Netzeinspeisung USA 20A Han6 06.05.00 en

HARDWARE

KR C2 edition2005 USA

20 A Han6 Power Infeed

Option 00--133--911

Customer Documentation

Issued: 11 Jul 2005

Version: 00

Netzeinspeisung USA 20A Han6 06.05.00 en

e

Copyright

2005

KUKA Roboter GmbH

Zugspitzstraße 140

D--86165 Augsburg

This documentation or excerpts therefrom may not be reproduced or disclosed to third parities without the express permission of the

publishers. Other functions not described in this documentation may be operable in the cotroller. The user has no claim to these

functions, however, in the case of a replacement or service work.

We have checked the content of this documentation for conformity with the hardware and software described. Nevertheless,

discrepencies cannot be precluded, for which reason we are not able to guarantee total conformity. The information in this

documentation is checked on a regular basis, however, and necessary corrections will be incorporated in subsequent editions.

Subject to technical alterations without an effect on the function.

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Contents

1

Introduction

5

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1.1

Use

5

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.2

Configuration

5

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2

Safety

6

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.1

Fundamentals

6

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.2

Additional instructions for the “Infeed USA 20 A Han6”

6

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.3

Liability

7

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.4

Designated use

7

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3

Product description

8

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3.1

Connection panel

8

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1.1

Safety

8

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1.2

Overview

8

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4

Connector pin allocation

9

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4.1

Power supply connection X1

9

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20 A Han6 Power Infeed

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1

Introduction

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1

Introduction

The option “USA 20 A Han6 Power Infeed” enables power to be fed in through
connector X1 in the connection panel to the KR C2 edition2005 control cabinet.

1.1

Use

The option “USA 20 A Han6 Power Infeed” provides the following function:

G

20 A power infeed through a Han6 connector in the connection panel

1.2

Configuration

The basic cabinet is the KR C2 edition2005. Therefore this documentation only
describes the differences from the standard cabinet.

The USA 20 A Han6 power infeed includes the following hardware components:

G

USA main switch

G

Latching lever for locking the door

G

Catch for locking the door

G

Holder plate

G

Operating mechanism

G

Infeed cable 00116311

G

Han6 connector

20 A Han6 Power Infeed

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2

Safety

2.1

Fundamentals

Warning!

Failure to observe these safety instructions could result in injury or a
fatal accident and/or damage to the robot system or other property!

G

All pertinent safety regulations as well as the booklet [Safety and Installation
Instructions] are to be observed when working on the system.

G

The KUKA safety chapter [KRC Safety, General] is supplied with the robot
system and must be read and understood before commencing work.

G

The safety instructions in the KR C2 edition2005 Operating Handbook must
be observed.

G

Before connection, testing and installation work, always refer to the
accompanying circuit diagram.

2.2

Additional instructions for the “USA 20 A Han6 Power Infeed”

G

Installation, exchange and service work on this option or individual
components thereof may be performed only by qualified personnel specially
trained for this purpose and acquainted with the risks involved.

2

Safety (Fortsetzung)

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2.3

Liability

This option is designed and built using state--of--the--art technology and in
accordance with the recognized safety rules. Nevertheless, improper installation
of this unit or its employment for a purpose other than the intended one may
constitute a risk to life and limb of operating personnel or of third parties, or cause
damage to or failure of the control cabinet, resulting in damage to or failure of the
entire robot system and other material property.

The option “USA 20 A Han6 Power Infeed” may only be used in technically perfect
condition in accordance with its designated use and only by safety--conscious
persons who are fully aware of the risks involved in its operation. Connection and
use must be carried out in compliance with this documentation.

2.4

Designated use

Using this option for any purpose other than or additional to that described in
Section 1.1 is considered contrary to its designated use. The manufacturer cannot
be held liable for any damage resulting from such use.
The risk lies entirely with the user.

No liability can be accepted if these directions are disregarded.

20 A Han6 Power Infeed

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3

Product description

3.1

Connection panel

All the connectors on the connection panel are plug--and--socket connections as
defined by VDE 0627.

Plug--and--socket connections must not be plugged or unplugged while the
controller is operational (i.e. energized).

Requirements:

G

Qualified technical personnel (skilled workers) trained in the handling of
systems and machines.

3.1.1

Safety

Warning!

Before the plug--and--socket connections are plugged or unplugged,
the controller and the cables concerned must be deenergized.

3.1.2

Overview

1

1

X1

Han6 power infeed

Fig. 1 Connection panel, overview

The installation positions of the connectors may vary from those illustrated here
depending on the cabinet equipment.

Info
All contactor, relay and valve coils that are connected to the robot controller

by the user must be equipped with suitable suppressor diodes. (RC elements

and VCR resistors are not suitable.)

4

Connector pin allocation

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4

Connector pin allocation

4.1

Power supply connection X1

X1

Caution: Connecting cable with toroidal cores

L1

L2

L3

Toroidal cores

* For all connections, N--conductor
is only necessary for the
service socket option with a 400 V
power supply.

N*

1

Not connected

Not connected

2

3

4

5

6

PE

PE

GND

Q1/1

Q1/2

Q1/3

X3/1 / N*

Power infeed:
3 x 400 V 50/60 Hz xx A

Incoming supply only with

transformer:
3 x 380 V 50/60 Hz xx A

3 x 440 V 50/60 Hz xx A

3 x 480 V 50/60 Hz xx A

3 x 575 V 50/60 Hz xx A

1

Index

Index -- i

C

Connection panel overview, 8

I

Installation positions of the connectors, 8

P

Plug--and--socket connections, 8

S

Safety instructions, 6
Service work, 6

U

Use, 5