REMOVING - REFITTING : FRONT BUMPER

URGENT

: Observe the safety and cleanliness recommendations.

URGENT

: If raising the vehicle on a lift, wheels hanging, remove the cap of the LDS fluid reservoir. Refit the

cap of the LDS fluid reservoir, once you have lowered the vehicle (According to equipment).

1. Recommended tools

[1] Stripping tools (-).1350-ZZ.

Figure : E5AP30WD

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C5 (X7) - C5JG011UP0 - Removing - refitting : Front bumper

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[2] Hook for unlocking/locking the 1/4 turn clips (Tools to be produced locally) :

Material : Soft steel
A = 550 mm
B = 80 mm
C = 12 mm
D = 30°
E = 10 mm
F = 4 mm diameter

2. Preliminary operation

Remove the front mud shields

.

3. Removing

Figure : E5AM0AGD

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Unclip the clip (2) (Bonnet opening control cable (1); Using a thin screwdriver.
Remove :

The bolts (3)
The pins (4) ; Using tool [1]

Remove the bolts (5).

Figure : C4AM0D5D

Figure : C4AM0D6D

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Visually note the location of the headlamp wash pipes (6), (9).
Uncouple :

The left-hand headlamp wash pipe (6) from the union (7)
The right-hand headlamp wash pipe (9) from the union (8)

Disconnect the connectors ( as "a").

3 .1. O

n th e left

3 .1. O

n th e left

3 .1. O

n th e left

3 .1. O

n th e left ----han d side

han d side

han d side

han d side

Figure : C4AM0D7D

Figure : C4AM0D8D

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Unlock the fixings (10) by a 1/4 turn (Anticlockwise) (following the arrow ) ; Using tool [2].

3.2. On the right-hand side

Unlock the fixings (10) by a 1/4 turn (Clockwise) (following the arrow ) ; Using tool [2].

3.3. Removing (continued)

Figure : C4AM0D9D

Figure : C4AM0DAD

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2 op erators are necessary to carry out the following operations.
Detach the front bumper (11) ( as "b" ) (Following the arrow ) ; Using tool [1] (on each side).
Remove the front bumper (11).

4. Refitting

Refit the front bumper (11).

4.1. On the left-hand side

Lock the fixings (10) by a 1/4 turn (Clockwise) ; Using tool [1].

4.2. On the right-hand side

Lock the fixings (10) by a 1/4 turn (Anticlockwise) ; Using tool [1].

4.3. Refitting (continued)

Proceed in the reverse order to remo val.
Tighten the bolts (3), (5) to 1 ± 0,2 daN.m.

URGENT : Always replace the faulty clips.

CAUTION : Before closing the bonnet check that the opening control and the lock are operating correctly.

Check that the electrical equipment is working correctly.

Figure : C4AM0DBD

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