{5/30/97 Initial: K & T 800 Gem D17 M186.87 Created: K & T Gemini E VB-4 Mxxx.89 ForUser: Bell Helicopter Control: K & T Gemini E Machine: K & T VB-4 Develop: ComPost2 68K 1.0b11, CatalystPPC v3.33C Comment: New processor per marked up and edited readoputs. Changed uper limit Z move from Z31.5 to Z20 Added Work Fixture Offsets H1 thru H36. Added ZCP1 WFOStuff after tool change. The tool changer changes the tool below the surface of the table. Adding this line prevents a ramp move into the table with the StrtPos move. Added 'Y24.M25' to end of program if not FIRST ToolChangeAtHome. Updated to .89 format per LongHand M001.89 Jim Radcliffe}
{3/16/98 Initial: K & T Gemini E VB-4 MX22.89 Created: K & T Gemini E M000.89 ForUser: CNCCS / Smithville Tool & Die Control: Kearney & Trecker Gemini E Machine: Kearney & Trecker VB-4 Develop: ComPost2 1.1b3, Virtual Gibbs 4.24 Comment: New Processor per sample readout from Terry Boles Changed to NoSubs format per Fanuc 6M NoSubs M877.89.4 Formated output per sample readout. Jim Radcliffe}
{Prog Numeric Format Definitions *******************************************}
RestoreScale: IF Metric? {CAM file is in Metric, tools and tool path} SetScale('.03937007874') { change to English, this is an English post} END RETURN
DoSubComment: IF UseComments? AND SubComment? '( CYCLE START )' EOL END RETURN
DoToolComments: IF UseComments? SetScale('1') IF ToolTypeComment? '( TOOL ' Tool# ': ' ToolDiameter# ' ' ToolType$ ' )' EOL END IF ToolComment? '( ' ToolComment$ ' )' EOL END RestoreScale END RETURN
DoOpComments: IF UseComments? SetScale('1') IF MultipleParts? AND SubComment? '( PART ' Tag# ' )' EOL END IF OperationIDComment? '( OPERATION ' Operation# ': ' OperationType$ ' )' EOL END IF OperationComment? '( ' OperationComment$ ' )' EOL END IF WorkGroupComment? '( ' WorkGroupComment$ ' )' EOL END RestoreScale END RETURN
AbsValueC: IF NOT AbsValue? AbsValue END RETURN
IncValueC: IF AbsValue? IncValue END RETURN
AbsOrIncC: IF AbsoluteMoves? AbsValueC ELSE IncValueC END RETURN
PSInit: {reset flags} NewWFOF RotateF RETURN
PSStuff: {revised.72} IF FourthCW? FORMAT(FourthDegree#,2) SeqC ' A' FourthDegree# EOL FourthCWF {reset flag} END IF FourthCCW? FORMAT(FourthDegree#,3) SeqC ' A' FourthDegree# EOL FourthCCWF {reset flag} END IF FifthCW? FORMAT(FifthDegree#,2) SeqC ' B' FifthDegree# EOL FifthCWF {reset flag} END IF FifthCCW? FORMAT(FifthDegree#,3) SeqC ' B' FifthDegree# EOL FifthCCWF {reset flag} END RETURN
ExitFeed: IF FIFO? FeedEntC ELSE RapidFC END RETURN
FormatArc: IF ArcCW? CWArc ELSE CCWArc END IF XYPlane? MoveXY IF ZMove? MoveZ ArcIJ ' K' ArcZRads# ELSE ArcIJ END ELSE IF XZPlane? MoveX IF YMove? MoveY MoveZ ArcIJ ' J' ArcZRads# ELSE MoveZ ArcIJ END ELSE { YZPlane } IF XMove? MoveX MoveY MoveZ ArcIJ ' I' ArcZRads# ELSE MoveY MoveZ ArcIJ END END END RETURN
StdRapid: IF LastFeat? SeqC CRCOffC RapidC MoveXYZC RapidFC EOL ELSE IF ZMove? {skip CRCOn until first non-Z move line, skipping ramps} SeqC RapidC MoveXYZC RapidFC EOL ELSE IF XMove? OR YMove? OR ZMove? SeqC CRCOnC RapidC MoveXYZC RapidFC EOL END END END RETURN
StdLine: {enables CRC on first call, .70} IF LastFeat? SeqC CRCOffC FeedC MoveXYZC FeedRateC EOL ELSE IF ZMove? {skip CRCOn until first non-Z move line, skipping ramps} SeqC FeedC MoveXYZC FeedRateC EOL ELSE IF Decelerate? IF RoomToDecel? DecelMove1 SeqC CRCOnC FeedC MoveXYZC FeedRateC EOL DecelMove2 END SeqC CRCOnC FeedC MoveXYZC DecelFeed EOL ELSE IF XMove? OR YMove? OR ZMove? SeqC CRCOnC FeedC MoveXYZC FeedRateC EOL END END END END RETURN
StdArc: EACHQuadrant IF LastQuadrant? AND Decelerate? IF RoomToDecel? DecelMove1 SeqC FormatArc ArcFeedC EOL DecelMove2 END SeqC FormatArc DecelFeed EOL ELSE SeqC FormatArc ArcFeedC EOL END NEXTQuadrant RETURN
ToolPath2: {for AutoCycle element moves} EACHFeat IF RapidFeat? StdRapid ELSE IF LineFeat? StdLine ELSE IF ArcFeat? StdArc END END END NEXTFeat RETURN
EntryMove: IF FeedEntry? SeqC FeedC ZInC FeedEntC EOL ELSE SeqC RapidC ZInC RapidFC EOL END RETURN
CutAutoCycle: SaveSubStatus {save tool position} SetPass1 {element cut moves} SetSRXYtoSP SeqC IncValue EOL IF Repeats? AND ZshiftOnly? EachRep IF NOT FirstCycle? IF SPXMove? OR SPYMove? IF FeedConnect? SeqC FeedC StrtPosC EOL ELSE SeqC RapidC StrtPosC RapidFC EOL END END END EntryMove ToolPath2 IF NOT FeedConnect? SeqC ExitType PRIME ZCP2 ExitFeed EOL END NextRep ELSE EntryMove ToolPath2 END SeqC AbsOrInc ExitType ZCP2 ExitFeed EOL SetSRSubXY {restore tool position} SetSRSubMove ReSetPass2 {restore for positioning moves} RETURN
ToolPath: EACHFeat IF PointFeat? IF AutoCycle? IF FIFO? AND NOT FirstFeat? SeqC Rapid MoveSXYC RapidF EOL ELSE SeqC MoveSXYC EOL END CalcACSRXY {calc tool position after sub call, CalcAutoCycleStatusRecordXY} CutAutoCycle ELSE IF RetractToCP1? AND NOT FirstFeat? SeqC DrillOff EOL SeqC Rapid ZCP1 RapidF EOL SeqC MoveSXYC EOL SeqC Cycle MoveSZ RLevel Peck FeedEnt EOL {.80.01} ELSE SeqC MoveSXYZC EOL {.80.01} END END ELSE IF RapidFeat? StdRapid ELSE IF LineFeat? StdLine ELSE IF ArcFeat? StdArc END END END END NEXTFeat RETURN
WFOStuff: IF MultipleParts? AND WorkFixtureOffsets? SetWFO ELSE IF NewWFO? ' H' NewWFO# END END RETURN
CheckPass: IF AutoCycle? {use the correct StrtPos} SetPass2 ELSE SetPass1 END RETURN
DoOp: IF FirstOperation? IF MultipleParts? AND OneToolAllParts? AND NOT FirstPart? IF FullUp? SeqC RapidC ' Z20. M25' RapidFC EOL END ELSE DoToolComments Seq OpToolID ToolChng EOL SeqC ' Z20. M25' EOL SeqC Plane AbsOrInc DrillOff ' G94' EOL DoPostScript END CheckPass IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? AND NOT FirstPart? SeqC Rapid StrtPos WFOStuff EOL ELSE SeqC Rapid StrtPos Speed SpinOn RapidF WFOStuff EOL SeqC ZCP1 CoolOn EOL END DoOpComments ELSE IF NewTool? IF MultipleParts? AND OneToolAllParts? AND NOT FirstPart? {only need to set up for tool change on 1st part} ELSE SeqC SpinOff EOL SeqC RapidC ' Z20. M25' RapidFC EOL DoEndOpPS IF ToolChangeAtHome? SeqC Rapid Home EOL END SeqC ' Y27. M25' EOL IF LAST ProgStop? SeqC ' M0' EOL ELSE SeqC ProgStop EOL END ' ' EOL END
{Start new Operation}
IF MultipleParts? AND OneToolAllParts? AND NOT FirstPart? IF FullUp? SeqC RapidC ' Z20. M25' RapidFC EOL END ELSE DoToolComments Seq OpToolID ToolChng EOL SeqC ' Z20. M25' EOL SeqC Plane AbsOrInc DrillOff ' G94' EOL DoPostScript END CheckPass IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? AND NOT FirstPart? SeqC Rapid StrtPos WFOStuff EOL ELSE SeqC Rapid StrtPos Speed SpinOn RapidF WFOStuff EOL SeqC ZCP1 CoolOn EOL END DoOpComments ELSE IF SameTool?
{Finish off last Operation}
IF CoolOff? AND LAST NOT CoolOff? SeqC CoolOff EOL END IF LAST ProgStop? SeqC SpinOff EOL END IF LAST ProgStop? OR NewToolOffset? SeqC RapidC ' Z20. M25' RapidFC EOL END DoEndOpPS IF LAST ProgStop? SeqC ' M0' EOL END
{Start new Operation}
DoOpComments SeqC PlaneC EOL DoPostScript CheckPass SeqC Rapid StrtPos SpeedC IF LAST ProgStop? SpinOn END RapidF WFOStuff EOL IF LAST ProgStop? OR NewToolOffset? SeqC ZCP1 EOL END IF LAST ProgStop? SeqC CoolOn EOL ELSE IF NOT CoolOff? AND LAST CoolOff? SeqC CoolOn EOL END END END END END
{ Common Point for All Operations }
ResetCRCNum {call here to reset for each new operation only, call in tool path to reset for each repeat in an operation}
IF Milling? SeqC ZCP2C EOL IF Repeats? IF ZshiftOnly? AND AutoCycle? {done in CutAutoCycle called from ToolPath} ELSE EACHRep DoSubComment IF NOT FirstCycle? SeqC Connect StrtPos EOL IF NOT FeedConnect? SeqC ZCP2C EOL END END END END IF NOT AutoCycle? EntryMove END ToolPath IF Repeats? IF ZshiftOnly? AND AutoCycle? {done in CutAutoCycle called from ToolPath} ELSE SeqC CRCOffC IF NOT FeedConnect? ExitType PRIME ZCP3C END ExitFeed EOL NEXTRep END END IF AutoCycle? SeqC ZCP3C EOL ELSE SeqC CRCOffC ExitType ZCP3C ExitFeed EOL END ELSE IF Drilling? IF Repeats? EACHRep DoSubComment IF NOT FirstCycle? SeqC StrtPos EOL END END GetCycle SeqC Cycle ZDepth RLevel Peck FeedEnt EOL TrackZNO# FIRST SPZ# ToolPath SeqC ' G80' EOL SeqC Rapid ZCP3 RapidF EOL IF Repeats? NEXTRep END SeqC RapidC ZCP3C RapidFC EOL END END RETURN
FinishLastOp: SeqC SpinOff EOL SeqC RapidC ' Z20. M25' RapidFC EOL DoEndOpPS IF FIRST ToolChangeAtHome? SeqC Rapid FirstHome EOL END SeqC ' Y27. M25' EOL IF MultipleParts? AND AllToolsOnePart? AND NOT LastPart? {no tool change after doing last part} IF ProgStop? SeqC ' M0' EOL ELSE SeqC ProgStop EOL END ELSE SeqC ' X20. M25' EOL SeqC EOP EOL END RETURN
DoToolsOps: EachOp IF GTEqual? Operation# Recall# Num#('1') AND LTEqual? Operation# Recall# Num#('2') {Tools1stOp ˛ op ˛ ToolsLastOp} DoOp END NextOp RETURN
NextTools1stOp: SetNextToolOp Operation# RETURN
GetToolsOps: EachOp IF Equal? Operation# Recall# Num#('1') {if op = Tools1stOp} IF GreaterThan? NextTools1stOp Recall# Num#('1') {if NextTools1stOp is greater Tools1stOp} Save# Num#('2') SUB# NextTools1stOp Num#('1') {ToolsLastOp becomes NextTools1stOp less 1} ELSE {else} Save# Num#('2') Recall# Num#('3') {ToolsLastOp becomes ncCAMsLastOp} END END NextOp RETURN
DoTool: IF NOT Flag?('1') GetToolsOps IF WorkFixtureOffsets? NewWFO EachWFO TagInc DoToolsOps IncWFO NextWFO ELSE EachPart TagInc DoToolsOps NextPart END IF LessThan? Recall# Num#('2') Recall# Num#('3') {if ToolsLastOp < ncCAMsLastOp} Save# Num#('1') ADD# Recall# Num#('2') Num#('1') {Tools1stOp becomes NextTools1stOp} ELSE {else} SetFlag('1') {set DoneFlag} END TagInit END RETURN
{Start of executable Prog **************************************************}
{setup and initializations} InitProg TagInit SetFlagF('1') {done flag} ReverseXZArcs InitWFONum SetFlood SetMaxRPM('10000') {?} SetMaxFeed('500') {?} IF PSComment? AND UseComments? 'PostScript:' EOL ' Literals: put between single or double quotes.' EOL ' Separate commands and literals with at least one space.' EOL ' A CR ( RETURN key ) will start a new line.' EOL ' Commands: may be capital and/or lower case letters. Separate commands with a space.' EOL ' EndOP -' EOL ' all literals and commands before an ENDOP command' EOL ' will appear at the beginning of the operation. All ' EOL ' literals and commands after an ENDOP command will appear' EOL ' at the end of the operation. ' EOL ' NewWFO(56), NWFO(56) -' EOL ' The Work Fixture Offset # you specify will be used for all following operations.' EOL ' Do not use with the ncPost multiple part option.' EOL ' 4thAxisCW(12.5), 4ACW(12.5) -' EOL ' generates a + A move of the value you specify' EOL ' 4thAxisCCW(22.5), 4ACCW(22.5) -' EOL ' generates a - A move of the value you specify' EOL ' 5thAxisCW(30), 5ACW(30) -' EOL ' generates a + B move of the value you specify' EOL ' 5thAxisCCW(22.5), 5ACCW(22.5) -' EOL ' generates a - B move of the value you specify' EOL END EachOp {Start of post processing *********************} IF FirstOperation? ProgID1 EOL IF ToolChangeAtHome? SetHome END IF UseComments? IF ProgramNameComment? '( PROGRAM: ' ProgramName$ ' )' EOL END IF ProgramComment? '( ' ProgramComment$ ' )' EOL END IF FormatNameComment? '( FORMAT: ' FormatName$ ' )' EOL END IF TimeComment? '( ' Date$ ' AT ' Time$ ' )' EOL END IF MovesComment? '( OUTPUT IN ' MoveType$ ' INCHES )' EOL END IF PartsComment? '( PARTS PROGRAMMED: ' Parts# ' )' EOL END IF StartToolComment? '( FIRST TOOL NOT IN SPINDLE )' EOL END END OpenSub RestoreScale ' ' EOL SeqC Plane ' G70' AbsOrInc DrillOff EOL SeqC ' X20. Y27. Z20. M25' EOL ' ' EOL END NextOp IF MultipleParts? IF AllToolsOnePart? IF WorkFixtureOffsets? NewWFO EachWFO TagInc EachOp DoOp NextOp FinishLastOp IncWFO NextWFO ELSE EachPart TagInc EachOp DoOp NextOp FinishLastOp NextPart END ELSE IF OneToolAllParts? EachOp IF FirstOperation? Save# Num#('1') Operation# {ncCAMs1stOp becomes Tools1stOp} END IF LastOp? Save# Num#('3') Operation# {save ncCAMsLastOp} END NextOp DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool FinishLastOp END END ELSE EachOp DoOp NextOp FinishLastOp END EOR EOL CloseSub Post2 IF UseComments? SetScale('1') IF FileBytesComment? '( FILE LENGTH: ' FileBytes# ' CHARACTERS )' EOL END IF FileFeetComment? '( FILE LENGTH: ' FileFeet# ' FEET )' EOL END IF FileMetersComment? '( FILE LENGTH: ' FileMeters# ' METERS )' EOL END END Close