{8/18/89 Copied & modified; Fanuc 0M M062.53, for Pete Modified sub call format. JR}
{8/23/89, reversed logic for Metric, JR}
{2/7/90, Updated to Version 3.2 per Fanuc 6M M001.70 Format, DWB}
{7/24/90, Added InitProg globally to posts with this remark, DWB} {7/24/90, Replaced all occurances of SetSRXYZero with SetSRXYtoSP, DWB} {10/12/90, Updated: Fanuc OM M062.71 to .76.1 format, JR}
{3/26/91 Updated:Fanuc 0M M062.76.1 For: Gibbs & Associates Updated to Version 4.0 per Fanuc 6M M001.80 Format. KM}
{9/25/91 Updated: Fanuc 0M M062.79 For: Gibbs & Associates Updated to Version 4.1 per Fanuc 6M M001.81 Format. KM}
{10/20/92 Updated: Fanuc 0M M062.81 For: Gibbs & Associates Updated to Version 4.1 per Fanuc 6M M001.81.2 Format. DWB}
{5/26/93 Modified: Fanuc 0M M062.81.2 For: Gibbs & Associates/Fructus Changed TrackZNO# ZDepth# to TrackZNO# FIRST SPZ# at IF Drilling. SPZ# is affected by SetScale, whereas ZDepth# is not. DWB}
{2/11/94 Copied & modified: Fanuc 0M M062.81.3 For: Hillar Malm Added PreTool. In FirstOp, Move ToolChng to be on line after OpToolID. Deleted OpToolID. Jim Radcliffe}
{4/26/94 Modified: Fanuc 0M [HM] M629.81.3 For: Hillar Malm/Fructus Versions: ncCad 4.32.03/ncCAM 4.32.03/ncPost 4.32.03/Compost 4.21.20 Changes made per Mikael Bagge of Fructus. Updated to Version 4.2 per Fanuc 6M M001.81.2d Format. Added CkCRC sub for CRCOffC per version 4.2. CutterRadiusCompensation ExitLength will output G40 on LastFeat AND LineFeat at StdLine sub. Added Recall# and ADD# to Prog FORMAT#5. Added full support of WorkFixtureOffsets. Added OptCyc1 PostScript command for support of Virtual Rigid Tapping Cycle. Will output Speed 'M29' prior to output of G84 Cycle block. Added re-output of Speed to subprogram for MultipleParts OneToolAllParts at OpenMP sub. Customer reported that consecutive operations with the SameTool but different Speeds did not resume initial speed value. This would seem to be something necessary in all post processors. Added WorkFixtureOffset Table Dump for MultipleParts at FirstOperation. Added literal 'G80' to CoolOff block at NewTool and end of Prog. Added OpToolID for re-output of PreTool at NewTool. IF MultipleParts? AND OneToolAllParts? AND FullUp? = TRUE, processor will output OpToolID in main program. If False, processor will output OpToolID prior to CoolOff block. Deleted SpinOff at NewTool and end of Prog. Added literal 'G30Y0.' for NOT ToolChangeAtHome at NewTool and end of Prog. Added Tool List Dump following EOR at end of Prog DWB}
{3/22/96, Updated .84 version to .87, TH}
{Prog Numeric Format Definitions *******************************************}
RestoreScale: IF Metric? {CAM file is in Metric, tools and tool path} SetScale('.03937007874') { change to English, this is an English post} END RETURN
DoSubComment: IF UseComments? AND SubComment? FORMAT(Program#,5) '( SUB NUMBER: ' Program# ' )' EOL FORMAT(Program#,7) END RETURN
DoOpComments: IF UseComments? SetScale('1') IF OperationIDComment? '( OPERATION ' Operation# ': ' OperationType$ ' )' EOL END IF OperationComment? '( ' OperationComment$ ' )' EOL END IF WorkGroupComment? '( ' WorkGroupComment$ ' )' EOL END IF ToolTypeComment? '( TOOL ' Tool# ': ' ToolDiameter# ' ' ToolType$ ' )' EOL END IF ToolComment? '( ' ToolComment$ ' )' EOL END RestoreScale END RETURN
FinishSub1: {part 1} SeqC CRCOffC IF NOT FeedConnect? IF AutoCycle? ZCP3C ELSE IF FIFO? {.81} FeedC ZCP3C FeedEntC ELSE RapidC ZCP3C END END END EOL RETURN
FormatArc: IF ArcCW? CWArcC ELSE CCWArcC END MoveXYZC IF ArcIJFormat? ArcIJC ELSE ArcRC END RETURN
CkCRC: { 4.2 } IF LastFeat? CRCOffC ELSE CRCOnC END RETURN
StdLine: {enables CRC on first call, .70} IF Decelerate? IF RoomToDecel? DecelMove1 SeqC CkCRC FeedC MoveXYZC FeedRateC CRCOffsetC EOL DecelMove2 END SeqC CkCRC FeedC MoveXYZC DecelFeed CRCOffsetC EOL ELSE IF XMove? OR YMove? OR ZMove? SeqC CkCRC FeedC MoveXYZC FeedRateC CRCOffsetC EOL END END RETURN
ToolPath: EACHFeat IF PointFeat? IF AutoCycle? SeqC MoveSXYC EOL SeqC 'M98P1' Program# EOL CalcACSRXY {calc tool position after sub call, CalcAutoCycleStatusRecordXY} ELSE SeqC MoveSXYZC EOL {.80.01} END ELSE IF RapidFeat? IF LastFeat? AND AutoCycle? {.70} SeqC CRCOffC RapidC MoveXYZC EOL ELSE IF XMove? OR YMove? OR ZMove? SeqC RapidC MoveXYZC EOL END END ELSE IF LineFeat? IF AutoCycle? {.70} IF LastFeat? SeqC CRCOffC FeedC MoveXYZC FeedRateC EOL ELSE IF ZMove? {skip CRCOn until first non-Z move line, skipping ramps} SeqC FeedC MoveXYZC FeedRateC EOL ELSE StdLine {enables CRC on first call} END END ELSE StdLine END ELSE IF ArcFeat? EACHQuadrant { Do not use NOT, FIRST, LAST or NEXT modifiers in this loop } IF LastQuadrant? AND Decelerate? IF RoomToDecel? DecelMove1 SeqC FormatArc ArcFeedC EOL DecelMove2 END SeqC FormatArc DecelFeed EOL ELSE SeqC FormatArc ArcFeedC EOL END NEXTQuadrant END END END END NEXTFeat RETURN
WFOStuff: IF NewWFO? IF MultipleParts? '*** WARNING *** DO NOT USE NEWWFO() WITH NCPOST MULTIPLE PARTS' EOL ELSE SeqC 'G' NewWFO# EOL END ELSE IF NOT SameTool? IF NeedWFO1? SeqC 'G' NewWFO# EOL END END END RETURN
AutoCycCutSub2: {part 2} ToolPath SeqC AbsOrInc IF Repeats? AND FeedConnect? AND ZshiftOnly? {.69 removed RapidC} {.71.2 removed CRCOffC, gets turned off in ToolPath} ELSE IF FIFO? {.81} FeedC ZCP2 FeedEntC ELSE RapidC ZCP2 END END EOL SeqC EndSub EOL CloseSub SetSRSubXY {restore SR to 1st position value} SetSRSubMove RETURN
AutoCycPat: SetPass2 {position pattern} ToolPath {call after NewProg for correct sub calls} SetPass1 {reset} RETURN
Milling: IF AutoCycle? NewProg AutoCycCutSub1 EntryMove AutoCycCutSub2 AutoCycPat ELSE EntryMove ToolPath END RETURN
ZonlyRepAutoCycle: AutoCycPat {write pattern moves and main calls} StartSub NewProg EachCycle SetSRXYtoEP IF FeedConnect? IF NOT FirstCycle? IF SPXMove? OR SPYMove? SeqC Feed IncValue StrtPosC EOL SeqC AbsOrInc ELSE SeqC Feed END ELSE SeqC Feed END ZInPlusInc FeedEnt EOL ELSE IF NOT FirstCycle? IF SPXMove? OR SPYMove? SeqC Rapid IncValue StrtPosC EOL IF FeedEntry? SeqC AbsOrInc ZCP2PlusInc EOL SeqC Feed ZInPlusInc FeedEnt EOL ELSE SeqC AbsOrInc ZInPlusInc EOL END ELSE IF FeedEntry? SeqC Rapid ZCP2PlusInc EOL SeqC Feed ZInPlusInc FeedEnt EOL ELSE SeqC Rapid ZInPlusInc EOL END END ELSE IF FeedEntry? SeqC Feed ZInPlusInc FeedEnt EOL ELSE SeqC Rapid ZInPlusInc EOL END END END IF FirstCycle? SetStatusOff {protect Z position for incremental sub} END SeqC 'M98P1' Program# EOL NextCycle SetStatusOn AutoCycCutSub1 {build element sub} AutoCycCutSub2 {.69, removed FinishSub1} IF FeedConnect? {there is no Z up in the sub, .69} IF FIFO? {.81} SeqC Feed ZCP2 FeedEnt EOL {.69} ELSE SeqC Rapid ZCP2 EOL {.69} END END {.69} SeqC EndSub EOL CloseSub {Element shift, not pattern} RETURN
ZonlyRep: EachCycle IF NOT FirstCycle? SeqC Connect StrtPos EOL {.71.2, added Connect} END IF FeedConnect? SeqC FeedC ZInPlusInc FeedEnt EOL {.71.2, changed to FeedC} ELSE {Entry/Exit Connect} IF FeedEntry? IF NOT FirstCycle? SeqC RapidC ZCP2PlusIncC EOL {can't call for cycle =1} {.69 added Rapid, reads better} {.71.2, changed to RapidC, reads better} END SeqC Feed ZInPlusInc FeedEnt EOL ELSE SeqC RapidC ZInPlusInc EOL {.69 added Rapid, reads better} {.71.2, changed to RapidC, reads better} END END SeqC 'M98P1' Program# EOL NextCycle StartSub SkipZ ToolPath UnSkipZ { Moved from FinishSub1 } FinishSub1 SeqC EndSub EOL CloseSub RETURN
CheckPass: IF AutoCycle? {use the correct StrtPos} SetPass2 ELSE SetPass1 END RETURN
{Start of executable Prog **************************************************}
{setup and initializations} InitProg ReverseXZArcs InitWFONum SetFlood UseSeparateSubCalls SetMaxSeparateSubCalls('50') SetMaxRPM('10000') SetMaxFeed('500') IF PSComment? AND UseComments? 'PostScript:' EOL ' Literals: put between single or double quotes.' EOL ' Separate commands and literals with at least one space.' EOL ' A CR ( RETURN key ) will start a new line.' EOL ' Commands: may be capital and/or lower case letters. Separate commands with a space.' EOL ' EndOP -' EOL ' all literals and commands before an ENDOP command' EOL ' will appear at the beginning of the operation. All ' EOL ' literals and commands after an ENDOP command will appear' EOL ' at the end of the operation. ' EOL ' NewWFO(56), NWFO(56) -' EOL ' The Work Fixture Offset # you specify will be used for all following operations.' EOL ' Do not use with the ncPost multiple part option.' EOL ' 4thAxisCW(12.5), 4ACW(12.5) -' EOL ' generates a + A move of the value you specify' EOL ' 4thAxisCCW(22.5), 4ACCW(22.5) -' EOL ' generates a - A move of the value you specify' EOL ' 5thAxisCW(30), 5ACW(30) -' EOL ' generates a + B move of the value you specify' EOL ' 5thAxisCCW(22.5), 5ACCW(22.5) -' EOL ' generates a - B move of the value you specify' EOL ' OptionalCycle1, OptCyc1 -' EOL ' A Tapping Operation with this command with be interpreted as a request for a' EOL ' G84 Rigid Tapping cycle, and the processor will output the current speed in RPM' EOL ' with an M29, which synchronizes the RPM and FeedRate. This will be output on block' EOL ' prior to G84 Canned Cycle block.' EOL END EachOp {Start of post processing *********************} IF FirstOperation? EOR EOL ProgID1 IF UseComments? AND ProgramNameComment? '( ' ProgramName$ ' )' END EOL IF MultipleParts? AND WorkFixtureOffsets? NewWFO Save# Num#('1') Num#('0') EachWFO Save# Num#('1') ADD# Recall# Num#('1') Num#('1') SeqC AbsValue ' L2 P' Recall# Num#('1') ' X0. Y0. Z0.' IF UseComments? '( Defines G' ADD# Recall# Num#('1') Num#('53') ' )' END EOL IncWFO NextWFO END IF ToolChangeAtHome? SetHome END IF UseComments? IF ProgramComment? '( ' ProgramComment$ ' )' EOL END IF FormatNameComment? '( FORMAT: ' FormatName$ ' )' EOL END IF TimeComment? '( ' Date$ ' AT ' Time$ ' )' EOL END IF MovesComment? '( OUTPUT IN ' MoveType$ ' INCHES )' EOL END IF PartsComment? '( PARTS PROGRAMMED: ' Parts# ' )' EOL END IF StartToolComment? '( FIRST TOOL NOT IN SPINDLE )' EOL END END OpenSub RestoreScale IF MultipleParts? AND AllToolsOnePart? OpenMP END Seq Plane 'G80' CRCOff EOL SeqC Preset Home 'Z0.' EOL SeqC OpToolID EOL SeqC ToolChng EOL DoOpComments DoPostScript WFOStuff SeqC Speed SpinOn EOL IF MultipleParts? AND OneToolAllParts? AND FullUp? OpenMP END CheckPass SeqC AbsOrInc Rapid StrtPos EOL SeqC OfstOn IF NOT LastTool? PreTool END EOL SeqC CoolOn EOL IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? OpenMP SeqC StrtPos EOL END ELSE IF NewTool?
{Finish off last Operation}
IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? CloseMP END IF MultipleParts? AND OneToolAllParts? AND FullUp? SeqC 'G80' CoolOff EOL SeqC IncValue OfstOff EOL CloseMP SeqC OpToolID EOL { repeat of PreTool } ELSE SeqC OpToolID EOL { repeat of PreTool } SeqC 'G80' CoolOff EOL SeqC IncValue OfstOff EOL END DoEndOpPS IF ToolChangeAtHome? SeqC AbsOrInc Rapid Home EOL ELSE SeqC 'G30Y0.' EOL END IF LAST ProgStop? SeqC 'M0' EOL ELSE SeqC ProgStop EOL END
{Start new Operation}
Seq ToolChng EOL DoOpComments SeqC Plane 'G80' CRCOff EOL SeqC Preset Home 'Z0.' EOL DoPostScript WFOStuff SeqC Speed SpinOn EOL IF MultipleParts? AND OneToolAllParts? AND FullUp? OpenMP END CheckPass SeqC AbsOrInc Rapid StrtPos EOL SeqC OfstOn PreTool EOL SeqC CoolOn EOL IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? OpenMP SeqC StrtPos EOL END ELSE IF SameTool? DoEndOpPS IF LAST ProgStop? SeqC CoolOff EOL SeqC IncValue OfstOff EOL SeqC SpinOff EOL SeqC 'M0' EOL
{Start new Operation}
GetStartOfSameTool SeqC PlaneC AbsOrInc Rapid StrtPos SpeedC SpinOn EOL SeqC OfstOn EOL SeqC CoolOn EOL ELSE IF CoolOff? AND LAST NOT CoolOff? SeqC CoolOff EOL END IF NewToolOffset? SeqC IncValue OfstOff EOL
GetStartOfSameTool SeqC PlaneC AbsOrInc Rapid StrtPos SpeedC EOL END IF NOT CoolOff? AND LAST CoolOff? SeqC CoolOn EOL END END END END END {common point for all operations} IF Milling? SeqC ZCP2C EOL IF Repeats? NewProg IF ZshiftOnly? IF AutoCycle? {incremental Autocycle sub can have Z moves} ZonlyRepAutoCycle ELSE {Z shift only, NOT Auto Cycle} IF UseSeparateSubCalls? AND CyclesLessThanMaxSubCalls? FindAnyZMoves {for normal abs subroutine} IF NoZMoves? ZonlyRep ELSE G92Sub {pattern shift, not element} END ELSE {no sep subs desired} G92Sub END END {end Auto Cycle IF} ELSE {not Z only} G92Sub END {end Z only IF} ELSE {no repeat OPs} Milling END IF AutoCycle? SeqC ZCP3C EOL ELSE IF FIFO? {.81} SeqC FeedC CRCOffC ZCP3C FeedEntC EOL ELSE SeqC RapidC CRCOffC ZCP3C EOL END END ELSE IF Drilling? IF Repeats? NewProg StdSub SeqC AbsOrInc Rapid StrtPos EOL END SeqC DrillCP EOL GetCycle IF Tap? AND OptCyc1? SeqLab Speed 'M29' EOL { Synchronize RPM and Feed for Rigid Tapping } END SeqC Cycle FromCP StrtPos ZDepth RLevel Dwell Peck Retract FeedEnt EOL TrackZNO# FIRST SPZ# {.81.2} ToolPath IF RetractToCP1? {.81} TrackZNO# ClearancePlane1# ELSE TrackZNO# ClearancePlane2# END SeqC 'G80' EOL IF Repeats? FinishSubG92 END SeqC RapidC ZCP3C EOL END END NextOp {loops back to EachOP until last Operation}
{End of program ************************************************************}
{finish last operation} IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? CloseMP END SeqC 'G80' CoolOff EOL SeqC IncValue OfstOff EOL IF MultipleParts? AND OneToolAllParts? AND FullUp? CloseMP END DoEndOpPS IF FIRST ToolChangeAtHome? {.71.2 added FIRST modifier} SeqC AbsOrInc Rapid FirstHome EOL ELSE SeqC 'G30Y0.' EOL END IF ProgStop? SeqC 'M0' EOL END IF MultipleParts? AND AllToolsOnePart? CloseMP END SeqC EOP EOL CloseSub Post2 {organize Subs into one program} EOR EOL EachTool SetFlag('1') EachOp IF Equal? TLNum# Tool# IF Flag?('1') SetFlagF('1') '( TOOL ' Tool# ': ' ToolDiameter# ' ' ToolType$ ' )' EOL END END NextOp NextTool Close IF UseComments? SetScale('1') {restore scale for comments} Reopen IF FileBytesComment? '( FILE LENGTH: ' FileBytes# ' CHARACTERS )' EOL END IF FileFeetComment? '( FILE LENGTH: ' FileFeet# ' FEET )' EOL END IF FileMetersComment? '( FILE LENGTH: ' FileMeters# ' METERS )' EOL END Close END