{9/19/95, L201.82.1m, Updated for Catalyst v2.20 per Fanuc 10T MS [-] L001.85.02 Format, DWB}
{9/19/95 Copied: Fanuc 0TA Colchester L201.85m Created: Fanuc 0TA [C&W] L379.85m For: Fructus/C&W Versions: ncCad 4.33.01/ncCAM 4.33.01/ncPost 4.33.06/Catalyst v2.22/Compost 4.21.32/1.0a Changes made per Mikael Bagge of Fructus. Form changes: Changed G92 to G50 in Commands 1 Dialog. Changed FORMAT for P ThreadHeight from ^###0 to ^##0 in Canned Threading Dialog Changed FORMAT for Q Depth of First Thread Pass from ^###0 to ^##0 in Canned Threading Dialog Prog changes: Modified Canned Threading. Moved InfeedAngle# from FORMAT#2 to FORMAT#6. Output as two digit integer part of 6 digit P Parameter of two-block cycle definition. Deleted Chamfer condition at CannedCycle Threading. Outputs literal '00' always for Thread Ending Angle. Deleted SingleEdgeCut condition at CannedCycle Threading. Outputs InFeedAngle# for Thread Lead Angle. Modified Canned PeckChipBreaker. Added Retract# to FORMAT#4, changed Retract to 'R' Retract# at Canned Drilling. Added Peck# to FORMAT#4, changed Retract to 'Q' Peck# at Canned Drilling. Deleted Chamfer condition at CannedCycle Threading. Outputs literal '00' always for Thread Ending Angle. Deleted SingleEdgeCut condition at CannedCycle Threading. Outputs InFeedAngle# for Thread Lead Angle. Added support of special M13/M14 [CW/CCW] Spindle/Coolant combo command. Added GetSpinCoolOn sub prior to CheckOffset sub. Called during all ToolChange and ProgStop events. Outputs normal SpinOn when CoolOff? boolean returns TRUE. Changed SpinOn to GetSpinCoolOn call at CheckOffset sub, FirstOperation and NewTool. Deleted CoolOn when LAST ProgStop? returns TRUE at CheckOffset sub. Deleted CoolOn at AppMove sub. Added G96 ConstantSurfaceSpeed TurnOn at ToolChange Position. Deleted CalcRPM1 at FirstOperation and NewTool. Moved CSSOn 'G96' Speed from CommonPoint to FirstOperation and NewTool. Deleted CSSOff 'G97' CalcRPM2 at NewTool. Deleted CSSOff 'G97' CalcEPRPM# at end of Prog. Changed OpToolID '00' to OpToolID LatheOffset at FirstOperation and NewTool. Deleted OpToolID LatheOffset from AppMove sub. Deleted all NewGear and GearRange Commands at CheckOffset sub, FirstOperation and NewTool. Added SetAbs at setup and initializations. Changed MoveType$ to literal 'ABSOLUTE' at FirstOperation ProgramComments. Deleted AbsOrInc 'G21G95' SafeStart at FirstOperation. Deleted UnTool '00' at end of Prog. DWB}
{6/5/96 Initial: Fanuc 0TA [C&W] L379.85m Created: Fanuc 0TC [Gimbel] Lxxx.85m ForUser: Gimbel Control: Fanuc 0T-C Machine: Victor V Turn Develop: ComPost 4.21.37, Catalyst68K v3.04.10.C Comment: New processor per notes from Kim Vind Andersen Changed GetSpinCoolOn to standard SpinOn and added CoolOn commands. Changed G33 threading command to G32. Jim Radcliffe}
{12/23/96 Initial: Fanuc 0TC [Gimbel] L461.85m Created: Fanuc 0TC [Gimbel] L461.85.1m ForUser: Gimbel Develop: ComPost2 PPC v1.0b4, Virtual Gibbs 3.23 Comment: Modified per fax. Deleted tool offset cancel on Home lines. Jim Radcliffe}
{2/18/97 Initial: Fanuc 0TC [Gimbel] L461.85.1m Created: Fanuc 0TC [Gimbel] L461.85.2m Develop: ComPost2 68K 1.0b11, Virtual Gibbs 3.23 Comment: Changed SetMaxRPM from 2000 to 6000 Jim Radcliffe}
{19Oct98 Original: Fanuc 0TC [Gimbel] L461.85.2m Created: Fanuc 0TC [TCM] Lxxx.85m For: Trier Christensen Maskinfabrik Changes made per: Kim Vind Andersen of Maskinteknik, Denmark Added Post Header Comment at the top of Prog. Deleted old version numbers and comments e.g. {.62}, {commands}, {literals}, etc Deleted SpinOff at LastFeature in ToolPath when Tap is True Added IF ApproachID? Boolean to flip the XStkLeft polarity in ID rough cycle (G71). The polarity of the U & W stock values must be reversed when roughing an ID. Added Booleans to suppress 'C0' and 'K1' in Canned Cycle tapping Charles Winston}
{Prog Numeric Format Definitions *******************************************}
StockOnNoCan: IF NOT CannedCycle? StockOn {need stock for SP positioning, if not a canned cycle} END RETURN
FeedNoCan: IF NOT CannedCycle? FeedC END RETURN
FeedRateNoCan: IF NOT CannedCycle? FeedRateC END RETURN
ApproachSP: IF ApproachFace? SeqLabC StockOnNoCan XSPC EOL SeqLabC StockOff ZOpCPC EOL StockOnNoCan IF NotEqual? CycleStartZ# ZOpCP# SeqLabC FeedNoCan ZSPC FeedRateNoCan EOL END ELSE { ODApproach/IDApproach } SeqLabC StockOnNoCan ZSPC EOL SeqLabC StockOff XOpCDC EOL StockOnNoCan IF NotEqual? CycleStartX# XOpCD# SeqLabC FeedNoCan XSPC FeedRateNoCan EOL END END RETURN
AppMove: StockOff ThisOpEntryZCP CoolOn RETURN
Approach: { NOT FOR TAILSTOCK, .82 } Rapid RapidF# { RapidF# Forces FeedRate } IF ApproachOD? SeqLabC ThisOpEntryXCP AppMove EOL ELSE IF ApproachID? SeqLabC XOpCD AppMove EOL ELSE {ApproachFace} SeqLabC StockOnNoCan XSP AppMove EOL END END ApproachSP RETURN
CheckOffset: DoEndOpPS IF LAST ProgStop? SeqLabC 'M0' EOL ELSE IF CoolOff? AND LAST NOT CoolOff? SeqLabC CoolOff EOL END END IF NewToolOffset? SeqLabC LOfstOff '00' EOL SeqLabC OpToolID LatheOffset EOL END CSSOff IF ConstantSurfaceFeed? IF LAST ConstantSurfaceFeed? IF NotEqual? MaxRPM# LAST MaxRPM# SeqLabC Preset MaxRPM EOL END IF LAST ProgStop? CSSOn 'G96' Speed ELSE IF NotEqual? SpeedRPM# LAST SpeedRPM# CSSOn 'G96' Speed END END ELSE SeqLabC Preset MaxRPM EOL CSSOn 'G96' Speed END ELSE IF LAST ConstantSurfaceFeed? 'G97' Speed ELSE IF LAST ProgStop? 'G97' Speed ELSE IF NotEqual? SpeedRPM# LAST SpeedRPM# 'G97' Speed END END END END IF LAST ProgStop? SeqLabC {SpeedC} SpinOn EOL SeqLabC CoolOn EOL ELSE SeqLabC {SpeedC} EOL IF NOT CoolOff? AND LAST CoolOff? SeqLabC CoolOn EOL END END DoPostScript RETURN
FormatArc: IF ArcCW? CWArcC ELSE CCWArcC END MoveXC MoveZC IF ArcIJFormat? ArcIJC ELSE ArcRC END RETURN
CkCRC: IF XMove? OR ZMove? { Approach Length Feature and Multiple Pockets } IF LastFeat? CRCOffC { Exit Length Feature } ELSE CRCOnC { Entry Length Feature } END END RETURN
ToolPath: EACHFeat GetToolTip IF LastFeat? IF Drilling? IF Tap? { SeqLabC SpinOff EOL } SeqLabC 'G4P2000' EOL SeqLabC Speed InverseSpinOn EOL ELSE IF Dwell? SeqLabC 'G4P' Dwell# EOL END END ELSE IF CannedCycle? SeqLab END END END IF PointFeat? SeqLabC MoveSXYC EOL ELSE IF RapidFeat? SeqLabC RapidC MoveXC MoveZC EOL ELSE IF LineFeat? SeqLabC CkCRC FeedC MoveXC MoveZC FeedRateC EOL ELSE IF ArcFeat? EACHQuadrant { Do not use NOT, LAST, FIRST or NEXT modifiers in this loop } SeqLabC FormatArc FeedRateC EOL NEXTQuadrant ELSE IF ThreadFeat? SeqLabC 'G32' MoveXC MoveZC ThrdLead EOL Rapid END END END END END NEXTFeat RETURN
CheckRapid: CRCOffC IF LAST CannedCycle? Rapid ELSE RapidC END RETURN
{Start of executable Prog **************************************************}
{setup and initializations} InitProg SetAbs PosSideLathe StandardXZArcs SetMaxRPM('6000') SetMaxFeed('200') IF PSComment? AND UseComments? 'PostScript:' EOL ' Literals: put between single or double quotes.' EOL ' Separate commands and literals with at least one space.' EOL ' A CR ( RETURN key ) will start a new line.' EOL ' Commands: must be all capital letters when typed in.' EOL ' ENDOP -' EOL ' all literals and commands before an ENDOP command' EOL ' will appear at the beginning of the operation. All ' EOL ' literals and commands after an ENDOP command will appear' EOL ' at the end of the operation. ' EOL END EachOp {Start of post processing *********************} GetLCycle IF FirstOperation? EOR EOL ProgID1 IF UseComments? AND ProgramNameComment? '( ' ProgramName$ ' )' END EOL IF UseComments? IF ProgramComment? '( ' ProgramComment$ ' )' EOL END IF FormatNameComment? '( FORMAT: ' FormatName$ ' )' EOL END IF TimeComment? '( ' Date$ ' AT ' Time$ ' )' EOL END IF MovesComment? '( OUTPUT IN ABSOLUTE MILLIMETERS )' EOL END END RestoreScale OpenSub StockOff SetHome DoOpComments DoPostScript Plane SeqLab IF ConstantSurfaceFeed? SeqLabC Preset MaxRPM EOL SeqLabC CSSOn 'G96' ELSE SeqLabC CSSOff 'G97' END Speed OpToolID LatheOffset SpinOn EOL Approach ELSE IF NewTool?
{Finish off last Operation}
StockOff CheckRapid IF LAST ApproachOD? SeqLabC LAST OpExitXCPC EOL ELSE IF LAST ApproachID? SeqLabC LAST XOpECDC EOL END END SeqLabC LAST OpExitZCPC EOL DoEndOpPS SeqLabC NewHome SpinOff EOL IF LAST ProgStop? SeqLabC 'M0' EOL ELSE SeqLabC ProgStop EOL END
{Start new Operation}
DoOpComments DoPostScript SeqLab IF ConstantSurfaceFeed? SeqLabC Preset MaxRPM EOL SeqLabC CSSOn 'G96' ELSE SeqLabC CSSOff 'G97' END Speed OpToolID LatheOffset SpinOn EOL Approach ELSE IF SameTool?
{Start new Operation}
StockOff DoOpComments IF LAST StraightConnect? CheckOffset CheckRapid SeqLabC StockOnNoCan XSPC ZSPC EOL ELSE CheckRapid IF ApproachOD? IF LAST ApproachOD? SeqLabC LAST XOpECDC EOL ELSE {around} IF LAST ApproachID? SeqLabC LAST XOpECDC EOL END SeqLabC LAST OpExitZCPC EOL SeqLabC LAST OpExitXCPC EOL END ELSE IF ApproachID? IF LAST ApproachID? SeqLabC LAST XOpECDC EOL ELSE IF LAST ApproachOD? {around} SeqLabC LAST OpExitXCPC EOL END SeqLabC LAST OpExitZCPC EOL SeqLabC XOpCDC EOL END ELSE {ApproachFace} IF LAST ApproachFace? SeqLabC LAST ZOpECPC EOL ELSE IF LAST ApproachOD? {around} SeqLabC LAST OpExitXCPC EOL ELSE {LAST ApproachID} SeqLabC LAST XOpECDC EOL END SeqLabC LAST OpExitZCPC EOL END END END CheckOffset ApproachSP END END END END {common point for all operations} IF CannedCycle? StockOff IF Roughing? IF RoughSimple? StockOn SetPass1 SeqLabC LCycle IF ApproachFace? 'Z' FirstMoveEPZ# XatFinZ ELSE XatFinZ FinZ END XTapAtZ FeedRate EOL SimpleRough ELSE TagInc SetPass2 IF RoughContour? SeqLabC LCycle CutDepth 'R' CutDepth# EOL SeqLabC LCycle 'PÅ‚' Tag# 'Q²' Tag# IF ApproachID? NegSideLathe XStkLeft PosSideLathe ELSE XStkLeft END ZStkLeft FeedRate EOL '>' Tag# EOL IF ApproachFace? SeqLab StepMove 'Z' SPZ# EOL SeqLabC 'X' SPX# EOL ELSE SeqLab StepMove 'X' SPX# EOL SeqLabC 'Z' SPZ# EOL END ELSE IF RoughPatternShift? SeqLabC LCycle XminusU ZminusW NumCuts EOL SeqLabC LCycle 'PÅ‚' Tag# 'Q²' Tag# XStkLeft ZStkLeft FeedRate EOL '>' Tag# EOL SeqLab Rapid StrtPos EOL END END ToolPath '<' Tag# EOL IF AutoFinish? SeqLabC 'G70' 'PÅ‚' Tag# 'Q²' Tag# EOL END SetPass1 TrackXNO# CycleStartX# TrackZNO# CycleStartZ# END ELSE IF Threading? SeqLabC LCycle 'P' IF AutoFinish? '02' {1 finish passes} ELSE '01' END '00' { Thread Ending Angle } InFeedAngle# { Thread Lead Angle = SingleEdgeCut/Thread Angle; Balanced = 0 } IF ConstantVolumeCut? 'Q20' {.0020 minimum cut depth} ELSE 'Q' CutDepth# {if not ConstantVolumeCut? CutDepth is min depth, volume increases with depth} END 'R0' {using zero for no finish stock allowance, need XStckLeft# command} EOL SeqLabC LCycle XatFinZ FinZ XTapAtZ ThrdHeight CutDepth ThrdLead EOL IF AutoFinish? SeqLabC 'G92' XatFinZ FinZ XTapAtZ ThrdLead EOL END ELSE IF Drilling? IF PeckChipBreaker? SeqLabC LCycle 'R' Retract# EOL SeqLabC LCycle ZDepth 'Q' Peck# 'R0' FeedRate EOL SeqLabC DrillOff EOL IF AutoFinish? SeqLabC FeedC ZDepth EOL IF Dwell? SeqLabC 'G4P' Dwell# EOL END SeqLabC Rapid ZSP EOL END ELSE IF NOT Tap? SeqLabC 'G98' EOL END SeqLabC LCycle XSP IF NOT Tap? 'C0' END ZDepth 'R0' IF Peck? 'Q' Peck# END Dwell FeedRate IF AutoFinish? 'K2' ELSE IF NOT Tap? 'K1' END END EOL SeqLabC DrillOff EOL END ELSE IF Grooving? StockOn SetPass1 SeqLabC StrtPos EOL ToolPath END END END END ELSE StockOn SetPass1 ToolPath IF AutoFinish? { .82.1c } StockOff IF Turning? IF ApproachFace? SeqLabC RapidC ZOpECPC EOL ELSE SeqLabC RapidC XOpECDC EOL END ApproachSP SeqLabC StockOff StrtPosC EOL ToolPath ELSE IF Roughing? AND NOT RoughSimple? SetPass2 SeqLabC RapidC XSPC ZSPC EOL SeqLabC StockOff StrtPosC EOL ToolPath SetPass1 ELSE IF Threading? SeqLabC 'X' MUL# Num#('2') ADD# FinishXRadius# Taper# EOL SeqLabC 'G32' IF Taper? XatFinZ END FinZ ThrdLead EOL SeqLabC Rapid XSP EOL SeqLabC ZSP EOL END END END END END IF Drilling? AND Tap? SeqLabC SpinOff EOL SeqLabC 'G4P2000' EOL SeqLabC Speed SpinOn EOL END NextOp {loops back to EachOP until last Operation}
{End of program ************************************************************}
{finish last operation} StockOff CRCOffC IF CannedCycle? Rapid ELSE RapidC END IF ApproachOD? SeqLabC OpExitXCPC EOL ELSE IF ApproachID? SeqLabC XOpECDC EOL END END SeqLabC OpExitZCPC EOL DoEndOpPS SeqLabC CoolOff EOL SeqLabC FirstHome SpinOff EOL IF ProgStop? SeqLabC 'M0' EOL END SeqLabC EOP EOL Post EOR EOL Close Retag IF UseComments? SetScale('1') {restore scale for comments} Reopen IF FileBytesComment? '( FILE LENGTH: ' FileBytes# ' CHARACTERS )' EOL END IF FileFeetComment? '( FILE LENGTH: ' FileFeet# ' FEET )' EOL END IF FileMetersComment? '( FILE LENGTH: ' FileMeters# ' METERS )' EOL END Close END