{5/2/90, Updated: Fadal (Coh) M212.55 to .71.2 format, JR} {7/24/90, Replaced all occurances of SetSRXYZero with SetSRXYtoSP, DWB} {11/14/90, Updated: Fadal (Coh) M212.72 to .76.1 format, standard CRC stuff, JR}
{4/03/91 Modified: Fadal (Coh) M212.76.1 For: Gibbs & Associates Updated to Version 4.0 per Fanuc 6M M001.80 Format. DWB}
{* 11/3/93 [cwh] Modeified: Fadal (Coh) M212.79 To: Fadal (Coh) M212.79.1 For: Gibbs and Associates
Modified the form so that it could be used with the 32MP and 32MPOL versions of Catalyst ( Virtual ). *}
{7/19/95, Updated Fadal (Coh) M212.79.1 to .85 format per Fadal (AEM) M332.85, JR}
{1/17/96, Updated .85 to .86 version, MPK}
{3/22/96, Tested zonlyRepAutoCycle, Changed version # to .89, MPK}
{4/24/96 Initial: Fadal [Coh] M212.89 Created: Fadal [Coh] M212.89.1 ForUser: Coherent Develop: ComPost 4.21.34, Catalyst68K v3.02.13C Comment: Modified per marked up readout from Coherent Added ProgStop after first tool change. Added X0Y0 to G49 line at end of program. Jim Radcliffe}
{3/4/97 Initial: Fadal [Coh] M212.89.1 Created: Fadal [Coh] M212.89.2 ForUser: Coherent Develop: ComPost2 68K 1.0b11, Virtual Gibbs 3.23 Comment: Modified Tapping & support RigidTap per fax and conversation with Micheal at Coherent. Jim Radcliffe}
{29Jan99 Original: Fadal [Coh] M212.89.2 Created: Fadal Format 1 [Coh] PM212.17.5 For: Coherent Changes made per: Chris Develop: Catalyst 5.03/ComPost2 1.7b15 Added Post Header Comment at the top of Prog. Updated to Simple Positioning MIll Post, per CNCVIS1 PM610.17.5 Charles Winston}
restoreScale: IF Metric? {CAM file is in Metric, tools and tool path} SetScale('.03937007874') { change to English, this is an English post} END RETURN
wfo: 'E' NewWFO# RETURN
wfoStuff: IF NewWFO? IF MultipleParts? AND WorkFixtureOffsets? EOL '*** WARNING *** DO NOT USE NEWWFO() WITH MULTIPLE PARTS AND WORK FIXTURE OFFSETS' EOL ELSE wfo END ELSE IF Flag?('2') { Need to output wfoStuff twice for MP-ESO-OTAP-ECP, once for all others } IF NOT SameTool? IF MultipleParts? IF WorkFixtureOffsets? WFO1 ELSE wfo END ELSE wfo END END END END SetFlagF('2') { Do not output WFO second time wfoStuff is called for MP-WFO-OTAP-ECP } RETURN
doSubComment: IF UseComments? AND SubComment? SeqLab '* SUB NUMBER: ' Program# EOL END RETURN
doOpComments: IF UseComments? SetScale('1') IF OperationIDComment? SeqLab '* OPERATION ' Operation# ': ' OperationType$ EOL END IF OperationComment? SeqLab '* ' OperationComment$ EOL END IF WorkGroupComment? SeqLab '* ' WorkGroupComment$ EOL END IF ToolTypeComment? SeqLab '* ' Tool# ': ' ToolDiameter# ' ' ToolType$ EOL END IF ToolComment? SeqLab '* ' ToolComment$ EOL END restoreScale END RETURN
psStuff: IF FifthCW? FORMAT(FifthDegree#,2) SeqLab 'B' FifthDegree# EOL FifthCWF END IF FifthCCW? FORMAT(FifthDegree#,3) SeqLab 'B' FifthDegree# EOL FifthCCWF END RETURN
absOrIncC: IF AbsoluteMoves? absValueC ELSE incValueC END RETURN
setAngleUnder360: {sets status register and machine to current rotary position between -360 and 360 deg} {Fanuc yes, Fadal no.} RETURN
doStartPos: StrtPos IF AAxisAvail? CalcSCAng FadalMoveC ELSE TrackCNO# Num#('0') END RETURN
entryMove: IF FirstOperation? OR NewTool? RapidF# { Forces FeedEnt/FeedRate } ELSE IF LAST Rotations? OR LAST Repeats? RapidF# { Forces FeedEnt/FeedRate } END END IF FeedEntry? SeqLab Feed ZIn FeedEntC EOL ELSE SeqLab RapidC ZIn EOL END RETURN
subWarning: IF NOT FeedConnect? IF AnyZshift? ' ' EOL SeqLab '* WARNING Z CLEARANCE WILL CHANGE WITH EACH CYCLE OF SUB REPEAT' EOL ' ' EOL END END RETURN
stdSub: FORMAT(Recall#,6) Save# Num#('10') Num#('0') { FORMATting for Number of Subroutine Loops } EachRep Save# Num#('10') ADD# Recall# Num#('10') Num#('1') IF GreaterThan? Recall# Num#('10') Num#('99') SeqLab CallLab '99' EOL Save# Num#('10') Num#('1') END NextRep SeqLab CallLab Recall# Num#('10') EOL startSub FORMAT(Recall#,4) RETURN
finishSub1: {part 1} IF NOT FeedConnect? SeqLab RapidC ZCP3C EOL END RETURN
doWFOOps: IF Flag?('5') SetFlagF('5') { Suppress Redundant WFO for MP-WFO-OTAP-ECP } ELSE SeqLab Rapid doStartPos SetWFO EOL END SeqLab CallLab OnePart EOL RETURN
openMP: NewProg IF WorkFixtureOffsets? IF OneToolAllParts? AND ExitClearancePlane? SetFlag('5') { Suppress Redundant WFO for MP-WFO-OTAP-ECP } END NewWFO EachWFO {simple eachPart} doWFOOps IncWFO NextWFO {simple NextPart} startSub ELSE FORMAT(Recall#,6) Save# Num#('10') Num#('0') { FORMATting for Number of Subroutine Loops } EachPart Save# Num#('10') ADD# Recall# Num#('10') Num#('1') IF GreaterThan? Recall# Num#('10') Num#('99') SeqLab CallLab '99' EOL Save# Num#('10') Num#('1') END NextPart SeqLab CallLab Recall# Num#('10') EOL IF OneToolAllParts? AND ExitClearancePlane? SetFlag('2') { Need to output wfoStuff twice for MP-ESO-OTAP-ECP, once for all others } END startSub FORMAT(Recall#,4) END RETURN
doAbsOrInc: IF Flag?('1') { Milling ZShiftOnly SepSubs/DrillSubs activated } IF ZMove? incValueC ELSE absOrIncC END END RETURN
doDrillAbsOrInc: IF Flag?('1') { DrillSubs activated } IF SPZMove? incValueC ELSE absOrIncC END END RETURN
restoreAbsOrInc: IF Flag?('1') { Milling ZShiftOnly SepSubs/DrillSubs activated } SeqLab absOrIncC EOL END RETURN
ckCRC: IF LastFeat? IF NOT ArcFeat? CRCOffC END ELSE IF NOT ZMove? CRCOnC END END RETURN
ckCRCNum: { not supported } RETURN
tpPointFeat: IF AutoCycle? SeqLab MoveSXYC EOL IF Repeats? AND ZshiftOnly? SeqLab CallLabB TRUNC# SUB# Program# Num#('1') '01' EOL ELSE SeqLab CallLab '01' EOL END CalcACSRXY {calc tool position after sub call, CalcAutoCycleStatusRecordXY} ELSE IF FirstFeat? SetFlagF('9') { For valid Drill Rotation Sub } IF Rotations? IF NOT LastFeat? IF NOT MasterOp? SetFlag('9') { valid Drill Rotation Sub } NewProg StartSub END END END ELSE SeqLab doDrillAbsOrInc MoveSXYZC EOL END IF LastFeat? IF Flag?('9') { valid Drill Rotation Sub } restoreAbsOrInc IF NOT MasterOp? SeqLab EndSub EOL CloseSub END END END END RETURN
tpRapidFeat: IF XMove? OR YMove? OR ZMove? SeqLab doAbsOrInc ckCRC RapidC MoveXYZC ckCRCNum EOL END RETURN
tpLineFeat: IF XMove? OR YMove? OR ZMove? IF ZMove? {skip CRCOn until first non-Z move line, skipping ramps} SeqLab doAbsOrInc FeedC MoveXYZC FeedRateC EOL ELSE SeqLab doAbsOrInc ckCRC FeedC MoveXYZC FeedRateC ckCRCNum EOL {enables CRC on first call} END END RETURN
tpArcFeat: EACHQuadrant { Do not use NOT, FIRST, LAST or NEXT modifiers in this loop } SeqLab doAbsOrInc IF ArcCW? CWArcC ELSE CCWArcC END MoveXYZC IF ArcIJFormat? ArcIJC ELSE ArcRC END ArcFeedC ckCRCNum EOL NEXTQuadrant RETURN
toolPath: ResetCRCNum EACHFeat IF FirstFeat? resetSP END IF PointFeat? tpPointFeat ELSE IF RapidFeat? tpRapidFeat ELSE IF FirstFeat? OR Rapid? { SeqLab 'G8' EOL } END IF LineFeat? tpLineFeat ELSE IF ArcFeat? tpArcFeat END END END END IF LastFeat? getEP END NEXTFeat SeqLab CRCOffC EOL restoreAbsOrInc RETURN
autoCycCutSub2: {part 2} toolPath SeqLab absOrIncC IF Repeats? AND FeedConnect? AND ZshiftOnly? ELSE RapidC ZCP2 END EOL SeqLab EndSub EOL CloseSub SetSRSubXY {restore SR to 1st position value} SetSRSubMove RETURN
autoCycPat: SetPass2 {position pattern} toolPath {call after NewProg for correct sub calls} SetPass1 {reset} RETURN
milling: IF AutoCycle? NewProg autoCycCutSub1 entryMove autoCycCutSub2 autoCycPat ELSE entryMove toolPath END RETURN
doSepSubFeedConnect: IF FeedConnect? FeedEntC END RETURN
doSepSubSPMove: SetStatusOff IF SPXMove? OR SPYMove? IF AutoCycle? incValueC END SeqLab Connect StrtPosC doSepSubFeedConnect EOL absOrIncC ELSE Connect END SetStatusOn RETURN
doSepSubZMoves: IF FeedConnect? SeqLab FeedC ZInPlusInc FeedEnt EOL ELSE IF FeedEntry? IF NOT FirstCycle? SeqLab RapidC ZCP2PlusInc EOL END SeqLab Feed ZInPlusInc FeedEnt EOL ELSE IF FirstCycle? AND AutoCycle? Rapid END SeqLab RapidC ZInPlusInc EOL END END SeqLab CallLab '01' EOL IF NOT FeedConnect? AND NOT AbsValue? TrackZNO# ZCP2PlusInc# SeqLab ZCP2C EOL IF NOT AutoCycle? TrackZNO# ClearancePlane3# END END RETURN
zonlyRepAutoCycle: doSepSubContour EachCycle IF NOT FirstCycle? doSepSubSPMove END doSepSubZMoves NextCycle IF FeedConnect? doSepSubExit END SeqLab EndSub EOL CloseSub {Element shift, not pattern} autoCycPat {write pattern moves and main calls} resetSepSubSR TrackZNO# ClearancePlane2# RETURN
zonlyRep: doSepSubContour EachCycle IF NOT FirstCycle? doSepSubSPMove END doSepSubZMoves NextCycle resetSepSubSR IF FeedConnect? doSepSubExit ELSE TrackZNO# ClearancePlane3# END RETURN
millingOp: SeqLab ZCP2C EOL IF Repeats? NewProg IF ZshiftOnly? IF AutoCycle? {incremental Autocycle sub can have Z moves} zonlyRepAutoCycle ELSE {Z shift only, NOT Auto Cycle} SetFlag('1') { Milling ZShiftOnly SepSubs activated } zonlyRep SetFlagF('1') { Milling ZShiftOnly SepSubs deactivated } END {end Auto Cycle IF} ELSE {not Z only} g92Sub END {end Z only IF} ELSE {no repeat OPs} milling END IF AutoCycle? SeqLab ZCP3C EOL setSRXYtoACEP ELSE SeqLab RapidC ZCP3C EOL END RETURN
skipToLastFeat: EachFeat IF LastFeat? TrackXNO# SPX# TrackYNO# SPY# END NextFeat RETURN
setDrillEndOpZ: IF RetractToCP1? TrackZNO# ClearancePlane1# ELSE TrackZNO# ClearancePlane2# END RETURN
drillingOp: SeqLab DrillCP EOL GetCycle IF NOT Rotations? IF Tap? AND NOT RigidTap? SeqLab 'M49' EOL { disable potentiometers } END END SeqLab IF RigidTap? 'G84.1' ELSE Cycle END FromCP doStartPos ZDepth RLevel Dwell Peck Retract IF RigidTap? FadalTapF '2' FadalTapQ ELSE FeedEnt END EOL IF CallMasterOp? SeqLab CallLabB CallMasterNum# '01' EOL skipToLastFeat ELSE TrackZNO# SPZ# IF MasterOp? SetFlag('1') { DrillSubs activated } NewMasterProg SeqLab CallLab '01' EOL startSub toolPath SeqLab EndSub EOL CloseSub SetFlagF('1') { DrillSubs deactivated } ELSE toolPath END END setDrillEndOpZ IF NOT Rotations? SeqLab Rapid DrillOff ZCP3 IF Tap? AND NOT RigidTap? 'M49' { enable potentiometers } END EOL END RETURN
getSpeed: IF Drilling? GetCycle END IF Drilling? AND RigidTap? SeqLab Speed '.2' EOL SeqLab 'G84.2' EOL ELSE IF FirstOperation? OR NewTool? SeqLab Speed SpinOn EOL ELSE { SameTool } IF LAST ProgStop? SeqLab SpeedC SpinOn EOL ELSE SeqLab SpeedC EOL END END END RETURN
checkPass: {use the correct StrtPos} IF AutoCycle? SetPass2 ELSE SetPass1 END RETURN
rotaryReps: {use the correct EndPos} EachRotation IF Milling? IF FirstRotation? NewProg SaveProgNum2 StartSub millingOp SeqLab EndSub EOL CloseSub checkPass ELSE SeqLab rotateStartPosC EOL END SeqLab CallLabB Program2# '01' EOL ELSE IF Drilling? IF FirstRotation? IF Tap? AND NOT RigidTap? SeqLab 'M49' EOL { disable potentiometers } END drillingOp checkPass ELSE IF RetractToCP1? AND Equal? ClearancePlane1# ClearancePlane3# SeqLab rotateStartPosC EOL ELSE IF NOT RetractToCP1? AND Equal? ClearancePlane2# ClearancePlane3# SeqLab rotateStartPosC EOL ELSE { Need to cancel Drill Cycle between Rotations } SeqLab DrillOff Rapid ZCP3 EOL SeqLab rotateStartPosC EOL SeqLab DrillCP EOL SeqLab IF RigidTap? 'G84.1' ELSE Cycle END FromCP rotateStartPosC ZDepth RLevel Dwell Peck Retract IF Tap? 'F' SpeedRPM# FadalTapQ ELSE FeedEnt END EOL END END END IF CallMasterOp? IF NOT FirstRotation? SeqLab CallLabB CallMasterNum# '01' EOL END ELSE IF MasterOp? IF NOT FirstRotation? SeqLab CallLab '01' EOL END ELSE IF Flag?('9') { valid Drill Rotation Sub } SeqLab CallLab '01' EOL END END END IF LastRotation? ResetCool SeqLab Rapid DrillOff ZCP3 IF Tap? AND NOT RigidTap? 'M49' { enable potentiometers } END EOL END END END NextRotation TrackXNO# Recall# Num#('1') { xOpEP } TrackYNO# Recall# Num#('2') { yOpEP } TrackZNO# ClearancePlane3# RETURN
opGuts: IF Rotations? rotaryReps ELSE IF Milling? millingOp ELSE IF Drilling? drillingOp END END END RETURN
progStart: InitProg ReverseXZArcs InitWFONum SetFlood SetMaxRPM('10000') IF Metric? SetMaxFeed('12700') ELSE SetMaxFeed('500') END Save# Num#('1') Num#('0') { Status Register Variable for X Axis } Save# Num#('2') Num#('0') { Status Register Variable for Y Axis } Save# Num#('10') Num#('0') { FORMATting for Number of Subroutine Loops } SetFlagF('1') { Milling ZShiftOnly SepSubs/DrillSubs deactivated } SetFlagF('2') { Need to output wfoStuff twice for MP-ESO-OTAP-ECP, once for all others } SetFlagF('5') { Suppress Redundant WFO for MP-WFO-OTAP-ECP } SetFlagF('9') { For valid Drill Rotation Sub } IF PSComment? AND UseComments? 'Utility Data:' EOL ' At Op Start: All literals and commands will appear at the beginning of the operation.' EOL ' At Op End: All literals and commands will appear at the end of the operation.' EOL ' Literals: put between single or double quotes.' EOL ' Separate commands and literals with at least one space.' EOL ' A CR ( RETURN key ) will start a new line.' EOL ' Commands: may be capital and/or lower case letters. Separate commands with a space.' EOL ' NewWFO(56), NWFO(56) -' EOL ' The Work Fixture Offset # you specify will be used for all following operations.' EOL ' Do not use with the ncPost multiple part option.' EOL ' 5thAxisCW(30), 5ACW(30) -' EOL ' generates a + B move of the value you specify' EOL ' 5thAxisCCW(22.5), 5ACCW(22.5) -' EOL ' generates a - B move of the value you specify' EOL END RETURN
initOp: EOR EOL SeqLab 'O' Program# IF UseComments? AND ProgramNameComment? '*' ProgramName$ END EOL SetProgNum('0') IF UseComments? IF ProgramComment? SeqLab '* ' ProgramComment$ EOL END IF FormatNameComment? SeqLab '* FORMAT: ' FormatName$ EOL END IF TimeComment? SeqLab '* ' Date$ ' AT ' Time$ EOL END IF MovesComment? SeqLab '* OUTPUT IN ' MoveType$ ' INCHES' EOL END IF PartsComment? SeqLab '* PARTS PROGRAMMED: ' Parts# EOL END IF StartToolComment? SeqLab '* FIRST TOOL NOT IN SPINDLE' EOL END END OpenSub restoreScale RETURN
firstOp1: doPostScript IF ToolChangeAtHome? SetHome END SeqLab wfoStuff EOL SeqLab OpToolID ToolChng EOL SeqLab ProgStop EOL doOpComments RETURN
newToolOp2: IF ToolChangeAtHome? SeqLab AbsOrInc Rapid Home SpinOff EOL ELSE SeqLab SpinOff EOL END SeqLab OpToolID ToolChng EOL IF LAST ProgStop? SeqLab 'M00' EOL ELSE SeqLab ProgStop EOL END RETURN
newToolOp3: {Start new Operation} doOpComments doPostScript RETURN
sameToolOp1: doEndOpPS IF LAST ProgStop? SeqLab CoolOff EOL SeqLab SpinOff EOL SeqLab 'M00' EOL ELSE IF CoolOff? AND LAST NOT CoolOff? SeqLab CoolOff EOL END END setAngleUnder360 RETURN
sameToolOp2: {Start new Operation} doOpComments doPostScript checkPass RETURN
sameToolOp3: {Start new Operation} getSpeed SeqLab PlaneC AbsOrInc Rapid doStartPos EOL IF LAST ProgStop? SeqLab OfstOn EOL SeqLab CoolOn EOL ELSE IF NewToolOffset? SeqLab OfstOn EOL END IF NOT CoolOff? AND LAST CoolOff? SeqLab CoolOn EOL END END RETURN
end1: doEndOpPS SeqLab CoolOff EOL setAngleUnder360 IF NotEqual? UnitAngle# Num#('0') SeqLab absOrIncC RapidC 'A' IF GreaterThan? UnitAngle# Num#('180') '-' END TrackC# Num#('0') EOL END RETURN
end2: IF ToolChangeAtHome? SeqLab absOrInc Rapid FirstHome SpinOff EOL ELSE SeqLab SpinOff EOL END IF ProgStop? SeqLab 'M00' EOL END RETURN
end3: SeqLab 'G49H0X0Y0Z0' EOL SeqLab 'E0' EOL SeqLab EOP EOL EndSubs CloseSub Post2 {organize Subs into one program} EOR EOL 'BYE' EOL Close IF UseComments? SetScale('1') {restore scale for comments} Reopen IF FileBytesComment? SeqLab '* FILE LENGTH: ' FileBytes# ' CHARACTERS' EOL END IF FileFeetComment? SeqLab '* FILE LENGTH: ' FileFeet# ' FEET' EOL END IF FileMetersComment? SeqLab '* FILE LENGTH: ' FileMeters# ' METERS' EOL END Close END Retag RETURN
mpAllTools1P: {Multiple Parts, All Tools 1 Part} EachOp {Start of post processing} IF EquallySpacedOffsets? SetFlag('2') { Need to output wfoStuff twice for MP-ESO-OTAP-ECP, once for all others } END IF FirstOperation? openMP firstOp1 firstOp2 firstOp3 ELSE IF NewTool? newToolOp1 newToolOp2 {to tool change, CS problem} newToolOp3 newToolOp4 newToolOp5 ELSE {implied SameTool?} sameToolOp1 sameToolOp2 sameToolOp3 END END {common point for all operations} opGuts NextOp {loops back to EachOP until last Operation} end1 end2 closeMP end3 RETURN
mp1ToollAllPfu: {Multiple Parts, 1 Tool all Parts, full up} EachOp {Start of post processing} IF EquallySpacedOffsets? SetFlag('2') { Need to output wfoStuff twice for MP-ESO-OTAP-ECP, once for all others } END IF FirstOperation? firstOp1 openMP firstOp2 firstOp3 ELSE IF NewTool? newToolOp1 closeMP newToolOp2 {to tool change, CS problem} newToolOp3 openMP newToolOp4 newToolOp5 ELSE {implied SameTool?} sameToolOp1 sameToolOp2 sameToolOp3 END END {common point for all operations} opGuts NextOp {loops back to EachOP until last Operation} end1 closeMP end2 end3 RETURN
mp1ToollAllPXcp: {Multiple Parts, 1 Tool all Parts, exit Clearance plane} EachOp {Start of post processing} SetFlag('2') { Need to output wfoStuff twice for MP-ESO-OTAP-ECP, once for all others } IF FirstOperation? firstOp1 firstOp2 firstOp3 openMP firstOp2 {need StrtPos in Sub} ELSE IF NewTool? closeMP newToolOp1 newToolOp2 {to tool change, CS problem} newToolOp3 newToolOp4 newToolOp5 openMP newToolOp4 {need StrtPos in Sub} ELSE {implied SameTool?} sameToolOp1 sameToolOp2 sameToolOp3 END END {common point for all operations} opGuts NextOp {loops back to EachOP until last Operation} closeMP end1 end2 end3 RETURN
noMPs: {no multiple parts} EachOp {Start of post processing} SetFlag('2') { Need to output wfoStuff twice for MP-ESO-OTAP-ECP, once for all others } IF FirstOperation? firstOp1 firstOp2 firstOp3 ELSE IF NewTool? newToolOp1 newToolOp2 newToolOp3 newToolOp4 newToolOp5 ELSE {implied SameTool?} sameToolOp1 sameToolOp2 sameToolOp3 END END {common point for all operations} opGuts NextOp {loops back to EachOP until last Operation} end1 end2 end3 RETURN
{Start of executable Prog, Top Level ****}
progStart {setup and initializations} initOp
IF MultipleParts? IF AllToolsOnePart? mpAllTools1P ELSE {implied OneToolAllParts?} IF FullUp? mp1ToollAllPfu ELSE {implied ExitClearancePlane?} mp1ToollAllPXcp END END ELSE noMPs END