INTERIOR TRIM

2005 ACCESSORIES & EQUIPMENT

Interior Trim - Aveo

SPECIFICATIONS

FASTENER TIGHTENING SPECIFICATIONS

Fastener Tightening Specifications

REPAIR INSTRUCTIONS

HATCHBACK DOOR LOWER GARNISH MOLDING REPLACEMENT

Tools Required

J 21104-B (KM 475-B) Weatherstrip Remover Universal. See Special Tools .

Removal Procedure

Application

Specification

Metric

English

Door Pull Screw

3.5 N.m

31 lb in

Passenger Assist Handle Screws

3.5 N.m

31 lb in

Rear Seat Belt Anchor Bolts

38 N.m

28 lb ft

Rear Seatback Bolt

25 N.m

18 lb ft

Front Seat Belt Anchor Bolts

35 N.m

26 lb ft

Seat Belt Bracket Screws

10 N.m

89 lb in

Sun Visor Mounting Screws

1.5 N.m

13 lb in

Sun Visor Support Screws

1.5 N.m

13 lb in

Trim Panel Screws

3.5 N.m

31 lb in

2005 Chevrolet Aveo

2005 ACCESSORIES & EQUIPMENT Interior Trim - Aveo

2005 Chevrolet Aveo

2005 ACCESSORIES & EQUIPMENT Interior Trim - Aveo

Microsoft

Friday, July 31, 2009 1:08:27 PM

Page 1

Microsoft

Friday, July 31, 2009 1:08:31 PM

Page 1

Fig. 1: View of Lower Garnish Molding and Clips
Courtesy of GENERAL MOTORS CORP.

1. Open the hatchback door.

2. Remove the lower garnish molding clips using J 21104-B . See Special Tools .

3. Remove the lower garnish molding.

Installation Procedure

2005 Chevrolet Aveo

2005 ACCESSORIES & EQUIPMENT Interior Trim - Aveo

Microsoft

Friday, July 31, 2009 1:08:27 PM

Page 2

Fig. 2: View of Lower Garnish Molding and Clips
Courtesy of GENERAL MOTORS CORP.

1. Install the lower garnish molding with the clips.

2. Close the hatchback door.

TRIM PANEL REPLACEMENT - FRONT DOOR

Tools Required

J 21104-B (KM 475-B) Weatherstrip Remover Universal. See Special Tools .

Removal Procedure

2005 Chevrolet Aveo

2005 ACCESSORIES & EQUIPMENT Interior Trim - Aveo

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Friday, July 31, 2009 1:08:27 PM

Page 3

Fig. 3: View of Door Pull Screw
Courtesy of GENERAL MOTORS CORP.

1. Lower the front window.

2. Remove the door pull screw.

3. Remove the inside door handle.

4. Remove the screws at the base of the trim panel.

2005 Chevrolet Aveo

2005 ACCESSORIES & EQUIPMENT Interior Trim - Aveo

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Friday, July 31, 2009 1:08:27 PM

Page 4

Fig. 4: Prying Off Trim Panel with J 2114-B
Courtesy of GENERAL MOTORS CORP.

5. Pry off the trim panel using the trim remover J 21104-B (1). See Special Tools .

Installation Procedure

2005 Chevrolet Aveo

2005 ACCESSORIES & EQUIPMENT Interior Trim - Aveo

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Friday, July 31, 2009 1:08:27 PM

Page 5

Fig. 5: Installing Trim Panel
Courtesy of GENERAL MOTORS CORP.

1. Install the trim panel.

2. Install the screws at the base of the trim panel.

Tighten: Tighten the trim panel screws to 3.5 N.m (31 lb in).

3. Install the inside door handle.

NOTE:

Refer to Fastener Notice in Cautions and Notices.

2005 Chevrolet Aveo

2005 ACCESSORIES & EQUIPMENT Interior Trim - Aveo

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Friday, July 31, 2009 1:08:27 PM

Page 6

Fig. 6: View of Door Pull Screw
Courtesy of GENERAL MOTORS CORP.

4. Install the door pull screw.

Tighten: Tighten the door pull screw to 3.5 N.m (31 lb in).

5. Raise the window.

TRIM PANEL REPLACEMENT - REAR DOOR

Tools Required

J 21104-B (KM 475-B) Weatherstrip Remover Universal. See Special Tools .

Removal Procedure

2005 Chevrolet Aveo

2005 ACCESSORIES & EQUIPMENT Interior Trim - Aveo

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Friday, July 31, 2009 1:08:27 PM

Page 7

Fig. 7: View of Rear Window Regulator, Door Pull Screw and Inside Door Handle
Courtesy of GENERAL MOTORS CORP.

1. Lower the rear window.

2. Remove the rear window regulator handle. Refer to Window Regulator Handle Replacement - Door in

Doors.

3. Remove the door pull screw.

4. Remove the inside door handle.

2005 Chevrolet Aveo

2005 ACCESSORIES & EQUIPMENT Interior Trim - Aveo

Microsoft

Friday, July 31, 2009 1:08:27 PM

Page 8

Fig. 8: Prying Off Trim Panel with J 2114-B
Courtesy of GENERAL MOTORS CORP.

5. Remove the rear door interior garnish molding.

6. Remove the screws at the base of the trim panel.

7. Pry off the trim panel using the trim remover J 21104-B (1). See Special Tools .

Installation Procedure

2005 Chevrolet Aveo

2005 ACCESSORIES & EQUIPMENT Interior Trim - Aveo

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Friday, July 31, 2009 1:08:27 PM

Page 9

Fig. 9: Installing Trim Panel
Courtesy of GENERAL MOTORS CORP.

1. Install the trim panel.

2. Install the screws at the base of the trim panel.

Tighten: Tighten the trim panel screws to 3.5 N.m (31 lb in).

NOTE:

Refer to Fastener Notice in Cautions and Notices.

2005 Chevrolet Aveo

2005 ACCESSORIES & EQUIPMENT Interior Trim - Aveo

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Friday, July 31, 2009 1:08:27 PM

Page 10

Fig. 10: View of Rear Window Regulator, Door Pull Screw and Inside Door Handle
Courtesy of GENERAL MOTORS CORP.

3. Install the rear door interior garnish molding.

4. Install the inside door handle.

5. Install the door pull screw.

Tighten: Tighten the door pull screw to 3.5 N.m (31 lb in).

6. Install the rear window regulator handle. Refer to Window Regulator Handle Replacement - Door in

Doors.

7. Raise the window.

COMPARTMENT TRIM PANEL REPLACEMENT - REAR

Removal Procedure

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Friday, July 31, 2009 1:08:27 PM

Page 11

Fig. 11: View of Rear Trim Panel and Plastic Retaining Clips
Courtesy of GENERAL MOTORS CORP.

Remove the plastic retaining clips and the rear trim panel.

Installation Procedure

2005 Chevrolet Aveo

2005 ACCESSORIES & EQUIPMENT Interior Trim - Aveo

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Friday, July 31, 2009 1:08:27 PM

Page 12

Fig. 12: View of Rear Trim Panel and Plastic Retaining Clips
Courtesy of GENERAL MOTORS CORP.

Install the rear trim panel with the plastic retaining clips.

TRIM PANEL REPLACEMENT - CARGO AREA REAR (NOTCHBACK)

Removal Procedure

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2005 ACCESSORIES & EQUIPMENT Interior Trim - Aveo

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Friday, July 31, 2009 1:08:27 PM

Page 13

Fig. 13: View of Wheelhouse Trim Panel (Notchback)
Courtesy of GENERAL MOTORS CORP.

1. Remove the rear seatback. Refer to Seat Back Replacement - Rear in Seats.

2. Remove the plastic retaining clips and the rear seatback panel.

3. Remove the plastic retaining clips and the wheelhouse trim panel.

Installation Procedure

2005 Chevrolet Aveo

2005 ACCESSORIES & EQUIPMENT Interior Trim - Aveo

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Friday, July 31, 2009 1:08:27 PM

Page 14

Fig. 14: View of Wheelhouse Trim Panel (Notchback)
Courtesy of GENERAL MOTORS CORP.

1. Install the wheelhouse trim panel with the plastic retaining clips.

2. Install the rear seatback panel with the plastic retaining clips.

3. Install the rear seatback. Refer to Seat Back Replacement - Rear in Seats.

TRIM PANEL REPLACEMENT - CARGO AREA REAR (HATCHBACK)

Removal Procedure

2005 Chevrolet Aveo

2005 ACCESSORIES & EQUIPMENT Interior Trim - Aveo

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Friday, July 31, 2009 1:08:27 PM

Page 15

Fig. 15: View of Electric Control Rearview Mirror Electrical Connector and Outside Mirror
Assembly
Courtesy of GENERAL MOTORS CORP.

1. Remove the luggage compartment rear trim panel. Refer to Compartment Trim Panel Replacement -

Rear

2. Remove the clips and the wheelhouse trim panel.

Installation Procedure

2005 Chevrolet Aveo

2005 ACCESSORIES & EQUIPMENT Interior Trim - Aveo

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Friday, July 31, 2009 1:08:27 PM

Page 16

Fig. 16: View of Electric Control Rearview Mirror Electrical Connector and Outside Mirror
Assembly
Courtesy of GENERAL MOTORS CORP.

1. Install the wheel house trim panel with the clips.

2. Install the luggage compartment rear trim panel. Refer to Compartment Trim Panel Replacement -

Rear .

DOOR SILL PLATE REPLACEMENT - FRONT

Removal Procedure

2005 Chevrolet Aveo

2005 ACCESSORIES & EQUIPMENT Interior Trim - Aveo

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Friday, July 31, 2009 1:08:27 PM

Page 17

Fig. 17: View of Screws and Front Rocket Trim Panel
Courtesy of GENERAL MOTORS CORP.

1. Remove the screw securing the front rocker trim panel.

2. Pry off the front rocker trim panel.

Installation Procedure

2005 Chevrolet Aveo

2005 ACCESSORIES & EQUIPMENT Interior Trim - Aveo

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Friday, July 31, 2009 1:08:27 PM

Page 18

Fig. 18: View of Screws and Front Rocket Trim Panel
Courtesy of GENERAL MOTORS CORP.

Install the front rocker trim panel with the screw.

DOOR SILL PLATE REPLACEMENT - REAR

Removal Procedure

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2005 ACCESSORIES & EQUIPMENT Interior Trim - Aveo

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Friday, July 31, 2009 1:08:27 PM

Page 19

Fig. 19: View of Screw and Rear Rocker Trim Panel
Courtesy of GENERAL MOTORS CORP.

1. Remove the rear seat cushion and the rear seatback.

Refer to Seat Cushion Replacement - Rear .

2. Remove the screw securing the rear rocker trim panel.

3. Pry off the rear rocker trim panel.

Installation Procedure

2005 Chevrolet Aveo

2005 ACCESSORIES & EQUIPMENT Interior Trim - Aveo

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Friday, July 31, 2009 1:08:27 PM

Page 20

Fig. 20: View of Rear Rocker Trim Panel and Screw
Courtesy of GENERAL MOTORS CORP.

1. Install the rear rocker trim panel.

2. Install the rear rocker trim panel with the screw.

3. Install the rear seatback with the bolt.

Tighten: Tighten the rear seatback bolt to 25 N.m (18 lb ft).

4. Install the rear seat cushion.

Refer to Seat Cushion Replacement - Rear .

FLOOR CARPET DRYING

NOTE:

Refer to Fastener Notice in Cautions and Notices.

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Page 21

Fig. 21: View of Carpet Drying
Courtesy of GENERAL MOTORS CORP.

If the carpet or the pad or insulator is wet, use the following criteria for drying or for replacing the components.



For a 1-piece carpet assembly bonded to a cotton or a fiber padding, replace the entire assembly.



For a 2-piece carpet assembly with a cotton or a fiber padding, replace the padding only. While the carpet
is out of the vehicle, dry the carpet using the method described below.



For a 1-piece carpet assembly bonded to a foam padding or attached to a synthetic padding, dry the carpet
using the method described below.



For a 2-piece carpet assembly with a synthetic padding, dry the assembly using the method described
below.

Drying Method

1. If you observe puddles of liquid on the carpet face, use a wet vacuum to remove the excess moisture.

2. Blot the face of the carpet with a towel in order to absorb as much moisture as possible.

3. Point a fan at the affected area and air dry the carpet.

CARPET REPLACEMENT

2005 Chevrolet Aveo

2005 ACCESSORIES & EQUIPMENT Interior Trim - Aveo

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Friday, July 31, 2009 1:08:27 PM

Page 22

Removal Procedure

Fig. 22: View of Rear Rocker Trim Panel and Screw
Courtesy of GENERAL MOTORS CORP.

1. Disconnect the negative battery cable.

2. Remove the left and the right rear rocker trim panels.

Refer to Door Sill Plate Replacement - Rear .

3. Remove the bolts and the left and the right lower front seat belt anchors from the lower/center pillar.

4. Remove the left and the right lower B-pillar trim panels. Refer to Door Sill Plate Replacement - Rear .

5. Remove the front seats. Refer to Seat Replacement - Front Bucket in Seats.

6. Pry off the left and the right front rocker trim panels.

7. Remove the floor console. Refer to Console Replacement - Front Floor in Instrument Panel, Gages and

Console.

8. Remove the floor carpet.

CAUTION: Refer to Battery Disconnect Caution in Cautions and Notices.

2005 Chevrolet Aveo

2005 ACCESSORIES & EQUIPMENT Interior Trim - Aveo

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Page 23

Installation Procedure

Fig. 23: View of Rear Rocker Trim Panel and Screw
Courtesy of GENERAL MOTORS CORP.

1. Install the floor carpet.

2. Install the floor console. Refer to Console Replacement - Front Floor in Instrument Panel, Gages and

Console.

3. Install the left and the right front rocker, trim panels.

4. Install the front seats. Refer to Seat Replacement - Front Bucket in Seats.

5. Install the left and the right lower B-pillar trim panels. Refer to Trim Panel Replacement - Lower

Center Pillar .

6. Install the left and the right lower front seat belt anchors to the lower/center pillar with the bolts.

Tighten: Tighten the seat belt anchor bolts to 35 N.m (26 lb ft).

7. Install the rear seatback. Refer to Seat Back Replacement - Rear .

8. Install the left and the right rear rocker trim panels. Refer to Door Sill Plate Replacement - Rear .

NOTE:

Refer to Fastener Notice in Cautions and Notices.

2005 Chevrolet Aveo

2005 ACCESSORIES & EQUIPMENT Interior Trim - Aveo

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Friday, July 31, 2009 1:08:27 PM

Page 24

9. Connect the negative battery cable.

HEADLINER REPLACEMENT

Removal Procedure

Fig. 24: View of Headliner and Plastic Retainers
Courtesy of GENERAL MOTORS CORP.

1. Remove the passenger assist handles. Refer to Assist Handle Replacement .

2. Remove the coat hook. Refer to Coat Hook Replacement .

3. Remove the plastic retainers in the headliner on the driver's side.

2005 Chevrolet Aveo

2005 ACCESSORIES & EQUIPMENT Interior Trim - Aveo

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Page 25

Fig. 25: View of Windshield Pillar Trim Panel
Courtesy of GENERAL MOTORS CORP.

4. Remove the sun visors. Refer to Sunshade Replacement .

5. Remove the interior courtesy lamp. Refer to Courtesy Lamp Replacement - Interior in Lighting

Systems.

6. Remove the left and the right windshield pillar trim panels.

2005 Chevrolet Aveo

2005 ACCESSORIES & EQUIPMENT Interior Trim - Aveo

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Friday, July 31, 2009 1:08:27 PM

Page 26

Fig. 26: View of Left and Right Lower/Center Pillar Seat Belt Anchors
Courtesy of GENERAL MOTORS CORP.

7. Remove the bolts and the seat belt anchors from the left and the right lower/center pillars.

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2005 ACCESSORIES & EQUIPMENT Interior Trim - Aveo

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Friday, July 31, 2009 1:08:27 PM

Page 27

Fig. 27: View of the Top of Left and Right Upper/Center Pillar Trim Panels
Courtesy of GENERAL MOTORS CORP.

8. Reposition the top of the left and the right upper/center pillar trim panels.

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2005 ACCESSORIES & EQUIPMENT Interior Trim - Aveo

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Page 28

Fig. 28: View of Headliner Along Rear Window and Plastic Retainers
Courtesy of GENERAL MOTORS CORP.

9. Remove the left and the right rear quarter upper trim panels.

10. Remove the sunroof molding, if equipped.

11. Remove the plastic retainers in the headliner along the rear window.

12. Slide and tilt both front seats forward.

13. Pull the headliner down and turn it 45 degrees.

14. Remove the headliner through a rear door.

Installation Procedure

2005 Chevrolet Aveo

2005 ACCESSORIES & EQUIPMENT Interior Trim - Aveo

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Friday, July 31, 2009 1:08:27 PM

Page 29

Fig. 29: View of Headliner Along Rear Window and Plastic Retainers
Courtesy of GENERAL MOTORS CORP.

1. Recline both front seats.

2. Tilt the headliner on its side and slide it through a rear door.

3. Tilt and rotate the headliner until it is in position. Push it in place until the seals around the doors cover

the edges of the headliner.

4. Install the plastic retainers along the rear window.

2005 Chevrolet Aveo

2005 ACCESSORIES & EQUIPMENT Interior Trim - Aveo

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Page 30

Fig. 30: View of Headliner and Plastic Retainers
Courtesy of GENERAL MOTORS CORP.

5. Install the plastic retainers in the headliner on the driver's side.

2005 Chevrolet Aveo

2005 ACCESSORIES & EQUIPMENT Interior Trim - Aveo

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Friday, July 31, 2009 1:08:27 PM

Page 31

Fig. 31: View of the Top of Left and Right Upper/Center Pillar Trim Panels
Courtesy of GENERAL MOTORS CORP.

6. Install the sunroof molding, if equipped.

7. Install the left and the right rear quarter upper trim panels.

8. Install the top of the left and the right upper/center pillar trim panels to the original position.

2005 Chevrolet Aveo

2005 ACCESSORIES & EQUIPMENT Interior Trim - Aveo

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Friday, July 31, 2009 1:08:27 PM

Page 32

Fig. 32: View of Left and Right Lower/Center Pillar Seat Belt Anchors
Courtesy of GENERAL MOTORS CORP.

9. Install the seat belt anchors with the bolts in the left and the right upper/center pillar panels.

Tighten: Tighten the upper/center pillar seat belt bolts to 38 N.m (28 lb ft).

NOTE:

Refer to Fastener Notice in Cautions and Notices.

2005 Chevrolet Aveo

2005 ACCESSORIES & EQUIPMENT Interior Trim - Aveo

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Page 33

Fig. 33: View of Windshield Pillar Trim Panel
Courtesy of GENERAL MOTORS CORP.

10. Install the left and the right windshield pillar trim panels.

11. Install the interior courtesy lamp. Refer to Courtesy Lamp Replacement - Interior in Lightning

Systems.

12. Install the sun visors. Refer to Sunshade Replacement .

13. Install the coat hook. Refer to Coat Hook Replacement .

14. Install the passenger assist handles. Refer to Assist Handle Replacement .

ASSIST HANDLE REPLACEMENT

Removal Procedure

2005 Chevrolet Aveo

2005 ACCESSORIES & EQUIPMENT Interior Trim - Aveo

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Friday, July 31, 2009 1:08:27 PM

Page 34

Fig. 34: View of Headliner Assist Handle and Screws
Courtesy of GENERAL MOTORS CORP.

Remove the screws and the assist handle from the headliner.

Installation Procedure

Fig. 35: View of Headliner Assist Handle and Screws

2005 Chevrolet Aveo

2005 ACCESSORIES & EQUIPMENT Interior Trim - Aveo

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Friday, July 31, 2009 1:08:27 PM

Page 35

Courtesy of GENERAL MOTORS CORP.

Install the assist handle to the headliner with the screws.

Tighten: Tighten the passenger assist handle screws to 3.5 N.m (31 lb in).

COAT HOOK REPLACEMENT

Removal Procedure

Fig. 36: View of Coat Hook On Passenger Assist Handle
Courtesy of GENERAL MOTORS CORP.

Remove the coat hook from the passenger assist handle.

Installation Procedure

NOTE:

Refer to Fastener Notice in Cautions and Notices.

2005 Chevrolet Aveo

2005 ACCESSORIES & EQUIPMENT Interior Trim - Aveo

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Friday, July 31, 2009 1:08:27 PM

Page 36

Fig. 37: View of Coat Hook On Passenger Assist Handle
Courtesy of GENERAL MOTORS CORP.

Install the coat hook to the passenger assist handle.

SUNSHADE REPLACEMENT

Removal Procedure

2005 Chevrolet Aveo

2005 ACCESSORIES & EQUIPMENT Interior Trim - Aveo

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Friday, July 31, 2009 1:08:27 PM

Page 37

Fig. 38: View of Headliner Sun Visor and Screws
Courtesy of GENERAL MOTORS CORP.

1. Remove the screws and the sun visor from the headliner.

2005 Chevrolet Aveo

2005 ACCESSORIES & EQUIPMENT Interior Trim - Aveo

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Friday, July 31, 2009 1:08:27 PM

Page 38

Fig. 39: View of Sun Visor Support and Screw
Courtesy of GENERAL MOTORS CORP.

2. Remove the screw and the sun visor support from the headliner.

Installation Procedure

2005 Chevrolet Aveo

2005 ACCESSORIES & EQUIPMENT Interior Trim - Aveo

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Friday, July 31, 2009 1:08:27 PM

Page 39

Fig. 40: View of Sun Visor Support and Screw
Courtesy of GENERAL MOTORS CORP.

1. Install the sun visor support to the headliner with the screw.

Tighten: Tighten the sun visor support screw to 1.5 N.m (13 lb in).

NOTE:

Refer to Fastener Notice in Cautions and Notices.

2005 Chevrolet Aveo

2005 ACCESSORIES & EQUIPMENT Interior Trim - Aveo

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Friday, July 31, 2009 1:08:27 PM

Page 40

Fig. 41: View of Headliner Sun Visor and Screws
Courtesy of GENERAL MOTORS CORP.

2. Install the sun visor to the headliner with the screws.

Tighten: Tighten the sun visor screws to 1.5 N.m (13 lb in).

GARNISH MOLDING REPLACEMENT - WINDSHIELD PILLAR

Removal Procedure

2005 Chevrolet Aveo

2005 ACCESSORIES & EQUIPMENT Interior Trim - Aveo

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Friday, July 31, 2009 1:08:27 PM

Page 41

Fig. 42: View of Windshield Pillar Trim Panel
Courtesy of GENERAL MOTORS CORP.

1. Pry off the windshield pillar trim panel.

2. Disconnect the electrical connector.

Installation Procedure

2005 Chevrolet Aveo

2005 ACCESSORIES & EQUIPMENT Interior Trim - Aveo

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Friday, July 31, 2009 1:08:27 PM

Page 42

Fig. 43: View of Windshield Pillar Trim Panel
Courtesy of GENERAL MOTORS CORP.

1. Connect the electrical connector.

2. Install the windshield pillar trim panel.

GARNISH MOLDING REPLACEMENT - SIDE DOOR UPPER

Removal Procedure

2005 Chevrolet Aveo

2005 ACCESSORIES & EQUIPMENT Interior Trim - Aveo

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Friday, July 31, 2009 1:08:27 PM

Page 43

Fig. 44: View of Manual Remote Control Mirror and Escutcheon
Courtesy of GENERAL MOTORS CORP.

Pry off the escutcheon.

Installation Procedure

2005 Chevrolet Aveo

2005 ACCESSORIES & EQUIPMENT Interior Trim - Aveo

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Friday, July 31, 2009 1:08:27 PM

Page 44

Fig. 45: View of Manual Remote Control Mirror and Escutcheon
Courtesy of GENERAL MOTORS CORP.

Install the escutcheon.

TRIM PANEL REPLACEMENT - UPPER CENTER PILLAR

Removal Procedure

2005 Chevrolet Aveo

2005 ACCESSORIES & EQUIPMENT Interior Trim - Aveo

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Friday, July 31, 2009 1:08:27 PM

Page 45

Fig. 46: View of Upper Front Seat Belt Anchor
Courtesy of GENERAL MOTORS CORP.

1. Remove the bolt and the upper front seat belt anchor.

2005 Chevrolet Aveo

2005 ACCESSORIES & EQUIPMENT Interior Trim - Aveo

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Friday, July 31, 2009 1:08:27 PM

Page 46

Fig. 47: View of Lower Center Pillar Trim Panel, Seat Belt Bracket, and Screws
Courtesy of GENERAL MOTORS CORP.

2. Remove the lower center pillar trim panel. Refer to Trim Panel Replacement - Lower Center Pillar .

3. Remove the screws and the seat belt bracket.

2005 Chevrolet Aveo

2005 ACCESSORIES & EQUIPMENT Interior Trim - Aveo

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Friday, July 31, 2009 1:08:27 PM

Page 47

Fig. 48: View of Center Pillar Trim Panel
Courtesy of GENERAL MOTORS CORP.

4. Pry off the upper center pillar trim panel.

Installation Procedure

2005 Chevrolet Aveo

2005 ACCESSORIES & EQUIPMENT Interior Trim - Aveo

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Friday, July 31, 2009 1:08:27 PM

Page 48

Fig. 49: View of Center Pillar Trim Panel
Courtesy of GENERAL MOTORS CORP.

1. Install the upper center pillar trim panel.

2005 Chevrolet Aveo

2005 ACCESSORIES & EQUIPMENT Interior Trim - Aveo

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Friday, July 31, 2009 1:08:27 PM

Page 49

Fig. 50: View of Lower Center Pillar Trim Panel, Seat Belt Bracket, and Screws
Courtesy of GENERAL MOTORS CORP.

2. Install the seat belt bracket with the screws.

Tighten: Tighten the seat belt bracket screws to 10 N.m (89 lb in).

NOTE:

Refer to Fastener Notice in Cautions and Notices.

2005 Chevrolet Aveo

2005 ACCESSORIES & EQUIPMENT Interior Trim - Aveo

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Friday, July 31, 2009 1:08:27 PM

Page 50

Fig. 51: View of Upper Front Seat Belt Anchor
Courtesy of GENERAL MOTORS CORP.

3. Install the lower center pillar trim panel. Refer to Trim Panel Replacement - Lower Center Pillar .

4. Install the upper front seat belt anchor with the bolt.

Tighten: Tighten the seat belt anchor bolt to 38 N.m (28 lb ft).

TRIM PANEL REPLACEMENT - LOWER CENTER PILLAR

Removal Procedure

2005 Chevrolet Aveo

2005 ACCESSORIES & EQUIPMENT Interior Trim - Aveo

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Friday, July 31, 2009 1:08:28 PM

Page 51

Fig. 52: View of Front Rocker Trim Panel, Rear Rocker Trim Panel, and Lower Center Pillar Trim
Panel
Courtesy of GENERAL MOTORS CORP.

1. Reposition the rear portion of the front rocker trim panel and the front portion of the rear rocker trim

panel.

2. Pry off the lower center pillar trim panel.

Installation Procedure

2005 Chevrolet Aveo

2005 ACCESSORIES & EQUIPMENT Interior Trim - Aveo

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Friday, July 31, 2009 1:08:28 PM

Page 52

Fig. 53: View of Front Rocker Trim Panel, Rear Rocker Trim Panel, and Lower Center Pillar Trim
Panel
Courtesy of GENERAL MOTORS CORP.

1. Install the lower center pillar trim panel.

2. Install the front rocker trim panel.

3. Install the rear rocker trim panel to its original position.

TRIM PANEL REPLACEMENT - REAR QUARTER

Removal Procedure

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2005 ACCESSORIES & EQUIPMENT Interior Trim - Aveo

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Page 53

Fig. 54: View of Rear Quarter Trim Panel and Retaining Clips
Courtesy of GENERAL MOTORS CORP.

Remove the plastic retaining clips and the rear quarter trim panel.

Installation Procedure

2005 Chevrolet Aveo

2005 ACCESSORIES & EQUIPMENT Interior Trim - Aveo

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Friday, July 31, 2009 1:08:28 PM

Page 54

Fig. 55: View of Rear Quarter Trim Panel and Retaining Clips
Courtesy of GENERAL MOTORS CORP.

Install the rear quarter trim panel with the plastic retaining clips.

TRIM PANEL REPLACEMENT - REAR QUARTER UPPER

Removal Procedure

2005 Chevrolet Aveo

2005 ACCESSORIES & EQUIPMENT Interior Trim - Aveo

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Friday, July 31, 2009 1:08:28 PM

Page 55

Fig. 56: View of Rear Upper Trim Paned & Rear Rocket Trim Panel
Courtesy of GENERAL MOTORS CORP.

1. Remove the seat belt from the rear quarter upper trim panel.

2. Remove the rear rocker trim panel.

Refer to Door Sill Plate Replacement - Rear

3. Remove the rear quarter upper trim panel.

Installation Procedure

2005 Chevrolet Aveo

2005 ACCESSORIES & EQUIPMENT Interior Trim - Aveo

Microsoft

Friday, July 31, 2009 1:08:28 PM

Page 56

Fig. 57: View of Rear Upper Trim Paned & Rear Rocket Trim Panel
Courtesy of GENERAL MOTORS CORP.

1. Install the rear quarter upper trim panel.

2. Install the rear rocker trim panel.

Refer to Door Sill Plate Replacement - Rear .

3. Install the seat belt from the rear quarter upper trim panel.

TRIM PANEL REPLACEMENT - REAR WINDOW SHELF

Removal Procedure

2005 Chevrolet Aveo

2005 ACCESSORIES & EQUIPMENT Interior Trim - Aveo

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Friday, July 31, 2009 1:08:28 PM

Page 57

Fig. 58: View of Deck Lid Sill Plate Cover
Courtesy of GENERAL MOTORS CORP.

1. Remove the rear seatback. Refer to Seat Back Replacement - Rear in Seats.

2. Remove the plastic retaining clips and the deck lid sill plate cover.

Installation Procedure

2005 Chevrolet Aveo

2005 ACCESSORIES & EQUIPMENT Interior Trim - Aveo

Microsoft

Friday, July 31, 2009 1:08:28 PM

Page 58

Fig. 59: View of Deck Lid Sill Plate Cover
Courtesy of GENERAL MOTORS CORP.

1. Install the rear deck lid sill plate cover with the plastic retaining clips.

2. Install the rear seatback. Refer to Seat Back Replacement - Rear in Seats.

DESCRIPTION AND OPERATION

INTERIOR TRIM PANEL DESCRIPTION AND OPERATION

The interior trim panels are molded plastic and fasten with screws or plastic clips.

Pressure Relief Vent

When all the windows are closed and the ventilations system is ON, the addition of outside air to the interior of
the vehicle causes a positive pressure within the vehicle. In order to relieve the pressure, air is released through
2 pressure relief vents. The pressure relief vents are located at the rear quarter of the vehicle, behind the bumper
fascia.

Floor Console

The floor console fits over the tunnel in the floor of the vehicle and extends from under the center of the
instrument panel to the rear seat area. The front portion of the console contains the cigar lighter and the
transaxle shift lever. The rear portion of the console contains the parking brake lever, the power window
switches, if equipped, and a cupholder.

The sensing and diagnostic module (SDM) for the air bag system is located under the front part of the console.

2005 Chevrolet Aveo

2005 ACCESSORIES & EQUIPMENT Interior Trim - Aveo

Microsoft

Friday, July 31, 2009 1:08:28 PM

Page 59

Floor Carpet

The molded one-piece floor carpet goes over both the front and the rear floor pans.

Rear Compartment Security Cover - Hatchback

A rear compartment security cover is provided on the hatchback model. The security cover is attached to the
hatch and can be easily removed if more cargo space is needed.

SPECIAL TOOLS AND EQUIPMENT

SPECIAL TOOLS

Special Tools

Illustration

Tool Number/ Description

J 21104-B

(KM 475-B) Weatherstrip Remover Universal

2005 Chevrolet Aveo

2005 ACCESSORIES & EQUIPMENT Interior Trim - Aveo

Microsoft

Friday, July 31, 2009 1:08:28 PM

Page 60

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