citroen c5 2 2 hdi ustawienierozrzadu

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Installation

Installation

NOTE: Supplementary information for engine/cylinder head overhaul.
Align timing chain links (black) [10] & [11] with marked camshaft sprocket teeth [12] & [13].

Ensure timing pins located correctly [6] & [7].

1.

Tighten bolts finger tight [9].

2.

Turn camshaft sprocket fully clockwise in slotted holes.

3.

Fit timing belt to crankshaft sprocket.

4.

Secure belt to crankshaft sprocket with retaining clip. Tool No.(-).0188.K [14].

5.

Fit timing belt in anti-clockwise direction. Ensure belt is taut between sprockets.

6.

Lay belt on camshaft sprocket teeth. Engage belt teeth by turning sprocket slightly anti-clockwise.
NOTE: Angular movement of sprocket must not be more than one tooth space [15].

7.

Fit timing belt to water pump sprocket and tensioner pulley.

8.

Slacken tensioner bolt [8].

9.

Turn tensioner pulley anti-clockwise to temporarily tension belt. Use tool No.(-).0188.J2.

10.

Lightly tighten tensioner bolt [8].

11.

Remove retaining clip [14].

12.

Attach tension gauge to belt at

[16]. Tool No.SEEM CTG 105.M.

13.

Turn tensioner pulley anti-clockwise until tension gauge indicates 106±2 SEEM units.

14.

Tighten tensioner bolt [8]. Tightening torque: 25 Nm.

15.

Remove tension gauge [16].

16.

Ensure sprocket bolts not at end of slotted holes [17].

17.

If necessary: Repeat installation procedure.

18.

Tighten camshaft sprocket bolts [9]. Tightening torque: 20 Nm.

19.

Remove timing pins [6] & [7].

20.

Turn crankshaft eight turns clockwise to setting position.
NOTE: DO NOT allow crankshaft to turn anti-clockwise.

21.

Insert timing pin [6].

22.

Slacken camshaft sprocket bolts [9].

23.

Insert timing pin [7].

24.

Slacken tensioner bolt to release tension on belt [8].

25.

Attach tension gauge to belt at

[16].

26.

Turn tensioner pulley anti-clockwise until tension gauge indicates 51±3 SEEM units.

27.

Hold tensioner pulley in position. Tighten tensioner bolt [8]. Tightening torque: 25 Nm.

28.

Tighten camshaft sprocket bolts [9]. Tightening torque: 20 Nm.

29.

Remove tension gauge [16].

30.

Check belt tension: Attach tension gauge to belt at

[16]. Tension gauge should indicate 51±3 SEEM units.

31.

If not: Repeat tensioning procedure.

32.

Remove tension gauge [16].

33.

Remove timing pins [6] & [7].

34.

Turn crankshaft two turns clockwise to setting position.

35.

Insert timing pin in flywheel [6].

36.

Ensure timing pin can be inserted easily [7].

37.

Remove timing pin [6].

38.

Install components in reverse order of removal.

39.

Remove bolt and 17 mm spacer. Refit bolt [3]. Tighten bolt to 15 Nm [3].

40.

Clean crankshaft pulley bolt and crankshaft threads.

41.
42.

Manufacturer: Citroen

Model: C5 2,2D HDi

Engine code: 4HX (DW12TED4)

Output: 98 (133) 4000

Tuned for:

Year: 2000-04

© Autodata Limited 2008

2009-06-18

V7.412-ENGP931865

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Coat crankshaft pulley bolt with suitable thread locking compound.

42.

Tighten crankshaft pulley bolt [1]. Tightening torque: 40 Nm + 51°.

43.

Manufacturer: Citroen

Model: C5 2,2D HDi

Engine code: 4HX (DW12TED4)

Output: 98 (133) 4000

Tuned for:

Year: 2000-04

© Autodata Limited 2008

2009-06-18

V7.412-ENGP931865


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