{Change Comments ***********************************************************} {9/27/89, added PostScript to: Okuma OSP5000M-G M101.51, JR} {10/25/89 Copied & modified: Okuma OSP5000M-G M101.52 For: Mike Kenney Tool Modified per customer requests (marked-up readout) & updated per general stuff. Special 1st block for DNC. CRCOn at ZCP2. Deleted literal 'G53'. Use Rapid ZCP3 to cancel Drill Cycle. Using literal 'G85' for tapping cycle with literals 'G95' & ' F' FeedTapIPR# ('1') Using literal 'G89' for FIFO with Dwell, corrected Dwell FORMAT. Block delete SubCalls with WorkFixtureOffsets > WFO1. Using ReTag, needed to increment the SeqLabuence number and get the literal slash '/' on the same line before the SeqLab. Special last blocks for customer file info and DNC. JR} {7/24/90, Added InitProg globally to posts with this remark, DWB} {4/26/91, Modified: Okuma 5000M-G [MK] M273.62 For: Gibbs & Associates Updated to new 4.0 Version per Fanuc 6M M001.80 DWB} {2/1/94, Updated: Okuma 5000M-G [MK] M273.79 to .81.2 format, JR} {2/1/94 Copied & modified: Okuma 5000M-G [MK] M273.81.2 For: Braden Eng / O&F Machine Co., per Mike Cowen Control: OSP 5000M-G & OSP 500M-G Machine: Okuma MC-4 VA & Okuma MC-30 VA Deleted saftey start blocks, G94/G95 also not needed. Changed Plane to DoPlane sub to suppress output of control defaulted G17. Changed to First Tool Not In Spindle. Added M0 to FirstOperation after ToolChng. Changed EOP from M30 to M2. Moved WFOStuff to tool changed block and added Rapid. Moved Speed, SpinOn & PreTool to StrtPos line. Moved OfstOn to line preceding StrtPos, it gets output without the ZCP1. Added ZCP1 to StrtPos line. Moved CoolOn to OfstOn line. Forced output to Absolute and deleted redundant AbsOrInc commands. Changed colon in comments to equal sign. Added literal 'GOTO N1' before EOP. Changed Tap Cycle to G84. Deleted M53 and M54 from Drilling for RetractToCP1 true or false respectivley. Changed to Arcs Stop On Quads and unconditional R instead of IJ output. Jim Radcliffe} {2/9/96, Updated .81 version to .84, MPK} {3/22/96, Tested ZOnlyRepAutoCycle, Incremented number to .87, MPK} {11/4/97 Initial: Okuma 500M-G [O&F] M639.87 Created: Okuma 500M-G [O&F] M639.87.1 ForUser: Gibbs & Associates / JRK Develop: ComPost2 1.1b2, Virtual Gibbs 4.21.09 Comment: Modified per Brain Martin at O&F Machine. Changed SubID label from M to O. Jim Radcliffe} {Prog Numeric Format Definitions *******************************************} #1 = '#.00' #2 = '###0' #3 = '##.####;0.' #4 = '####.##;0.' FORMAT(FileFeet#,1) FORMAT(FileMeters#,1) FORMAT(Program#,2) FORMAT(Parts#,2) FORMAT(Repeats#,2) FORMAT(Operation#,2) {.81.2} FORMAT(Tool#,2) {.81.2} FORMAT(NewWFO#,2) {.81.2} FORMAT(FeedTapIPR#,3) FORMAT(ToolDiameter#,3) {.81.2} FORMAT(FeedEntry#,4) FORMAT(Dwell#,4) {Prog Subroutines **********************************************************} RestoreScale: IF Metric? {CAM file is in Metric, tools and tool path} SetScale('.03937007874') { change to English, this is an English post} ELSE SetScale('1') { to insure proper scale after RestoreScale is called } END RETURN DoSubComment: IF UseComments? AND SubComment? ' ( SUB NUMBER: ' Program# ' )' EOL END RETURN DoOpComments: IF UseComments? SetScale('1') IF OperationIDComment? ' ( OPERATION ' Operation# '= ' OperationType$ ' )' EOL END IF OperationComment? ' ( ' OperationComment$ ' )' EOL END IF WorkGroupComment? ' ( ' WorkGroupComment$ ' )' EOL END IF ToolTypeComment? ' ( TOOL ' Tool# '= ' ToolDiameter# ' ' ToolType$ ' )' EOL END IF ToolComment? ' ( ' ToolComment$ ' )' EOL END RestoreScale END RETURN PSInit: {reset flags} NewWFOF RETURN PSStuff: {revised.72} RETURN DoPostScript: PSInit EachPS SeqLabC PostScript EOL {literals} PSStuff {commands} NextPS RETURN DoEndOpPS: PSInit EachEOPS SeqLabC EndOpPS EOL {literals} PSStuff {commands} NextPS RETURN CheckSeqLabuence: IF FirstPart? SeqLabC ELSE IF MinimizeSequencing? '/' ELSE '/N?' END END RETURN CheckCRC: IF CutterRadiusCompensation? SeqLabC CRCOn MoveXYC CRCOfst EOL END RETURN EntryMove: IF FeedEntry? SeqLabC Feed ZIn FeedEnt EOL ELSE SeqLabC RapidC ZIn EOL END RETURN StartSub: OpenSub 'O' Program# EOL DoSubComment RETURN SubWarning: IF NOT FeedConnect? IF AnyZshift? ' ' EOL '( WARNING Z CLEARANCE WILL CHANGE WITH EACH CYCLE OF SUB REPEAT )' EOL ' ' EOL END END RETURN StdSub: SeqLabC ' CALL O' Program# ' Q' Repeats# EOL StartSub RETURN FinishSub1: {part 1} SeqLabC CRCOffC IF NOT FeedConnect? IF AutoCycle? ZCP3C ELSE IF FIFO? {.81} FeedC ZCP3C FeedEntC ELSE RapidC ZCP3C END END END EOL RETURN FinishSubG92: {part 2} IF Milling? AND UseSeparateSubCalls? AND CyclesLessThanMaxSubCalls? AND ZshiftOnly? AND NoZMoves? 'RTS' EOL CloseSub ELSE SeqLabC Preset ShiftRC EOL 'RTS' EOL CloseSub SeqLabC Preset UnshftRC EOL END RETURN OpenMP: NewProg IF WorkFixtureOffsets? NewWFO EachWFO CheckSeqLabuence ' G15' SetWFO EOL CheckSeqLabuence ' CALL O' Program# EOL IncWFO NextWFO ELSE SeqLabC ' CALL O' Program# ' Q' Parts# EOL END StartSub RETURN CloseMP: IF WorkFixtureOffsets? 'RTS' EOL CloseSub IF MinimizeSequencing? '/' ELSE '/N?' END ' G15' WFO1 EOL ELSE SeqLabC Preset ShiftPC EOL 'RTS' EOL CloseSub SeqLabC Preset UnshftPC EOL END RETURN FormatArc: IF ArcCW? CWArcC ELSE CCWArcC END MoveXYZC IF ArcIJFormat? ArcIJ ELSE ArcR END RETURN StdLine: {enables CRC on first call, .70} IF Decelerate? IF RoomToDecel? DecelMove1 SeqLabC FeedC MoveXYZC FeedRateC EOL DecelMove2 END SeqLabC MoveXYZC DecelFeed EOL ELSE IF XMove? OR YMove? OR ZMove? SeqLabC FeedC MoveXYZC FeedRateC EOL END END RETURN ToolPath: EACHFeat IF Milling? AND CutterRadiusCompensation? AND FirstFeat? {skip first feature} ELSE IF PointFeat? IF AutoCycle? SeqC MoveSXYC EOL SeqLabC ' CALL O' Program# EOL CalcACSRXY {calc tool position after sub call, CalcAutoCycleStatusRecordXY} ELSE SeqC MoveSXYZC EOL {.80.01} END ELSE IF RapidFeat? IF LastFeat? AND AutoCycle? {.70} SeqLabC CRCOffC RapidC MoveXYZC EOL ELSE IF XMove? OR YMove? OR ZMove? SeqLabC RapidC MoveXYZC EOL END END ELSE IF LineFeat? IF AutoCycle? {.70} IF LastFeat? SeqLabC CRCOffC FeedC MoveXYZC FeedRateC EOL ELSE IF ZMove? {skip CRCOn until first non-Z move line, skipping ramps} SeqLabC FeedC MoveXYZC FeedRateC EOL ELSE StdLine {enables CRC on first call} END END ELSE StdLine END ELSE IF ArcFeat? EACHQuadrant { Do not use NOT, FIRST, LAST or NEXT modifiers in this loop } IF LastQuadrant? AND Decelerate? IF RoomToDecel? DecelMove1 SeqLabC FormatArc ArcFeedC EOL DecelMove2 END SeqLabC FormatArc DecelFeed EOL ELSE SeqLabC FormatArc ArcFeedC EOL END NEXTQuadrant END END END END END NEXTFeat RETURN WFOStuff: IF NewWFO? IF MultipleParts? '*** WARNING *** DO NOT USE NEWWFO() WITH NCPOST MULTIPLE PARTS' EOL ELSE ' G15 H' NewWFO# END ELSE IF NOT SameTool? IF NeedWFO1? ' G15 H' NewWFO# END END END RETURN AutoCycCutSub1: {part 1} SaveSubStatus {save tool position} SetPass1 {element cut moves} StartSub SetSRXYtoSP SeqLab IncValue EOL RETURN AutoCycCutSub2: {part 2} ToolPath IF Repeats? AND FeedConnect? AND ZshiftOnly? SeqLabC AbsOrInc EOL {.69 removed RapidC} {.71.2 removed CRCOffC, gets turned off in ToolPath} ELSE SeqLabC AbsOrInc IF FIFO? {.81} FeedC ZCP2 FeedEntC EOL ELSE RapidC ZCP2 EOL END END SeqLabC EndSub EOL CloseSub SetSRSubXY {restore SR to 1st position value} SetSRSubMove RETURN AutoCycPat: SetPass2 {position pattern} ToolPath {call after NewProg for correct sub calls} SetPass1 {reset} RETURN Milling: IF AutoCycle? NewProg AutoCycCutSub1 CheckCRC EntryMove AutoCycCutSub2 AutoCycPat ELSE CheckCRC EntryMove ToolPath END RETURN G92Sub: SubWarning StdSub SeqLabC Connect StrtPos EOL Milling FinishSub1 FinishSubG92 RETURN ZonlyRepAutoCycle: AutoCycPat {write pattern moves and main calls} StartSub NewProg EachCycle SetSRXYtoEP IF FeedConnect? IF NOT FirstCycle? IF SPXMove? OR SPYMove? SeqLabC Feed IncValue StrtPosC EOL SeqLabC AbsOrInc ELSE SeqLabC Feed END ELSE SeqLabC Feed END ZInPlusInc FeedEnt EOL ELSE IF NOT FirstCycle? IF SPXMove? OR SPYMove? SeqLabC Rapid IncValue StrtPosC EOL IF FeedEntry? SeqLabC AbsOrInc ZCP2PlusInc EOL SeqLabC Feed ZInPlusInc FeedEnt EOL ELSE SeqLabC AbsOrInc ZInPlusInc EOL END ELSE IF FeedEntry? SeqLabC Rapid ZCP2PlusInc EOL SeqLabC Feed ZInPlusInc FeedEnt EOL ELSE SeqLabC Rapid ZInPlusInc EOL END END ELSE IF FeedEntry? SeqLabC Feed ZInPlusInc FeedEnt EOL ELSE SeqLabC Rapid ZInPlusInc EOL END END END IF FirstCycle? SetStatusOff {protect Z position for incremental sub} END SeqLabC ' CALL O' Program# EOL NextCycle SetStatusOn AutoCycCutSub1 {build element sub} AutoCycCutSub2 {.69, removed FinishSub1} IF FeedConnect? {there is no Z up in the sub, .69} IF FIFO? {.81} SeqLabC Feed ZCP2 FeedEnt EOL {.69} ELSE SeqLabC Rapid ZCP2 EOL {.69} END END {.69} SeqLabC EndSub EOL CloseSub {Element shift, not pattern} RETURN ZonlyRep: EachCycle IF NOT FirstCycle? SeqLabC Connect StrtPos EOL {.71.2, added Connect} END CheckCRC IF FeedConnect? SeqLabC FeedC ZInPlusInc FeedEnt EOL {.71.2, changed to FeedC} ELSE {Entry/Exit Connect} IF FeedEntry? IF NOT FirstCycle? SeqLabC RapidC ZCP2PlusIncC EOL {can't call for cycle =1} {.69 added Rapid, reads better} {.71.2, changed to RapidC, reads better} END SeqLabC Feed ZInPlusInc FeedEnt EOL ELSE SeqLabC RapidC ZInPlusInc EOL {.69 added Rapid, reads better} {.71.2, changed to RapidC, reads better} END END SeqLabC ' CALL O' Program# EOL NextCycle StartSub SkipZ ToolPath UnSkipZ FinishSub1 SeqLabC EndSub EOL CloseSub RETURN CheckPass: IF AutoCycle? {use the correct StrtPos} SetPass2 ELSE SetPass1 END RETURN GetStartOfSameTool: DoOpComments DoPostScript WFOStuff CheckPass RETURN DoPlane: Plane { no output } IF XYPlane? IF FirstOperation? OR LAST XYPlane? { G17 not needed, its the defaulted plane } ELSE 'G17' END ELSE IF XZPlane? 'G18' ELSE 'G19' END END RETURN {Start of executable Prog **************************************************} {setup and initializations} InitProg InitWFONum SetFlood SetAbs UseSeparateSubCalls SetMaxSeparateSubCalls ('50') SetMaxRPM('10000') SetMaxFeed('500') IF PSComment? AND UseComments? 'PostScript:' EOL ' Literals: put between single or double quotes.' EOL ' Separate commands and literals with at least one space.' EOL ' A CR ( RETURN key ) will start a new line.' EOL ' Commands: may be capital and/or lower case letters. Separate commands with a space.' EOL ' EndOP -' EOL ' all literals and commands before an ENDOP command' EOL ' will appear at the beginning of the operation. All ' EOL ' literals and commands after an ENDOP command will appear' EOL ' at the end of the operation. ' EOL ' NewWFO(56), NWFO(56) -' EOL ' The Work Fixture Offset # you specify will be used for all following operations.' EOL ' Do not use with the ncPost multiple part option.' EOL END EachOp {Start of post processing *********************} IF FirstOperation? ASCII ('00') ASCII ('00') ASCII ('00') ASCII ('00') ASCII ('00') ASCII ('00') ASCII ('00') ASCII ('00') ASCII ('00') ASCII ('00') ASCII ('00') ASCII ('00') ASCII ('00') ASCII ('00') ASCII ('00') ASCII ('00') ASCII ('00') ASCII ('00') ASCII ('00') ASCII ('00') ASCII ('00') ASCII ('00') ASCII ('00') ASCII ('00') ASCII ('00') '$' ProgID1 '.MIN' '%' ASCII ('00') ASCII ('00') ASCII ('00') ASCII ('00') ASCII ('00') ASCII ('00') ASCII ('00') ASCII ('00') ASCII ('00') ASCII ('00') ASCII ('00') ASCII ('00') ASCII ('00') ASCII ('00') ASCII ('00') ASCII ('00') ASCII ('00') ASCII ('00') ASCII ('00') ASCII ('00') ASCII ('00') ASCII ('00') ASCII ('00') ASCII ('00') ASCII ('00') EOL IF ToolChangeAtHome? SetHome END IF UseComments? IF ProgramNameComment? ' ( PROGRAM= ' ProgramName$ ' )' EOL END IF ProgramComment? ' ( ' ProgramComment$ ' )' EOL END IF FormatNameComment? ' ( FORMAT= ' FormatName$ ' )' EOL END IF TimeComment? ' ( ' Date$ ' AT ' Time$ ' )' EOL END IF MovesComment? ' ( OUTPUT IN ABSOLUTE INCHES )' EOL END IF PartsComment? ' ( PARTS PROGRAMMED= ' Parts# ' )' EOL END IF StartToolComment? ' ( FIRST TOOL NOT IN SPINDLE )' EOL END END OpenSub RestoreScale IF MultipleParts? AND AllToolsOnePart? OpenMP END SeqLab Rapid WFOStuff OpToolID ToolChng EOL SeqLabC ' M0' EOL DoOpComments DoPostScript SeqLabC DoPlane EOL IF MultipleParts? AND OneToolAllParts? AND FullUp? OpenMP END CheckPass SeqLabC OfstOn CoolOn EOL SeqLabC Rapid StrtPos ZCP1 Speed IF NOT LastTool? PreTool END SpinOn EOL IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? OpenMP SeqLabC StrtPos EOL END ELSE IF NewTool? IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? CloseMP END SeqLabC CoolOff EOL IF MultipleParts? AND OneToolAllParts? AND FullUp? CloseMP END DoEndOpPS IF ToolChangeAtHome? SeqLabC Rapid Home EOL END IF LAST ProgStop? SeqLabC ' M0' EOL ELSE SeqLabC ProgStop EOL END {Start new Operation} SeqLabC Rapid WFOStuff ToolChng EOL DoOpComments DoPostScript SeqLab DoPlane EOL IF MultipleParts? AND OneToolAllParts? AND FullUp? OpenMP END CheckPass SeqLabC OfstOn CoolOn EOL SeqLabC Rapid StrtPos ZCP1 Speed IF NOT LastTool? PreTool END SpinOn EOL IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? OpenMP SeqLabC StrtPos EOL END ELSE IF SameTool? DoEndOpPS IF LAST ProgStop? SeqLabC CoolOff EOL SeqLabC SpinOff EOL SeqLabC ' M0' EOL {Start new Operation} GetStartOfSameTool SeqLabC OfstOn CoolOn EOL SeqLabC DoPlane Rapid StrtPos ZCP1 SpeedC SpinOn EOL ELSE IF CoolOff? AND LAST NOT CoolOff? SeqLabC CoolOff EOL END IF NewToolOffset? {Start new Operation} GetStartOfSameTool SeqLabC OfstOn EOL SeqLabC DoPlane Rapid StrtPos ZCP1 SpeedC EOL ELSE {Start new Operation} GetStartOfSameTool SeqLabC DoPlane Rapid StrtPos SpeedC EOL END IF NOT CoolOff? AND LAST CoolOff? SeqLabC CoolOn EOL END END END END END {common point for all operations} IF Milling? SeqLabC ZCP2C EOL IF Repeats? NewProg IF ZshiftOnly? IF AutoCycle? {incremental Autocycle sub can have Z moves} ZonlyRepAutoCycle ELSE {Z shift only, NOT Auto Cycle} IF UseSeparateSubCalls? AND CyclesLessThanMaxSubCalls? FindAnyZMoves {for normal abs subroutine} IF NoZMoves? ZonlyRep ELSE G92Sub {pattern shift, not element} END ELSE {no sep subs desired} G92Sub END END {end Auto Cycle IF} ELSE {not Z only} G92Sub END {end Z only IF} ELSE {no repeat OPs} Milling END IF AutoCycle? SeqLabC ZCP3C EOL ELSE IF FIFO? {.81} SeqLabC FeedC CRCOffC ZCP3C FeedEntC EOL ELSE SeqLabC RapidC CRCOffC ZCP3C EOL END END ELSE IF Drilling? IF Repeats? NewProg StdSub SeqLabC Rapid StrtPos EOL END IF RetractToCP1? SeqLabC ' G71' ZCP1 EOL END GetCycle SeqLabC IF FIFO? AND Dwell? ' G89' ELSE Cycle END StrtPos ZDepth RLevel IF Dwell? ' P' Dwell# END Peck Retract IF Tap? ' F' FeedTapIPR# ('1') ELSE FeedEnt IF FIFO? IF NOT Metric? SetScale('2') ELSE SetScale('.07874015748') END ' FA=' FeedEntry# RestoreScale END END EOL TrackZNO# ZDepth# {.81} ToolPath IF RetractToCP1? {.81} TrackZNO# ClearancePlane1# ELSE TrackZNO# ClearancePlane2# END SeqLabC Rapid ZCP3 EOL IF Repeats? FinishSubG92 END SeqLabC RapidC ZCP3C EOL END END NextOp {loops back to EachOP until last Operation} {End of program ************************************************************} {finish last operation} IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? CloseMP END SeqLabC CoolOff EOL IF MultipleParts? AND OneToolAllParts? AND FullUp? CloseMP END DoEndOpPS IF FIRST ToolChangeAtHome? {.71.2 added FIRST modifier} SeqLabC Rapid FirstHome EOL END IF ProgStop? SeqLabC ' M0' EOL END IF MultipleParts? AND AllToolsOnePart? CloseMP END SeqLabC 'GOTO N1' EOL SeqLabC EOP EOL Post '( MACHINE CYCLE TIME = )' EOL '( PART TO PART TIME = )' EOL '( PARTS PER HOUR = )' EOL '%' ASCII ('00') ASCII ('00') ASCII ('00') ASCII ('00') ASCII ('00') ASCII ('00') ASCII ('00') ASCII ('00') ASCII ('00') ASCII ('00') ASCII ('00') ASCII ('00') ASCII ('00') ASCII ('00') ASCII ('00') ASCII ('00') ASCII ('00') ASCII ('00') ASCII ('00') ASCII ('00') ASCII ('00') ASCII ('00') ASCII ('00') ASCII ('00') ASCII ('00') EOL Close ReTag IF UseComments? SetScale('1') {restore scale for comments} Reopen IF FileBytesComment? '( FILE LENGTH= ' FileBytes# ' CHARACTERS )' EOL END IF FileFeetComment? '( FILE LENGTH= ' FileFeet# ' FEET )' EOL END IF FileMetersComment? '( FILE LENGTH= ' FileMeters# ' METERS )' EOL END Close END