{1/3/89 Copied & modified Fanuc 10M M008.54 for R.C.H. Eng. Machine is a Mazak VQC 20/40A with Mazatrol M-2 control. Calling the OpToolID cancels the offset & sends Z home & puts the tool in the spindle & calls the length offset. Replaced OfstOff with OpToolID or UnTool at end of prog so first tool is in spindle at prog start. Added GearRange. Deleted tool changes & length offset calls. Deleted Home & SpinOff commands Put ZCP1 and CoolOn on StrtPos line. Changed sequence numbers to 3 fixed places. Jim Radcliffe}
{3/6/89 Modified; Mazatrol M2 Mazak M162.55, for RCH Eng. Add 'G92Z0.' to end of Prog. Jim Radcliffe}
{5/23/90, corrected tool call for for multiple parts full up, see above notes, JR} {5/23/90, Updated: Mazatrol M2 Mazak M162.56 to .72.1 format, JR} {7/24/90, Replaced all occurances of SetSRXYZero with SetSRXYtoSP, DWB} {12/12/90, Updated: Mazatrol M2 Mazak M162.73 to .76.1 format, JR}
{4/03/91 Modified: Mazatrol M2 Mazak M162.76.1 For: Gibbs & Associates Updated to Version 4.0 per Fanuc 6M M001.80 Format. DWB}
{2/11/94, Updated Mazatrol M2 Mazak M162.79 to .81.2 format, JR}
{3/12/94 Add G43H# for TLO. Eliminate spaces before and after "Warning..." dan Pilone}
{5/8/94 Moved CoolOn. Forced SpinOn and Speed at start of each new OP. Put: SeqC 'G91G28Z0.' EOL literal at each tool change and at end of program. Put optional stop and end of ALL operations, not just tool change ops. Added OfstOn and CoolOn at start of all ops, even if same tool Dan Pilone}
{11/21/94 Removed ZCP1 from StrtPos line Dan Pilone}
{8/30/95 Added G95 to tap cycle line. Added G94 to G80 line. Changed Tap feedrate to IPR Dan Pilone}
{11/30/95, M676.81.2, Updated for Catalyst v2.20 per Fanuc 6M M001.85 Format, DWB}
{1/17/96, Updated .85 to .86 version, MPK}
{3/22/96, Tested ZOnlyRepAutoCycle, Changed version # to .89, MPK}
{Prog Numeric Format Definitions *******************************************}
RestoreScale: IF Metric? {CAM file is in Metric, tools and tool path} SetScale('.03937007874') { change to English, this is an English post} END RETURN
DoSubComment: IF UseComments? AND SubComment? '( SUB NUMBER: ' Program# ' )' EOL END RETURN
DoOpComments: IF UseComments? SetScale('1') IF OperationIDComment? '( OPERATION ' Operation# ': ' OperationType$ ' )' EOL END IF OperationComment? '( ' OperationComment$ ' )' EOL END IF WorkGroupComment? '( ' WorkGroupComment$ ' )' EOL END IF ToolTypeComment? '( TOOL ' Tool# ': ' ToolDiameter# ' ' ToolType$ ' )' EOL END IF ToolComment? '( ' ToolComment$ ' )' EOL END RestoreScale END RETURN
EntryMove: IF FeedEntry? SeqC Feed ZIn FeedEnt EOL ELSE SeqC RapidC ZIn EOL END RETURN
StartSub: OpenSub SubID EOL DoSubComment RETURN
SubWarning: IF NOT FeedConnect? IF AnyZshift? '(---) ' EOL '( WARNING Z CLEARANCE WILL CHANGE WITH EACH CYCLE OF SUB REPEAT )' EOL '(---) ' EOL END END RETURN
FinishSub1: {part 1} SeqC CRCOffC IF NOT FeedConnect? IF AutoCycle? ZCP3C ELSE IF FIFO? {.81} FeedC ZCP3C FeedEntC ELSE RapidC ZCP3C END END END EOL RETURN
DoAbsOrInc: IF Flag?('1') AND AbsoluteMoves? IF ZMove? AND AbsValue? IncValue ELSE IF NOT ZMove? AND NOT AbsValue? AbsValue END END END RETURN
DoDrillAbsOrInc: IF Flag?('1') AND AbsoluteMoves? IF SPZMove? AND AbsValue? IncValue ELSE IF NOT SPZMove? AND NOT AbsValue? AbsValue END END END RETURN
RestoreAbsOrInc: IF Flag?('1') AND AbsoluteMoves? AND NOT AbsValue? SeqC AbsValue EOL END RETURN
ckCRC: IF LastFeat? CRCOffC ELSE IF NOT ZMove? SetFlag('2') { CRCOffsetC } CRCOnC END END RETURN
ckCRCNum: IF Flag?('2') SetFlagF('2') CRCOffsetC END RETURN
FormatArc: DoAbsOrInc IF ArcCW? CWArcC ELSE CCWArcC END MoveXYZC IF ArcIJFormat? ArcIJC ELSE ArcRC END RETURN
ToolPath: ResetCRCNum EACHFeat IF PointFeat? IF AutoCycle? SeqC MoveSXYC EOL SeqC SubCall CallLab EOL CalcACSRXY {calc tool position after sub call, CalcAutoCycleStatusRecordXY} ELSE SeqC DoDrillAbsOrInc MoveSXYZC EOL {.80.01} END ELSE IF RapidFeat? IF XMove? OR YMove? OR ZMove? SeqC DoAbsOrInc ckCRC RapidC MoveXYZC ckCRCNum EOL END ELSE IF LineFeat? IF XMove? OR YMove? OR ZMove? IF Decelerate? IF RoomToDecel? DecelMove1 SeqC FormatLine FeedRateC ckCRCNum EOL DecelMove2 END SeqC FormatLine DecelFeed ckCRCNum EOL ELSE SeqC FormatLine FeedRateC ckCRCNum EOL END END ELSE IF ArcFeat? EACHQuadrant { Do not use NOT, FIRST, LAST or NEXT modifiers in this loop } IF LastQuadrant? AND Decelerate? IF RoomToDecel? DecelMove1 SeqC FormatArc ArcFeedC EOL DecelMove2 END SeqC FormatArc DecelFeed EOL ELSE SeqC FormatArc ArcFeedC EOL END NEXTQuadrant END END END END NEXTFeat RestoreAbsOrInc RETURN
WFOStuff: IF NewWFO? IF MultipleParts? '*** WARNING *** DO NOT USE NEWWFO() WITH NCPOST MULTIPLE PARTS' EOL ELSE 'G' NewWFO# END ELSE IF NOT SameTool? IF NeedWFO1? 'G' NewWFO# END END END RETURN
AutoCycCutSub2: {part 2} ToolPath SeqC AbsOrInc IF Repeats? AND FeedConnect? AND ZshiftOnly? {.69 removed RapidC} {.71.2 removed CRCOffC, gets turned off in ToolPath} ELSE IF FIFO? {.81} FeedC ZCP2 FeedEntC ELSE RapidC ZCP2 END END EOL SeqC EndSub EOL CloseSub SetSRSubXY {restore SR to 1st position value} SetSRSubMove RETURN
AutoCycPat: SetPass2 {position pattern} ToolPath {call after NewProg for correct sub calls} SetPass1 {reset} RETURN
Milling: IF AutoCycle? NewProg AutoCycCutSub1 EntryMove AutoCycCutSub2 AutoCycPat ELSE EntryMove ToolPath END RETURN
ZonlyRepAutoCycle: AutoCycPat {write pattern moves and main calls} StartSub NewProg EachCycle SetSRXYtoEP IF FeedConnect? IF NOT FirstCycle? IF SPXMove? OR SPYMove? SeqC Feed IncValue StrtPosC EOL SeqC AbsOrInc ELSE SeqC Feed END ELSE SeqC Feed END ZInPlusInc FeedEnt EOL ELSE IF NOT FirstCycle? IF SPXMove? OR SPYMove? SeqC Rapid IncValue StrtPosC EOL IF FeedEntry? SeqC AbsOrInc ZCP2PlusInc EOL SeqC Feed ZInPlusInc FeedEnt EOL ELSE SeqC AbsOrInc ZInPlusInc EOL END ELSE IF FeedEntry? SeqC Rapid ZCP2PlusInc EOL SeqC Feed ZInPlusInc FeedEnt EOL ELSE SeqC Rapid ZInPlusInc EOL END END ELSE IF FeedEntry? SeqC Feed ZInPlusInc FeedEnt EOL ELSE SeqC Rapid ZInPlusInc EOL END END END IF FirstCycle? SetStatusOff {protect Z position for incremental sub} END SeqC SubCall CallLab EOL NextCycle SetStatusOn AutoCycCutSub1 {build element sub} AutoCycCutSub2 {.69, removed FinishSub1} IF FeedConnect? {there is no Z up in the sub, .69} IF FIFO? {.81} SeqC Feed ZCP2 FeedEnt EOL {.69} ELSE SeqC Rapid ZCP2 EOL {.69} END END {.69} SeqC EndSub EOL CloseSub {Element shift, not pattern} RETURN
ZonlyRep: EachCycle IF NOT FirstCycle? SeqC Connect StrtPos EOL {.71.2, added Connect} END IF FeedConnect? SeqC FeedC ZInPlusInc FeedEnt EOL {.71.2, changed to FeedC} ELSE {Entry/Exit Connect} IF FeedEntry? IF NOT FirstCycle? SeqC RapidC ZCP2PlusIncC EOL {can't call for cycle =1} {.69 added Rapid, reads better} {.71.2, changed to RapidC, reads better} END SeqC Feed ZInPlusInc FeedEnt EOL ELSE SeqC RapidC ZInPlusInc EOL {.69 added Rapid, reads better} {.71.2, changed to RapidC, reads better} END END SeqC SubCall CallLab EOL NextCycle StartSub TrackZNO# FIRST SPZ# ToolPath FinishSub1 SeqC EndSub EOL CloseSub RETURN
CheckPass: IF AutoCycle? {use the correct StrtPos} SetPass2 ELSE SetPass1 END RETURN
SkipToLastFeat: EachFeat IF LastFeat? TrackXNO# SPX# TrackYNO# SPY# END NextFeat RETURN
SetDrillEndOpZ: IF RetractToCP1? TrackZNO# ClearancePlane1# ELSE TrackZNO# ClearancePlane2# END RETURN
{Start of executable Prog **************************************************}
{setup and initializations} InitProg ReverseXZArcs InitWFONum SetFlood UseSeparateSubCalls SetMaxSeparateSubCalls('50') SetMaxRPM('10000') SetMaxFeed('500') SetFlagF('1') { Milling ZShiftOnly SepSubs } SetFlagF('2') { CRCOffsetC } IF PSComment? AND UseComments? 'PostScript:' EOL ' Literals: put between single or double quotes.' EOL ' Separate commands and literals with at least one space.' EOL ' A CR ( RETURN key ) will start a new line.' EOL ' Commands: may be capital and/or lower case letters. Separate commands with a space.' EOL ' EndOP -' EOL ' all literals and commands before an ENDOP command' EOL ' will appear at the beginning of the operation. All ' EOL ' literals and commands after an ENDOP command will appear' EOL ' at the end of the operation. ' EOL ' NewWFO(56), NWFO(56) -' EOL ' The Work Fixture Offset # you specify will be used for all following operations.' EOL ' Do not use with the ncPost multiple part option.' EOL ' 4thAxisCW(12.5), 4ACW(12.5) -' EOL ' generates a + A move of the value you specify' EOL ' 4thAxisCCW(22.5), 4ACCW(22.5) -' EOL ' generates a - A move of the value you specify' EOL ' 5thAxisCW(30), 5ACW(30) -' EOL ' generates a + B move of the value you specify' EOL ' 5thAxisCCW(22.5), 5ACCW(22.5) -' EOL ' generates a - B move of the value you specify' EOL END EachOp {Start of post processing *********************} IF FirstOperation? EOR EOL ProgID1 IF UseComments? AND ProgramNameComment? '( ' ProgramName$ ' )' END EOL IF ToolChangeAtHome? SetHome END IF UseComments? IF ProgramComment? '( ' ProgramComment$ ' )' EOL END IF FormatNameComment? '( FORMAT: ' FormatName$ ' )' EOL END IF TimeComment? '( ' Date$ ' AT ' Time$ ' )' EOL END IF MovesComment? '( OUTPUT IN ' MoveType$ ' INCHES )' EOL END IF PartsComment? '( PARTS PROGRAMMED: ' Parts# ' )' EOL END IF StartToolComment? '( FIRST TOOL IN SPINDLE )' EOL END END OpenSub RestoreScale IF MultipleParts? AND AllToolsOnePart? OpenMP END Seq Plane 'G80' CRCOff EOL DoPostScript SeqC WFOStuff GearRange OpToolID EOL DoOpComments SeqC Speed SpinOn EOL IF MultipleParts? AND OneToolAllParts? AND FullUp? OpenMP END CheckPass SeqC AbsOrInc Rapid StrtPos EOL SeqC OfstOn EOL SeqC CoolOn EOL IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? OpenMP SeqC StrtPos EOL END ELSE IF NewTool?
{Finish off last Operation}
IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? CloseMP END IF LAST NOT CoolOff? SeqC CoolOff EOL END IF MultipleParts? AND OneToolAllParts? AND FullUp? SeqC 'T' LAST Tool# EOL CloseMP END SeqC OpToolID EOL SeqC 'G91G28Z0.' EOL {5/8/94} DoEndOpPS IF LAST ProgStop? SeqC 'M0' EOL ELSE SeqC 'M1' EOL {ProgStop} END
{Start new Operation}
DoOpComments Seq Plane 'G80' CRCOff EOL DoPostScript SeqC WFOStuff GearRange OpToolID EOL SeqC Speed SpinOn EOL IF MultipleParts? AND OneToolAllParts? AND FullUp? OpenMP END CheckPass SeqC AbsOrInc Rapid StrtPos EOL SeqC OfstOn EOL SeqC CoolOn EOL IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? OpenMP SeqC StrtPos EOL END ELSE IF SameTool? DoEndOpPS IF LAST ProgStop? SeqC CoolOff EOL SeqC OpToolID EOL SeqC 'M0' EOL
{Start new Operation}
GetStartOfSameTool SeqC Speed SpinOn EOL SeqC PlaneC AbsOrInc Rapid StrtPos EOL SeqC OfstOn EOL SeqC CoolOn EOL ELSE IF CoolOff? AND LAST NOT CoolOff? SeqC CoolOff EOL END SeqC 'M1' EOL {ProgStop added 8/10/94 DP} IF NewToolOffset? SeqC OpToolID EOL
GetStartOfSameTool SeqC OpToolID EOL {added 8/10/94 DP} SeqC Speed SpinOn EOL SeqC PlaneC AbsOrInc Rapid StrtPos EOL SeqC OfstOn EOL {added 8/10/94 DP} SeqC CoolOn EOL {added 8/10/94 DP} END IF NOT CoolOff? AND LAST CoolOff? SeqC CoolOn EOL END END END END END {common point for all operations} IF Milling? SeqC ZCP2C EOL IF Repeats? NewProg IF ZshiftOnly? IF AutoCycle? {incremental Autocycle sub can have Z moves} ZonlyRepAutoCycle ELSE {Z shift only, NOT Auto Cycle} IF UseSeparateSubCalls? AND CyclesLessThanMaxSubCalls? SetFlag('1') { Milling ZShiftOnly SepSubs } ZonlyRep SetFlagF('1') ELSE {no sep subs desired} G92Sub END END {end Auto Cycle IF} ELSE {not Z only} G92Sub END {end Z only IF} ELSE {no repeat OPs} Milling END IF AutoCycle? SeqC ZCP3C EOL ELSE IF FIFO? {.81} SeqC FeedC CRCOffC ZCP3C FeedEntC EOL ELSE SeqC RapidC CRCOffC ZCP3C EOL END END ELSE IF Drilling? IF Repeats? NewProg StdSub SeqC AbsOrInc Rapid StrtPos EOL END SeqC DrillCP EOL GetCycle SeqC Cycle IF Tap? 'G95' END FromCP StrtPos ZDepth RLevel Dwell Peck Retract IF Tap? FeedIPRC ELSE FeedEnt END EOL IF CallMasterOp? SeqC SubCall CallLabB CallMasterNum# EOL SkipToLastFeat ELSE TrackZNO# FIRST SPZ# IF MasterOp? SetFlag('1') {std sep sub Zreps in effect} NewMasterProg SeqC SubCall CallLab EOL StartSub ToolPath SeqC EndSub EOL CloseSub SetFlagF('1') {not std sep sub Zreps in effect} ELSE ToolPath END END SetDrillEndOpZ SeqC 'G80G94' EOL SeqC RapidC CRCOff ZCP3 EOL IF Repeats? FinishSubG92 END SeqC 'M1' EOL END END NextOp {loops back to EachOP until last Operation}
{End of program ************************************************************}
{finish last operation} IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? CloseMP END IF NOT CoolOff? SeqC CoolOff EOL END IF MultipleParts? AND OneToolAllParts? AND FullUp? SeqC OpToolID EOL CloseMP END IF NOT FirstTool? SeqC UnTool EOL END DoEndOpPS SeqC 'G91G28Z0.' EOL {5/8/94} SeqC 'G91G28X0.Y0.' EOL SeqC 'G92Z0.' EOL IF ProgStop? SeqC 'M0' EOL END IF MultipleParts? AND AllToolsOnePart? CloseMP END SeqC EOP EOL CloseSub Post2 {organize Subs into one program} EOR EOL Close IF UseComments? SetScale('1') {restore scale for comments} Reopen IF FileBytesComment? '( FILE LENGTH: ' FileBytes# ' CHARACTERS )' EOL END IF FileFeetComment? '( FILE LENGTH: ' FileFeet# ' FEET )' EOL END IF FileMetersComment? '( FILE LENGTH: ' FileMeters# ' METERS )' EOL END Close END