33 1
PARKING BRAKE  PARKING BRAKE SYSTEM
PARKING BRAKE SYSTEM
3307B 01
PROBLEM SYMPTOMS TABLE
Use the table below to help you find the cause of the problem. The numbers indicate the probability of the
problems in descending order. Check each part in order. If necessary, replace these parts.
Symptom Suspect Area See page
1. Parking brake lever travel (Out of adjustment)
33 2
2. Parking brake wire (Sticking)
33 7
33 10
Brake drag
3. Parking brake shoe clearance (Out of adjustment) 32 31
4. Parking brake shoe lining (Cracked or distorted) 32 31
32 31
5. Tension or return spring (Damaged)
2004 COROLLA (RM1037U)
Author : Date : 1339
33 2
PARKING BRAKE  PARKING BRAKE SYSTEM
3307C 01
ADJUSTMENT
1. REMOVE REAR WHEEL
2. ADJUST REAR DRUM BRAKE SHOE CLEARANCE (See page 32 31)
3. INSTALL REAR WHEEL
Torque: 103 NÅ"m (1,050 kgfÅ"cm, 76 ftÅ"lbf)
4. INSPECT PARKING BRAKE LEVER TRAVEL
(a) Pull the parking brake lever to the fully applied position, and count the number of clicks.
Parking brake lever travel: 6  9 clicks at 196 N (20 kgf, 44.1 lbf)
5. ADJUST PARKING BRAKE LEVER TRAVEL
(a) Remove the rear console box sub assy (See page
71 10).
(b) Loosen the lock nut and turn the adjusting nut until the le-
ver travel turns correct.
Lock Nut
(c) Tighten the lock nut.
Torque: 5.0 NÅ"m (55 kgfÅ"cm, 44 in.Å"lbf)
(d) Install the rear console box sub assy.
Adjusting Nut
F41857
2004 COROLLA (RM1037U)
Author : Date : 1340
33 3
PARKING BRAKE  PARKING BRAKE LEVER SUB ASSY
PARKING BRAKE LEVER SUB ASSY
3307D 01
COMPONENTS
A/T:
Console Box
Carpet
M/T:
Floor Shift Shift
Lever Knob Sub assy
Console Panel Upper
Console Panel Upper
Parking Brake
Hole Cover Sub assy
A/T:
Console Box
Sub assy Rear
Connector
Lock Nut
Parking Brake
5.0 (55, 44 in.Å"lbf)
Lever Sub assy
Adjusting Nut
12.5 (130, 9)
Screw
12.5 (130, 9)
Parking Brake
Switch Assy
Parking Brake
Switch Connector
Parking Brake
Cable No.1
NÅ"m (kgfÅ"cm, ftÅ"lbf) : Specified torque
F42667
2004 COROLLA (RM1037U)
Author : Date : 1341
33 4
PARKING BRAKE  PARKING BRAKE LEVER SUB ASSY
3307E 01
REPLACEMENT
1. REMOVE CONSOLE BOX SUB ASSY REAR (See page 71 10)
2. REMOVE PARKING BRAKE LEVER SUB ASSY
(a) Disconnect the parking brake switch connector from the
parking brake switch.
(b) Remove the lock nut and adjusting nut from the parking
brake cable assy No.1.
F41837
(c) Remove the 2 bolts.
F41838
(d) Using a screwdriver, raise the pick on the parking brake
lever, and remove the parking brake cable assy No.1 from
the parking brake lever.
(e) Remove the parking brake lever from the body.
F42264
3. REMOVE PARKING BRAKE SWITCH ASSY
(a) Remove the screw and parking brake switch assy.
F41840
2004 COROLLA (RM1037U)
Author : Date : 1342
33 5
PARKING BRAKE  PARKING BRAKE LEVER SUB ASSY
4. INSTALL PARKING BRAKE SWITCH ASSY
(a) Install the parking brake switch to the parking brake lever
sub assy with the screw.
F41840
5. INSTALL PARKING BRAKE LEVER SUB ASSY
(a) Install the parking brake cable assy No.1 to the parking
brake lever, temporarily tighten the adjusting nut and lock
nut.
(b) Using a screwdriver, fix the parking brake cable No.1 to
the pick.
F41841
(c) Install the parking brake lever with the 2 bolts.
Torque: 12.5 NÅ"m (130 kgfÅ"cm, 9 ftÅ"lbf)
F41838
(d) Connect the parking brake switch connector to the park-
ing brake switch.
F41837
6. INSPECT PARKING BRAKE LEVER TRAVEL (See page 33 2)
7. ADJUST PARKING BRAKE LEVER TRAVEL (See page 33 2)
8. INSTALL CONSOLE BOX SUB ASSY REAR
2004 COROLLA (RM1037U)
Author : Date : 1343
33 6
PARKING BRAKE  PARKING BRAKE CABLE ASSY NO.1
PARKING BRAKE CABLE ASSY NO.1
3307F 01
COMPONENTS
A/T:
Console Box Carpet
M/T:
Floor Shift Shift Lever
Knob Sub assy
Console Panel Upper
Console Panel Upper
Parking Brake Hole
Cover Sub assy
Console Box Sub assy
A/T:
Lock Nut
5.0 (55, 44 in.Å"lbf)
Adjusting Nut
12.5 (130, 9)
Parking Brake
Lever Sub assy
Connector
12.5 (130, 9)
Parking Brake
Switch Connector
Parking Brake
Equalizer
Cable Assy No.1
Front Floor Heat
Insulator No.2
Front Floor Heat
Insulator No.1
43 (440, 32)
5.5 (55, 48 in.Å"lbf)
Exhaust Pipe Assy Front
Exhaust Pipe
Support
Front Floor
5.5 (55, 48 in.Å"lbf) Panel Brace
Exhaust Pipe
Support
43 (440, 32)
29.6 (302, 21)
NÅ"m (kgfÅ"cm, ftÅ"lbf) : Specified torque
F42668
2004 COROLLA (RM1037U)
Author : Date : 1344
33 7
PARKING BRAKE  PARKING BRAKE CABLE ASSY NO.1
3307G 01
REPLACEMENT
1. REMOVE CONSOLE BOX SUB ASSY REAR (See page 71 10)
2. REMOVE PARKING BRAKE LEVER SUB ASSY (See page 33 4)
3. REMOVE EXHAUST PIPE ASSY FRONT (See page 15 2)
4. REMOVE FRONT FLOOR HEAT INSULATOR NO.1
(a) Remove the 3 nuts and front floor insulator No.1.
F42140
5. REMOVE FRONT FLOOR HEAT INSULATOR NO.2
(a) Remove the 2 nuts and front floor insulator No.2.
F42141
6. REMOVE PARKING BRAKE CABLE ASSY NO.1
(a) Disconnect the parking brake cable assy No.1 from the equalizer and remove the parking brake cable
assy No.1.
7. INSTALL PARKING BRAKE CABLE ASSY NO.1
(a) Connect the parking brake cable assy No.1 to the equalizer and install the parking brake cable assy
No.1.
8. INSTALL FRONT FLOOR HEAT INSULATOR NO.2
(a) Install the front floor insulator No.2 with the 2 nuts.
Torque: 5.5 NÅ"m (55 kgfÅ"cm, 48 in.Å"lbf)
F42141
2004 COROLLA (RM1037U)
Author : Date : 1345
33 8
PARKING BRAKE  PARKING BRAKE CABLE ASSY NO.1
9. INSTALL FRONT FLOOR HEAT INSULATOR NO.1
(a) Install the front floor insulator No.1 with the 3 nuts.
Torque: 5.5 NÅ"m (55 kgfÅ"cm, 48 in.Å"lbf)
F42140
10. INSTALL EXHAUST PIPE ASSY FRONT (See page 15 2)
11. INSTALL PARKING BRAKE LEVER SUB ASSY (See page 33 4)
12. INSPECT PARKING BRAKE LEVER TRAVEL (See page 33 2)
13. ADJUST PARKING BRAKE LEVER TRAVEL (See page 33 2)
14. INSTALL CONSOLE BOX SUB ASSY REAR
2004 COROLLA (RM1037U)
Author : Date : 1346
33 9
PARKING BRAKE  PARKING BRAKE CABLE ASSY NO.3
PARKING BRAKE CABLE ASSY NO.3
3307H 01
COMPONENTS
7.8 (80, 69 in.Å"lbf)
Parking Brake
5.4 (55, 48 in.Å"lbf)
Cable Assy No.2
Skid Control Sensor
Wire Harness Clip
5.4 (55, 48 in.Å"lbf)
5.4 (55, 48 in.Å"lbf)
Parking Brake
Cable Assy No.3
5.4 (55, 48 in.Å"lbf)
Equalizer
5.4 (55, 48 in.Å"lbf)
Cable Retainer Cable Retainer
5.4 (55, 48 in.Å"lbf)
7.8 (80, 69 in.Å"lbf)
Fuel Tank Protector No.1
5.5 (55, 48 in.Å"lbf)
Front Floor Heat
Insulator No.2
Front Floor Heat
Insulator No.1
43 (440, 32)
Exhaust Pipe
Exhaust Pipe Assy Front
Support
Front Floor Panel Brace
5.5 (55, 48 in.Å"lbf)
43 (440, 32)
29.6 (302, 21)
NÅ"m (kgfÅ"cm, ftÅ"lbf) : Specified torque
F42665
2004 COROLLA (RM1037U)
Author : Date : 1347
33 10
PARKING BRAKE  PARKING BRAKE CABLE ASSY NO.3
33018 03
REPLACEMENT
HINT:
For parking brake cable assy No.2, perform the same procedure to the parking brake cable assy No.3.
1. REMOVE REAR WHEEL
2. REMOVE REAR BRAKE DRUM SUB ASSY (See page 32 31)
3. REMOVE REAR BRAKE AUTOMATIC ADJUST LEVER LH (See page 32 31)
4. REMOVE FRONT BRAKE SHOE (See page 32 31)
SST 09718 00010
5. REMOVE PARKING BRAKE SHOE STRUT SET LH (See page 32 31)
6. REMOVE REAR BRAKE SHOE (See page 32 31)
SST 09718 00010
7. DISCONNECT PARKING BRAKE CABLE ASSY NO.3
(a) Remove the bolt, and disconnect the parking brake cable
assy No.3 from the backing plate.
F42652
8. REMOVE EXHAUST PIPE ASSY FRONT (See page 15 2)
9. REMOVE FRONT FLOOR HEAT INSULATOR NO.1 (See page 33 7)
10. REMOVE FRONT FLOOR HEAT INSULATOR NO.2 (See page 33 7)
11. REMOVE FUEL TANK PROTECTOR NO.1
(a) Remove the 5 nuts and fuel tank protector No.1.
12. REMOVE PARKING BRAKE CABLE ASSY NO.3
(a) Using a clip remover, disconnect the skid control sensor
wire harness clip from the clamp.
(b) Remove the 4 bolts and cable retainer from the body.
(c) Disconnect the parking brake cable assy No.3 from the
equalizer, and remove the parking brake cable assy No.3.
13. INSTALL PARKING BRAKE CABLE ASSY NO.3
(a) Connect the parking brake cable assy No.3 to the equaliz-
er.
F42653
2004 COROLLA (RM1037U)
Author : Date : 1348
33 11
PARKING BRAKE  PARKING BRAKE CABLE ASSY NO.3
(b) Install the parking brake cable assy No.3 with the 4 bolts
and cable retainer.
Torque: 5.4 NÅ"m (55 kgfÅ"cm, 48 in.Å"lbf)
F42654
(c) Connect the skid control sensor wire harness clip to the
clamp.
14. INSTALL FUEL TANK PROTECTOR NO.1
(a) Install the fuel tank protector No.1 with the 5 nuts.
Torque: 5.5 NÅ"m (55 kgfÅ"cm, 48 in.Å"lbf)
F42653
15. INSTALL FRONT FLOOR HEAT INSULATOR NO.2 (See page 33 7)
16. INSTALL FRONT FLOOR HEAT INSULATOR NO.1 (See page 33 7)
17. INSTALL EXHAUST PIPE ASSY FRONT (See page 15 2)
18. CONNECT PARKING BRAKE CABLE ASSY NO.3
(a) Connect the parking brake cable assy No.3 to the backing
plate with the bolt.
Torque: 7.8 NÅ"m (80 kgfÅ"cm, 69 in.Å"lbf)
F42652
2004 COROLLA (RM1037U)
Author : Date : 1349
33 12
PARKING BRAKE  PARKING BRAKE CABLE ASSY NO.3
19. APPLICATION HIGH TEMPERATURE GREASE (See page 32 31)
20. INSTALL REAR BRAKE SHOE (See page 32 31)
SST 09718 00010
21. INSTALL PARKING BRAKE SHOE STRUT SET LH (See page 32 31)
22. INSTALL FRONT BRAKE SHOE (See page 32 31)
SST 09718 00010
23. INSTALL REAR BRAKE AUTOMATIC ADJUST LEVER LH (See page 32 31)
24. CHECK REAR DRUM BRAKE INSTALLATION (See page 32 31)
25. INSTALL REAR BRAKE DRUM SUB ASSY
26. ADJUST REAR DRUM BRAKE SHOE CLEARANCE (See page 32 31)
27. INSTALL REAR WHEEL
Torque: 103 NÅ"m (1,050 kgfÅ"cm, 76 ftÅ"lbf)
28. INSPECT PARKING BRAKE LEVER TRAVEL (See page 33 2)
29. ADJUST PARKING BRAKE LEVER TRAVEL (See page 33 2)
30. CHECK EXHAUST LEAKAGE
2004 COROLLA (RM1037U)
Author : Date : 1350