2008 Chevrolet Aveo

|

Aveo, Wave, G3, Barina (VIN S/T) Service Manual

|

Safety and Security

|

Seat Belts

|

Specifications

| Document ID: 1737139

Fastener Tightening Specifications

Application

Specification

Metric English

Child Seat Tether Anchor Bolt (Except 4-Door North America Vehicles)

25 N·m 18 lb ft

Child Seat Tether Anchor Bolt (4-Door North America Vehicles)

38 N·m 28 lb ft

Seat Belt Anchor Bolt

38 N·m 28 lb ft

Seat Belt Buckle Bolt

38 N·m 28 lb ft

Seat Belt Height Adjuster Bolts

27 N·m 20 lb ft

Seat Belt Retractor Bolt

38 N·m 28 lb ft

© 2010 General Motors Corporation. All rights reserved.

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Document ID: 1737139

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2008 Chevrolet Aveo

|

Aveo, Wave, G3, Barina (VIN S/T) Service Manual

|

Safety and Security

|

Seat Belts

|

Component Locator

| Document ID: 1791458

Seat Belt Component Views

Seat Belt Assembly

(1) Seat Belt Switch - Left

(2) Seat Belt Pretensioner - Left and Right

© 2010 General Motors Corporation. All rights reserved.

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Document ID: 1791458

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2008 Chevrolet Aveo

|

Aveo, Wave, G3, Barina (VIN S/T) Service Manual

|

Safety and Security

|

Seat Belts

|

Component Locator

| Document ID: 1959456

Seat Belt Connector End Views

Seat Belt Switch

Connector Part Information

• KET MG 610392

• 2-Way F Series Sealed (WH)

Pin

Wire

Circuit

Function

1

BN/WH

--

Seat Belt Switch - Driver (Notchback)

D-GN

238

Seat Belt Switch - Driver (Hatchback)

2

BK

650

Ground

© 2010 General Motors Corporation. All rights reserved.

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Document ID: 1959456

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2008 Chevrolet Aveo

|

Aveo, Wave, G3, Barina (VIN S/T) Service Manual

|

Safety and Security

|

Seat Belts

|

Repair Instructions

| Document ID: 1924486

Seat Belt Latch Stop Installation

Callout

Component Name

Preliminary Procedure

1. Locate the hole in the seat belt webbing where the original seat belt stop button was

located.

2. If the original hole in the seat belt webbing is not visible, perform the following:

3. Ensure the seat belt latch plate is located above the mark or original hole.

• If either the right or left stop button is missing use the opposing seat belt as a

reference.

• With the opposing seat belt fully stowed, measure the distance between the seat

belt lower anchor and the stop button.

• Using the measurement obtained above, measure and mark the location of the

missing stop button on the center of the seat belt webbing.

1

Seat Belt Stop Button

Procedure

1. Work the male half of the stop button through the hole in the webbing or at

the marked location.

2. Align the female half of the stop button with the male half of the stop button.

© 2010 General Motors Corporation. All rights reserved.

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3. Snap the two halves together.
4. Trim off any access of the male half of the stop button flush with the female

half of the stop button.

Tip
Ensure the male half of the stop button is facing forward in the vehicle in order to
ensure the stop button will not snag customers clothing.

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2008 Chevrolet Aveo

|

Aveo, Wave, G3, Barina (VIN S/T) Service Manual

|

Safety and Security

|

Seat Belts

|

Repair Instructions

| Document ID: 1787742

Driver or Passenger Seat Belt Buckle Replacement
(Lever Type Recliner)

Removal Procedure

1. Remove the screws (2) and the trim cover (1).

2. Remove the bolt (2) and the seat belt buckle (1).

© 2010 General Motors Corporation. All rights reserved.

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Document ID: 1787742

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Installation Procedure

Notice:

Refer to

Fastener Notice

in the Preface section.

1. Install the seat belt buckle (1)and secure with bolt (2).

Tighten
Tighten the seat belt retractor bolt to 38 N·m (28 lb ft).

2. Install the trim cover (1)and secure with the screws (2).

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Document ID: 1787742

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2008 Chevrolet Aveo

|

Aveo, Wave, G3, Barina (VIN S/T) Service Manual

|

Safety and Security

|

Seat Belts

|

Repair Instructions

| Document ID: 1787744

Driver or Passenger Seat Belt Buckle Replacement
(Knob Type Recliner)

Removal Procedure

1. Remove the knob (1), screws (2) and the trim cover (3).

2. Remove the bolt (2) and the seat belt buckle (1).

© 2010 General Motors Corporation. All rights reserved.

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Document ID: 1787744

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Installation Procedure

Notice:

Refer to

Fastener Notice

in the Preface section.

1. Install the seat belt buckle (1)and secure with bolt (2).

Tighten
Tighten the seat belt retractor bolt to 38 N·m (28 lb ft).

2. Install the trim cover (3)and secure with the screws (2).
3. Install the knob (1).

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Document ID: 1787744

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2008 Chevrolet Aveo

|

Aveo, Wave, G3, Barina (VIN S/T) Service Manual

|

Safety and Security

|

Seat Belts

|

Repair Instructions

| Document ID: 1787746

Rear Seat Belt Buckle Replacement

Removal Procedure

1. Remove the rear seat cushion. Refer to

Rear Seat Cushion Replacement

.

2. Remove the bolt and the seat belt buckle.

Installation Procedure

Notice:

Refer to

Fastener Notice

in the Preface section.

© 2010 General Motors Corporation. All rights reserved.

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Document ID: 1787746

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1. Install the seat belt buckle and secure with bolt.

Tighten
Tighten the seat belt retractor bolt to 38 N·m (28 lb ft).

2. Install the rear seat cushion. Refer to

Rear Seat Cushion Replacement

.

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2008 Chevrolet Aveo

|

Aveo, Wave, G3, Barina (VIN S/T) Service Manual

|

Safety and Security

|

Seat Belts

|

Repair Instructions

| Document ID: 1737144

Front Seat Belt Replacement

Repair Procedure

1. Remove the bolt cover, bolt and the seat belt anchor on the upper center pillar.

2. Remove the lower center pillar trim panel. Refer to

Center Pillar Lower Trim Panel

Replacement

.

3. Remove the bolt and the seat belt anchor on the lower center pillar.

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4. Disconnect the pretensioner connector (3).
5. Remove the bolt (2) and the seat belt retractor (1).

Installation Procedure

Notice:

Refer to

Fastener Notice

in the Preface section.

1. Install the seat belt retractor (1) with the bolt (2).

Tighten
Tighten the seat belt retractor bolt to 38 N·m (28 lb ft).

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2. Connect the pretensioner connector (3).

3. Install the seat belt anchor to the upper center pillar with the bolt.

Tighten
Tighten the seat belt anchor bolt to 38 N·m (28 lb ft).

4. Install the bolt cover.

5. Install the lower center pillar trim panel. Refer to

Center Pillar Lower Trim Panel

Replacement

.

6. Install the seat belt anchor to the lower center pillar with the bolt.

Tighten
Tighten the seat belt anchor bolt to 38 N·m (28 lb ft).

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2008 Chevrolet Aveo

|

Aveo, Wave, G3, Barina (VIN S/T) Service Manual

|

Safety and Security

|

Seat Belts

|

Repair Instructions

| Document ID: 1737146

Seat Belt Replacement - Center Rear

Removal Procedure

1. Pull the rear seat knob and fold the rear seat cushion.
2. Remove the bolts and the seat belt anchors.
3. Remove the left rear cargo area trim panel and remove the bolt from the rear center seat

belt retractor.

Installation Procedure

Notice:

Refer to

Fastener Notice

in the Preface section.

© 2010 General Motors Corporation. All rights reserved.

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1. Install the seat belt anchors with the bolts.

Tighten
Tighten the seat belt anchor bolts to 38 N·m (28 lb ft).

2. Install the rear center seat belt retractor with the bolt.

Tighten
Tighten the rear center seat belt retractor bolt to 38 N·m (28 lb ft).

3. Install the rear cargo area trim panel and unfold the rear seat.

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2008 Chevrolet Aveo

|

Aveo, Wave, G3, Barina (VIN S/T) Service Manual

|

Safety and Security

|

Seat Belts

|

Repair Instructions

| Document ID: 1737371

Shoulder Belt Replacement - Rear

Removal Procedure

1. Remove the bolt (1) and the seat belt anchor on the wheelhouse trim panel.

2. Remove the upper back panel shelf. Refer to

Rear Window Shelf Trim Panel Replacement

.

3. Remove the bolt (1) and the seat belt retractor (2).

Installation Procedure

© 2010 General Motors Corporation. All rights reserved.

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Document ID: 1737371

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Notice:

Refer to

Fastener Notice

in the Preface section.

1. Install the seat belt retractor (2) with the bolt (1).

Tighten
Tighten the seat belt retractor bolt to 38 N·m (28 lb ft).

2. Install the upper back panel shelf. Refer to

Rear Window Shelf Trim Panel Replacement

.

3. Install the seat belt anchor to the upper wheelhouse trim panel with the bolt (1).

Tighten
Tighten the seat belt anchor bolt to 38 N·m (28 lb ft).

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Document ID: 1737371

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2008 Chevrolet Aveo

|

Aveo, Wave, G3, Barina (VIN S/T) Service Manual

|

Safety and Security

|

Seat Belts

|

Repair Instructions

| Document ID: 1737149

Seat Belt Height Adjuster Replacement - Front

Removal Procedure

1. Remove the upper center pillar trim panel. Refer to

Center Pillar Upper Trim Panel

Replacement

.

2. Remove the bolts (2) and the seat belt height adjuster (1).

Installation Procedure

Notice:

Refer to

Fastener Notice

in the Preface section.

© 2010 General Motors Corporation. All rights reserved.

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Document ID: 1737149

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1. Install the seat belt height adjuster (1) with the bolts (2).

Tighten
Tighten the seat belt height adjuster bolts to 27 N·m (20 lb ft).

2. Install the upper center pillar trim panel. Refer to

Center Pillar Upper Trim Panel

Replacement

.

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2008 Chevrolet Aveo

|

Aveo, Wave, G3, Barina (VIN S/T) Service Manual

|

Safety and Security

|

Seat Belts

|

Repair Instructions

| Document ID: 1543758

Child Restraint Tether Anchor Replacement (Five Door)

Removal Procedure

1. Open the tether anchor access cap.
2. Remove the bolt and the tether anchor.

Installation Procedure

Notice:

Refer to

Fastener Notice

in the Preface section.

© 2010 General Motors Corporation. All rights reserved.

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Document ID: 1543758

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1. Install the tether anchor with the bolt.

Tighten
Tighten the child seat tether anchor bolt to 25 N·m (18 lb ft).

2. Close the tether anchor access cap.

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2008 Chevrolet Aveo

|

Aveo, Wave, G3, Barina (VIN S/T) Service Manual

|

Safety and Security

|

Seat Belts

|

Repair Instructions

| Document ID: 1787761

Child Restraint Tether Anchor Replacement (Four Door
North America)

Removal Procedure

1. Open the tether anchor cover.
2. Remove the bolt (1) and the tether anchor (2).

Installation Procedure

Notice:

Refer to

Fastener Notice

in the Preface section.

© 2010 General Motors Corporation. All rights reserved.

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Document ID: 1787761

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1. Install the tether anchor (2) with the bolt (1).

Tighten
Tighten the child seat tether anchor bolt to 38 N·m (28 lb ft).

2. Close the tether anchor cover.

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2008 Chevrolet Aveo

|

Aveo, Wave, G3, Barina (VIN S/T) Service Manual

|

Safety and Security

|

Seat Belts

|

Repair Instructions

| Document ID: 1787765

Child Restraint Tether Anchor Replacement (Four Door
Except North America)

Removal Procedure

1. Open the tether anchor access cap.
2. Remove the bolt and the tether anchor.

Installation Procedure

Notice:

Refer to

Fastener Notice

in the Preface section.

© 2010 General Motors Corporation. All rights reserved.

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Document ID: 1787765

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1. Install the tether anchor with the bolt.

Tighten
Tighten the child seat tether anchor bolt to 25 N·m (18 lb ft).

2. Close the tether anchor access cap.

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