SmartWire-Darwin

Refer to protection notice ISO 16016

07. Nov. 2008

Refer to protection notice ISO 16016

07. Nov. 2008

SmartWire Pro

SmartWire-DT Technology – the easy way to connect

History

Direct control wiring PLC

– switching devices

Past

Remote I/O

Length of wired cables is

reduced, but problem

mainly unchanged

Up to now

Control wiring is

completely obsolete.

Control information is

directly transmitted

between PLC and control

devices

SmartWire- Darwin

Summa

ry:

SWD-Tec

hnology a

llows for

the frst t

ime cost

attractiv

network i

nterface

s for

“simple”

switchin

g /

comman

d device

Refer to protection notice ISO 16016

07. Nov. 2008

Refer to protection notice ISO 16016

07. Nov. 2008

Contactors or command and control

devices had to be wired in a time-

consuming way.

Control wiring of components now

becomes obsolete. SmartWire-

Darwin communication interfaces

replace the control wiring and

additional required PLC I/Os.

Basic component of the SmartWire-

Darwin communication system is a

special designed ASIC, which

contains all communication and

device specifc functions on a

minimal footprint.

SmartWire-DT– the easy way to connect

Motivation

Refer to protection notice ISO 16016

07. Nov. 2008

Refer to protection notice ISO 16016

07. Nov. 2008

SWD technology offers

cost attractive

communication solution

for simple devices.

SmartWire-DT– the easy way to connect

Typical products:

Refer to protection notice ISO 16016

07. Nov. 2008

Refer to protection notice ISO 16016

07. Nov. 2008

SmartWire-DT– the easy way to connect

Basic architecture

feld bus

SWD

99 stations, 600m, 1024 Byte cyclic process
data

SWD

PLC

RMQ PKZ DIL PKE I/O RMQ extern DS7
NZM

Refer to protection notice ISO 16016

07. Nov. 2008

Refer to protection notice ISO 16016

07. Nov. 2008

SmartWire-DT– the easy way to connect

Overview

Gateway

Flat cable

Contactor /
Motor protection
circuit

Powerfeed

I/O Modul

Flat cable coupling

RMQ
Front

Enclosure feed through plug

RMQ Base

Terminating resistor

Enclosure feed
through plug

Round cable

Refer to protection notice ISO 16016

07. Nov. 2008

Refer to protection notice ISO 16016

07. Nov. 2008

• Standard switching components get a communication

interface
• Reduction of control wiring and PLC I/O
• Can be used inside and outside the cabinet
• Standard Moeller components are used
• Power supply of the contactors included in SWD cable
• Interface to PLC via feld bus (DP, CAN)
• Up to 99 participants for each gateway
• Length up to 600m
• All interfaces with connectors

SmartWire-DT– the easy way to connect
Summary

Refer to protection notice ISO 16016

07. Nov. 2008

Refer to protection notice ISO 16016

07. Nov. 2008

SmartWire-DT– the easy way to connect

SmartWire-Darwin-Gateways

• Profbus DP-Slave
• Up to 58 SWD-participants
• Automatic baud rate detection up to

12MB
• Separate 24V Supply for

• Gateway and ~ 30 SWD-modules
• Contactors (24VDC 3A)

• Address setting via DIP-Switch

• CANopen Slave
• Up to 99 SWD-participants
• Automatic baud rate detection up to

1MB
•Separate 24V Supply for

• Gateway and ~ 30 SWD-modules
• Contactors (24VDC 3A)

• Address setting via DIP-Switch
• Bus Termination via DIP-Switch

EU5C-SWD-DP

EU5C-SWD-CAN

Refer to protection notice ISO 16016

07. Nov. 2008

Refer to protection notice ISO 16016

07. Nov. 2008

SmartWire-DT– the easy way to connect

RMQ – function elements front fxing

Function elements:

• 1 changeover
• 2 changeover
• LED R,G,B,W
• 1 changeover with LED R,G,B,W
• 2 changeover with LED R,G,B,W

• Control and signaling devices remain

unchanged.
• M22-SWD function-elements are used

instead of contact or LED-elements.
• Combinations of (multiple) contact

elements and LED-elements are replaced by

a single powerful function element.
• Control wiring becomes obsolete.

Connection to the SmartWire-Darwin cable is

realized with SWD device plug.

Refer to protection notice ISO 16016

07. Nov. 2008

Refer to protection notice ISO 16016

07. Nov. 2008

SmartWire-DT– the easy way to connect

RMQ – function elements base fxing

• Control and signaling devices and existing

M22-I enclosures remain unchanged.
• M22-SWD function-elements are used

instead of contact or LED-elements.
• Combinations of (multiple) contact

elements and LED-elements are replaced by

a single powerful function element.
• PCB M22-SWD-I* is used to adapt function

elements to SWD
• Flexible Interface to the SWD-round cable

(direct, plug)
• Integrated network termination

Function elements:

• 1 changeover
• 2 changeover
• LED R,G,B,W
• 1 changeover with LED R,G,B,W
• 2 changeover with LED R,G,B,W

Refer to protection notice ISO 16016

07. Nov. 2008

Refer to protection notice ISO 16016

07. Nov. 2008

SmartWire-DT– the easy way to connect

DIL- Element

• Standard Motor protection circuit are

used
• SmartWire-Darwin function elements

are connected on contactors (DILA,

DILM7–DILM38, max. 18KW)
• The interface to the SWD network is

realized with SWD-device connector.
• Features

• Drive contactor
• Feedback connector
• Two additional Inputs (e.g. Trip,

short circuit, additional auxiliary

contact)

• Also available with additional

Manual-Auto Switch for direct

operation

Refer to protection notice ISO 16016

07. Nov. 2008

Refer to protection notice ISO 16016

07. Nov. 2008

SmartWire-DT– the easy way to connect

Function element for PKE12/ 32

• Function element for networkable motor starter

combination MSC-DE

-… or trip block PKE-XTU

• Suitable for contactors DILM7 – DILM32
• Connection to the SmartWire-Darwin cable is

realized with SWD device plug.
•Available functions on SWD

• Controlling contactor
• Status information contactor / PKE
• Motor current of the highest phase [%]
• Thermal motor model [%],
• Trip reasons
• Settings: Ir, CLASS, trip block type, status

M/A- Switch
• Overload relay function ZMR (contactor

disconnects main phases in case of overload)

•Manual/ Auto- functionality (like DIL-SWD-32-002)

PKE-SWD-32

Refer to protection notice ISO 16016

07. Nov. 2008

Refer to protection notice ISO 16016

07. Nov. 2008

• Cyclic data with different data profles

• Profle 1: 2 Byte

(switching status, set value Ir, trip reasons)

• Profle 2: 4 Byte

(Profle 1 + motor current, thermal motor

model)

• Profle 3: 5Byte

(Profle 2 + trip block type, set value time

delay)

• Acyclic data objects

• motor current

• thermal motor model

• trip block type + set value time delay

Precondition:

-DP/CAN Gateway- Firmware- Version >=1.10

- EDS/GSD Files >=1.10
-SWD-Assist >=1.10

PKE-SWD-32

SmartWire-DT– the easy way to connect

Function element for PKE12/ 32

Refer to protection notice ISO 16016

07. Nov. 2008

Refer to protection notice ISO 16016

07. Nov. 2008

XSWD-704

SmartWire-DT– the easy way to connect

Function element for NZM1,2,3

• Standard Moeller NZM 1,2,3 circuit breaker

are used
• SmartWire-Darwin function element XSWD-

704 is connected
• Available functions on SWD

• Status, Trip reasons
• Overload warnings
• Settings
• NZM identifcation
• Actual currents
• 2 Outputs for driving Remote Control

Unit

• Energy measurement with additional
XMC-S0 unit

• S0-Energy Counter Value

XMC-S0

Refer to protection notice ISO 16016

07. Nov. 2008

Refer to protection notice ISO 16016

07. Nov. 2008

XSWD-704

SmartWire-DT– the easy way to connect

Function element for NZM1,2,3

XMC-S0

Data Profile

1
3 Byte

2
11 Byte

3
15 Byte

4
31
Byte

SWD Status
NZM Status

Currents

Energy Counter
Value

NZM
Configuration,
Settings

NZM Breaker data
(type, function,
version)

Several data profles are provided for optimized

communication to PLC

If data profle 1-3 is selected, missing data can be

read using standard acyclic data communication

functions.

Precondition:

- DP/CAN Gateway- Firmware- Version >=1.10

- EDS/GSD Files >=1.10

- SWD-Assist >=1.20

Refer to protection notice ISO 16016

07. Nov. 2008

Refer to protection notice ISO 16016

07. Nov. 2008

SmartWire-DT– the easy way to connect

Digital Input / Output modules

• I/O modules to connect digital devices

without integrated SWD-interface

• EU5E-SWD-8DX 8 inputs
• EU5E-SWD-4DX 4 inputs 3-wire with 24V

Supply
• EU5E-SWD-4D4D 4 inputs, 4 outputs 24V

0,5A
• EU5E-SWD-4D2R 4 inputs, 2 relay, 3A
• EU5E-SWD-X8D 8 outputs 24V 0,5A

• Mounting next to the desired place in the

cabinet
• Remaining control wiring is further more

reduced
• Direct control of contactors up to 37KW

(DILM40-72) without auxiliary contactors

Refer to protection notice ISO 16016

07. Nov. 2008

Refer to protection notice ISO 16016

07. Nov. 2008

SmartWire-DT – the easy way to connect

Analog Input / Output modules

• SWD-modules for interface of analog sensors

and actors

• EU5E-SWD-4AX 4 analog inputs 0-10V/0-20mA

• U/I selectable for each input
• 12 bit resolution

• EU5E-SWD-2A2A 2 analog inputs 0-10V/0-20mA

2analog outputs 0-10V/0-20mA
• U/I selectable for each

input/output

• 12 bit resolution

• EU5E-SWD-4PT 4 temperature inputs

• PT100,1000,NI1000
• U/I selectable for each

input/output

• 2/3 wire
• Temperature range

-50 .. +200°C (PT)
-50 ..+150°C (Ni)

• Representation 1/10°C,F,binary

value

• Overrun / Underrun diagnostic

Analog I

12 bit

0 – 10 V,0-20mA

Analog Q

12 bit

0 – 10 V,0-20mA

Temperature

–50..+150(200)°C

Refer to protection notice ISO 16016

07. Nov. 2008

Refer to protection notice ISO 16016

07. Nov. 2008

SmartWire-DT– the easy way to connect

Accessories

Housing bushing socket

Coupling

Crimping

tools

Switch cabinet bushings

(Transition flat-round cable)

Power Feed

Module

Refer to protection notice ISO 16016

07. Nov. 2008

Refer to protection notice ISO 16016

07. Nov. 2008

SmartWire-DT– the easy way to connect

Mounting



Place device plug on flat cable



Shift device plug to fnal position



Fix device plug with pliers



Assemble device plug on SWD- element

Refer to protection notice ISO 16016

07. Nov. 2008

Refer to protection notice ISO 16016

07. Nov. 2008

SmartWire-DT– the easy way to connect

PLC interface



Addressing of SWD-elements is done

automatically



Press confguration button

1 2 3 4 5 6 7 ….



Connect gateway with PLC



Start PLC

Refer to protection notice ISO 16016

07. Nov. 2008

Refer to protection notice ISO 16016

07. Nov. 2008

SmartWire-DT– the easy way to connect

SWD-Assist simplifes planning of SmartWire-Darwin-Networks



Graphical planning tool for SWD-networks



Stores project specifc

GSD fle for direct use in

PROFIBUS confguration tool



Calculation of power

consumption and proposal for

insertion of additional Power Feed

module

- Contactors (24 V, 3A)

- Network supply (15 V, 0,7A)



Printout of SWD Participants

with ordering information



Syntax check



Auto complete function

adds missing SWD

components

Refer to protection notice ISO 16016

07. Nov. 2008

Refer to protection notice ISO 16016

07. Nov. 2008

SmartWire-DT– the easy way to connect

SWD-Assist: Online test and commissioning



Online access via gateway

diagnostic interface (V1.10)



Upload target confguration



Compare target confguration



Display confguration differences



Display of process values



Display of device settings



Display of diagnostic information



Update Gateway-Firmware



Verify SWD-Network without PLC

Refer to protection notice ISO 16016

07. Nov. 2008

Refer to protection notice ISO 16016

07. Nov. 2008

SmartWire-DT– the easy way to connect

PLC confguration

fel
d
bus

SWD

PLC

SWD Confguration can be compared

to confguration of standard remote

I/O

Refer to protection notice ISO 16016

07. Nov. 2008

Refer to protection notice ISO 16016

07. Nov. 2008

SmartWire-DT– the easy way to connect

SWD

Confguration in STEP 7



Confguration of SWD-

Network is similar to the

confguration of a modular

DP Slave. Features are

defned via GSD-fle.



A single SWD-module is

equal a single I/O- module of

such a remote I/O

system( e.g. ET200)

Refer to protection notice ISO 16016

07. Nov. 2008

Refer to protection notice ISO 16016

07. Nov. 2008

SmartWire-DT– the easy way to connect

SWD

Confguration in CoDeSys



Confguration of SWD-

Network is similar to the

confguration of a modular

DP Slave. Features are

defned via GSD-fle.



A single SWD-module is

equal a single I/O- module of

such a remote I/O

system( e.g. XION)

Refer to protection notice ISO 16016

07. Nov. 2008

Refer to protection notice ISO 16016

07. Nov. 2008

SmartWire-DT– the easy way to connect

Benefts of SmartWire-Darwin Technology?

Darwin Technology offers security and simplifcation



Time saving (Less interfaces, components)



Reduction of wiring, I/O Modules (PLC), auxiliary contacts

Project:



Cost reduction (Less cables, components, space)



Less components to consider (Example: one RMQ-function element replaces

command and signalization component



Simplifcation of assembly

Assembly



Time saving due to elimination of control wiring



Elimination of wiring test



Less components to order / unpack

Order / Delivery

Service



More diagnostics



Simple replacement. All SWD-participants with

connector

Sum

mar

Les

s ti

Red

uce

d sp

ace

Les

s co

Mor

e se

cur

ity

Mor

e po

ssib

iliti

Document Outline