and take it out from the housing
(6)
Undo the connection junction from the housing
(7)
Disconnect the wire harness from the solenoid valve (junction)
(8)
Disconnect the solenoid valve
(9)
Disconnect the wire harness from the pumps, the direction-shift valve, the heating element and the motor
(10)
Unscrew tap screws fixing the top strip
(11)
Loosen the clamping ring of the tank apron
(12)
Take the tank apron out from the central panel
(13)
Unscrew tap screws fixing the central panel
(14)
(Carefully) take the central panel out
(15)
Disconnect the wire harness from the door lock (junction)
(16)
Unfasten the wire harness from the catches in the housing
(17)
Unfasten the spring supporting the washing assembly
(18)
Unscrew tap screws fixing the housing to the base
(19)
Move the housing out
The assembly actions should be taken in the opposite order.