CATALOGUE CARD

K4-15-108

ISSUE

2

MINING INDUCTION MOTORS

SG3 450X-4

PAGE

1/1

File No: 500 kW, 3300V, SG3 450X-4.doc/2005
Translated by: PTU -DAMAR- Sosnowiec

APPLICATION

The one –speed motors of SG3 450X-4 type are intended for driving mining machines and equipment, and
especially for driving getting units of combined cutter loaders.
The motors can be used in underground parts of mines and surface installations of the mines, where there are
possible explosion conditions for methane and/ or coal dust.
There is also possible to opearte the motors in the surroundings where the explosion-proof equipment is not required.

CHARACTERISTIC FEATURES OF MOTORS

•

Induction 3-phase motors with welded single squirrel-cage rotor,

•

Explosion-proof construction with flame-proof casing of motor „d” - mark

I M2 EExd I, equipment ranked as

group I of category M2 according to Directive 94/9/WE,

•

The degree of protection IP 55 acc. to PN-EN 60034-5:2002U,

•

The motors are cooled by water flowing through the channels in body,

•

The form of execution: flanged execution – IM 3001(B5), flange FF740 or FF940,

•

Basic voltage execution: 3300V – 50Hz
After settlement it is possible to execute the motors for other voltage and frequency of 50/60Hz,

•

Class of insulation: class F – primary execution, class H – execution against order,

•

Thermal protection of motors: bimetal sensors NC or posistor PTC sensors in winding and bearing nodes – two
identical circuits – basic one and stand-by one,

•

Thermometric resistors Pt100 are built in winding and bearings for temperature control,

•

Two-inlet terminal box with cable inlet Wk3u/d... produced by Damel for feeder cable and inlet Wku/d47
produced by Damel for conductor with auxiliary circuits,

•

The motor is equipped with the final link of protection conductor continuity control circuit, mounted in the
terminal box – primary execution: the final link CK-OA (with diode) produced by Damel,

•

Feeding and start-up: the motors are intended for feeding from power network – start-up by direct switching on
the voltage,

•

The motors adapted for work in temperate climate; after settlement the adaptation for work in tropical climate TA
or TH is possible.

COMPATIBILITY WITH REQUIREMENTS OF STANDARDS

The motors meet requirements of Directive 94/9/WE (ATEX), european harmonized standards and domestic

standards:

- standards for electrical equipment in areas of explosion hazard:

- EN 50014:1997+A1:1999+A2:1999 – Polish equivalent PN-EN 50014:2002U,
- EN 50018:2000+A1:2002 – Polish equivalent PN-EN 50018:2002U,
- EN 50019:2000 – Polish equivalent PN-EN 50019:2002U,

- standards for rotational electric machines:

- EN 60034-1:1998+A1:1998+A2:1999+AC:2000 – Polish equivalent PN-EN 60034-1:2001

- domestic standards for induction motors for mining machines:

- PN G-38010:1997 (domestic norm).

CERTIFICATES

The motors have the certificates and permissions:

-

certificate WE issued by notified Testing Station GIG KDB, valid on the area of European Union.

CATALOGUE CARD

K4-15-108

ISSUE

2

MINING INDUCTION MOTORS

SG3 450X-4

PAGE

2/2

File No: 500 kW, 3300V, SG3 450X-4.doc/2005
Translated by: PTU -DAMAR- Sosnowiec

TECHNICAL DATA

Table 1

Parameters

SG3 450X-4

Rated power P

N

[kW]

500

Rated voltage U

N

[V]

3300

Current at rated voltage I

N

[A]

106

Power factor cos

φ

0,88

Efficiency

η

[%] 94,8

Rotational speed n

[1/min]

1485

Rated moment M

N

[Nm]

3215

Multiplicity of start-up current I

k

/I

N

7,3

Multiplicity of start-up moment M

l

/M

N

1,4

Multiplicity of critical moment M

max

/M

N

2,5

Min. flow of cooling water

[dm

3

/min] 20

Mode of operation

S1;

S4-60%, 40c/h J

ext

/J

M

=1

Rotor moment of inertia J

M

[kgm

2

] 9

Mass of the motor

Version A /FF740/
Version B /FF940/

[kg]

2180
2380

1. The parameters of motor: rated current, efficiency, power factor, rotational speed and rated moment relate to

rated load at rated feeding conditions – 50Hz.

2. Multiplicities of start-up current , start-up moment and critical moment refer to direct connection of the motor to

the supply network (mains).

3. J

ext

– inertia moment of motor load referred to the shaft of motor

Fig.1 Diagram of motor connections

Fig.2 Diagram of cooling system

Temperature sensors bimetal NC or posistor PTC

Disk P Disk N W i n d i n g

Thermometric resistors Pt 100

Disk P Disk N W i n d i n g

The diagram of connections of temperature sensors and Pt 100

resistors

EK - Feeder cable control general screen

terminal

STATOR

Water inlet

Water outlet

CATALOGUE CARD

K4-15-108

ISSUE

2

MINING INDUCTION MOTORS

SG3 450X-4

PAGE

3/3

File No: 500 kW, 3300V, SG3 450X-4.doc/2005
Translated by: PTU -DAMAR- Sosnowiec

Fig.3 Overall and assembly dimensions

CONDITIONS OF OPERATION AND APPLICATION

•

Ambient temperature

0÷40

o

C

•

Relative humidity at temperature of 35

o

C 97÷100%

•

Height above the sea level

≤ 1000m

•

Degree of corrosive aggressiveness C acc. to PN-71/H-04651

•

Admissible inclination of the shaft axis to level

≤ 30

o

•

Parameters of cooling water at inlet of cooling system

- maximum temperature

30

o

C

- maximum static pressure

3MPa

•

Supply voltage

(0,95÷1,05)U

N

WATER INLET

Execution

Terminating dimensions

Version A/FF740/

WATER OUTLET

Version B/FF940/

CATALOGUE CARD

K4-15-108

ISSUE

2

MINING INDUCTION MOTORS

SG3 450X-4

PAGE

4/4

File No: 500 kW, 3300V, SG3 450X-4.doc/2005
Translated by: PTU -DAMAR- Sosnowiec

•

Electrical terminal
Power supply connection – mining armour conductor with rubber armour and insulation, multicore, screened for
voltage of 1,9/3,3kV, with section area of cores selected to operating conditions.
Connection of auxiliary circuits of temperature sensors – auxiliary cores of feeder cable or pilot wire with
section area of wires up to 4mm

2

.

•

Leading the armour conductors to terminal box through cable inlets selected according to the outer diameter of
conductors acc. to table 2.

•

Table

2

Type of inlet

The range of diameters of conductors for cable inlets

Wk3u/d80...

34 ÷ 38 36 ÷ 40 40 ÷ 44 41 ÷ 46

44÷49 48 ÷ 53

52-57

Wk3u/d100... 52-57 55-61 59-65 62-68 68-74

Wk2u/47

19 ÷ 21 20 ÷ 24 22 ÷ 26

In case the Orderer does not state the type of cable inlet together with outer diameter of conductor the motor is
delivered with cable inlet determined acc. to Table 3, column 2.

OFFER FOR DELIVERIES OF MOTORS

The producer offers motors in primary execution and in options executed against the order from offeree (additional,
diversified equipment).

Table 3

1

Constructional

characteristic of motor

2

Primary execution

3

Execution against order

rated voltage

3300V

other voltage

frequency 50Hz

50/60Hz

form of execution

Version A – FF740

flanged IM 3001(B5)

Version B – FF940

flanged IM 3001(B5)

class of insulation

F

H

thermal

protection – type of sensors

bimetal NC

posistor PTC

Temperature control

– thermometric elements

thermometric resistors Pt100

thermometric resistors Pt100

cable inlets

Wk3u/d100-62-68

Wk2u/d47-22-26

Wk3u/d80... or Wk3u/d100…

Wk2u/d47....

with selected gasket - see table 2

final link

of control circuit

CK-0A product of Damel

CK … appointed by Orderer

(acc. to catalogue card K4-15-121)

climatic execution

for temperate climate

for tropical climate TH or TA

constructional characteristic

other than above mentioned

–

acc. to settlements, it can require

acceptance of the unit certifying the

product

The following items are included to the delivered motor:
- running-technical documentation ( RTD - Service Manual of the motor).
- declaration of conformity WE.

ORDERING PROCEDURE

The following data should be stated in the order directed to the address of manufacturer given below:

- type of motor, power
- rated voltage and frequency
- motor execution: preliminary – see table 3 column 2 or execution against order, for which required equipment

and constructional characteristic should be determined acc. to table 3 column 3.

CATALOGUE CARD

K4-15-108

ISSUE

2

MINING INDUCTION MOTORS

SG3 450X-4

PAGE

5/5

File No: 500 kW, 3300V, SG3 450X-4.doc/2005
Translated by: PTU -DAMAR- Sosnowiec

When ordering we recommend to fill up the questionary „Statement of technical data of the motor...” – accessible at
internet (web) sites and in Marketing Department of DFME DAMEL.

The producer offers additionally:

- guarantee and after guarantee service,
- delivery of spare parts,
- training of employees in the range of correct maintenance and operating the motor.

Producer reserves the right to implement to the motor changes resulting from technical progress.

Dąbrowska Fabryka Maszyn Elektrycznych DAMEL S. A.

Aleja Józefa Piłsudskiego 2, 41-300 Dąbrowa Górnicza, POLSKA, tel: [phone] do 39

Faks (32) 264-34-26, 264-10-12, http: www.damel.com.pl, email: [e-mail]

Elaboration: „DAMEL” – TK/LP/10/2004