{5/24/93 created initial NoSubs Processor to .81 format FIFO stuff not supported variables: 1 = tools 1st op; 2 = tools last op; 3 = ncCAMs last op Jim Radcliffe}
{5/24/95 Initial: Fanuc 6M NoSubs M001.81.2 ForUser: Kempsmith Machine Company Contact: Tom Klismet 414/256-8170 Control: GE 2000MC Machine: Monarch VMC-150 Develop: ComPost 4.21.26, Catalyst v2.14.40C Comment: New Processor per sample readouts and manual. ToolChange (M6) causes full tool retract. With T code causes tool change. Jim Radcliffe}
{2/9/96, Updated .81 number to .84, no changes necessary, MPK}
{3/22/96, Tested ZOnlyRepAutCycle, Incremented number to .87, MPK}
{Prog Numeric Format Definitions *******************************************}
RestoreScale: IF Metric? {CAM file is in Metric, tools and tool path} SetScale('.03937007874') { change to English, this is an English post} END RETURN
DoSubComment: IF UseComments? AND SubComment? '! ( CYCLE START )' EOL END RETURN
DoOpComments: IF UseComments? SetScale('1') IF MultipleParts? AND SubComment? '! ( PART ' Tag# ' )' EOL END IF OperationIDComment? '! ( OPERATION ' Operation# ': ' OperationType$ ' )' EOL END IF OperationComment? '! ( ' OperationComment$ ' )' EOL END IF WorkGroupComment? '! ( ' WorkGroupComment$ ' )' EOL END IF ToolTypeComment? '! ( TOOL ' Tool# ': ' ToolDiameter# ' ' ToolType$ ' )' EOL END IF ToolComment? '! ( ' ToolComment$ ' )' EOL END RestoreScale END RETURN
PSStuff: {revised.72} IF FourthCW? FORMAT(FourthDegree#,2) SeqC ' A' FourthDegree# EOL FourthCWF {reset flag} END IF FourthCCW? FORMAT(FourthDegree#,3) SeqC ' A' FourthDegree# EOL FourthCCWF {reset flag} END IF FifthCW? FORMAT(FifthDegree#,2) SeqC ' B' FifthDegree# EOL FifthCWF {reset flag} END IF FifthCCW? FORMAT(FifthDegree#,3) SeqC ' B' FifthDegree# EOL FifthCCWF {reset flag} END RETURN
FormatArc: IF ArcCW? CWArcC ELSE CCWArcC END MoveXYZC IF ArcIJFormat? ArcIJC ELSE ArcRC END RETURN
StdRapid: IF LastFeat? SeqC CRCOffC RapidC MoveXYZC EOL ELSE IF XMove? OR YMove? OR ZMove? SeqC CRCOnC RapidC MoveXYZC CRCOffsetC EOL END END RETURN
StdLine: {enables CRC on first call, .70} IF LastFeat? SeqC CRCOffC FeedC MoveXYZC FeedRateC EOL ELSE IF Decelerate? IF RoomToDecel? DecelMove1 SeqC CRCOnC FeedC MoveXYZC FeedRateC CRCOffsetC EOL DecelMove2 END SeqC CRCOnC FeedC MoveXYZC DecelFeed CRCOffsetC EOL ELSE IF XMove? OR YMove? OR ZMove? SeqC CRCOnC FeedC MoveXYZC FeedRateC CRCOffsetC EOL END END END RETURN
StdArc: IF LastFeat? SeqC CRCOffC FormatArc ArcFeedC EOL ELSE EACHQuadrant IF LastQuadrant? AND Decelerate? IF RoomToDecel? DecelMove1 SeqC CRCOnC FormatArc ArcFeedC CRCOffsetC EOL DecelMove2 END SeqC CRCOnC FormatArc DecelFeed CRCOffsetC EOL ELSE SeqC CRCOnC FormatArc ArcFeedC CRCOffsetC EOL END NEXTQuadrant END RETURN
ToolPath2: {for AutoCycle element moves} EACHFeat IF RapidFeat? StdRapid ELSE IF LineFeat? StdLine ELSE IF ArcFeat? StdArc END END END NEXTFeat RETURN
EntryMove: IF FeedEntry? SeqC FeedC ZInC FeedEntC EOL ELSE SeqC RapidC ZInC EOL END RETURN
CutAutoCycle: SaveSubStatus {save tool position} SetPass1 {element cut moves} SetSRXYtoSP SeqC IncValue EOL IF Repeats? AND ZshiftOnly? EachRep EntryMove ToolPath2 IF NOT FeedConnect? IF FIFO? SeqC FeedC PRIME ZCP2 FeedEntC EOL ELSE SeqC RapidC PRIME ZCP2 EOL END END NextRep ELSE EntryMove ToolPath2 END IF FIFO? SeqC AbsOrInc FeedC ZCP2 FeedEntC EOL ELSE SeqC AbsOrInc RapidC ZCP2 EOL END SetSRSubXY {restore tool position} SetSRSubMove ReSetPass2 {restore for positioning moves} RETURN
ToolPath: EACHFeat IF PointFeat? IF AutoCycle? IF NOT FirstFeat? SeqC IF FIFO? Rapid END MoveSXYC EOL END CalcACSRXY {calc tool position after sub call, CalcAutoCycleStatusRecordXY} CutAutoCycle ELSE SeqC MoveSXYZC EOL {.80.01} END ELSE IF RapidFeat? StdRapid ELSE IF LineFeat? StdLine ELSE IF ArcFeat? StdArc END END END END NEXTFeat RETURN
WFOStuff: IF NewWFO? IF MultipleParts? AND WorkFixtureOffsets? EOL '*** WARNING *** DO NOT USE NEWWFO() WITH MULTIPLE PARTS Work Offsets' EOL ELSE ' E' NewWFO# END ELSE IF NOT SameTool? IF NeedWFO1? ' E' NewWFO# END END END RETURN
CheckPass: IF AutoCycle? {use the correct StrtPos} SetPass2 ELSE SetPass1 END RETURN
DoOp: IF FirstOperation? IF MultipleParts? AND OneToolAllParts? AND NOT FirstPart? IF FullUp? CoolOff EOL SeqC ToolChng EOL ELSE EOL END DoOpComments ELSE Seq Plane DrillOff CRCOff EOL SeqC OpToolID ToolChng EOL DoOpComments DoPostScript END CheckPass IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? AND NOT FirstPart? SeqC Rapid StrtPos EOL ELSE SeqC AbsOrInc Rapid StrtPos Speed SpinOn WFOStuff EOL SeqC OfstOn CoolOn EOL END ELSE IF NewTool? IF MultipleParts? AND OneToolAllParts? AND NOT FirstPart? {only need to set up for tool change on 1st part} ELSE CoolOff EOL SeqC ToolChng EOL DoEndOpPS IF ToolChangeAtHome? SeqC Rapid Home EOL END IF LAST ProgStop? SeqC ' M0' EOL ELSE SeqC ProgStop EOL END END
{Start new Operation}
IF MultipleParts? AND OneToolAllParts? AND NOT FirstPart? IF FullUp? CoolOff EOL SeqC ToolChng EOL ELSE EOL END DoOpComments ELSE Seq Plane DrillOff CRCOff EOL SeqC OpToolID ToolChng EOL DoOpComments DoPostScript END CheckPass IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? AND NOT FirstPart? SeqC Rapid StrtPos EOL ELSE SeqC AbsOrInc Rapid StrtPos Speed SpinOn WFOStuff EOL SeqC OfstOn CoolOn EOL END ELSE IF SameTool? IF LAST ProgStop? CoolOff EOL SeqC ToolChng EOL DoEndOpPS SeqC ' M0' EOL
{Start new Operation}
GetStartOfSameTool SeqC PlaneC AbsOrInc Rapid StrtPos SpeedC SpinOn WFOStuff EOL SeqC OfstOn CoolOn EOL ELSE IF CoolOff? AND LAST NOT CoolOff? CoolOff EOL ELSE EOL END IF NewToolOffset? SeqC ToolChng EOL DoEndOpPS
GetStartOfSameTool SeqC PlaneC AbsOrInc Rapid StrtPos SpeedC WFOStuff EOL END IF NOT CoolOff? AND LAST CoolOff? SeqC CoolOn EOL END END END END END
{ Common Point for All Operations }
ResetCRCNum {call here to reset for each new operation only, call in tool path to reset for each repeat in an operation} RapidF# {forces the output of a conditional feedrate for each operation}
IF Milling? SeqC ZCP2C EOL IF Repeats? IF ZshiftOnly? AND AutoCycle? {done in CutAutoCycle called from ToolPath} ELSE EACHRep DoSubComment IF NOT FirstCycle? SeqC Connect StrtPos EOL IF NOT FeedConnect? SeqC ZCP2C EOL END END END END IF NOT AutoCycle? EntryMove END ToolPath IF Repeats? IF ZshiftOnly? AND AutoCycle? {done in CutAutoCycle called from ToolPath} ELSE SeqC CRCOffC IF NOT FeedConnect? ExitType PRIME ZCP3C END ExitFeed EOL NEXTRep END END IF AutoCycle? SeqC ZCP3C ELSE SeqC CRCOffC ExitType ZCP3C ExitFeed END ELSE IF Drilling? IF Repeats? EACHRep DoSubComment IF NOT FirstCycle? SeqC StrtPos EOL SeqC ZCP1C EOL END END GetCycle IF Tap? IF OptCyc1? SeqC ' M73' EOL ELSE SeqC ' M74' EOL END END SeqC Cycle FromCP ZDepth RLevel Dwell IF Peck? ' P1=' Peck# IF PeckChipBreaker? ' P4=' Retract# END END IF Tap? AND OptCyc1? ' F300' ELSE FeedEnt END EOL TrackZNO# ZDepth# {.81} ToolPath IF RetractToCP1? {.81} TrackZNO# ClearancePlane1# ELSE TrackZNO# ClearancePlane2# END SeqC DrillOff ZCP3 IF Repeats? EOL NEXTRep SeqC RapidC ZCP3C END END END RETURN
FinishLastOp: CoolOff EOL SeqC ToolChng EOL DoEndOpPS IF FIRST ToolChangeAtHome? SeqC Rapid FirstHome EOL END IF MultipleParts? AND AllToolsOnePart? AND NOT LastPart? {no tool change after doing last part} IF ProgStop? SeqC ' M0' EOL ELSE SeqC ProgStop EOL END ELSE EOP EOL END RETURN
DoToolsOps: EachOp IF GTEqual? Operation# Recall# Num#('1') AND LTEqual? Operation# Recall# Num#('2') {Tools1stOp ˛ op ˛ ToolsLastOp} DoOp END NextOp RETURN
NextTools1stOp: SetNextToolOp Operation# RETURN
GetToolsOps: EachOp IF Equal? Operation# Recall# Num#('1') {if op = Tools1stOp} IF GreaterThan? NextTools1stOp Recall# Num#('1') {if NextTools1stOp is greater Tools1stOp} Save# Num#('2') SUB# NextTools1stOp Num#('1') {ToolsLastOp becomes NextTools1stOp less 1} ELSE {else} Save# Num#('2') Recall# Num#('3') {ToolsLastOp becomes ncCAMsLastOp} END END NextOp RETURN
DoTool: IF NOT Flag?('1') GetToolsOps EachPart TagInc DoToolsOps NextPart IF LessThan? Recall# Num#('2') Recall# Num#('3') {if ToolsLastOp < ncCAMsLastOp} Save# Num#('1') ADD# Recall# Num#('2') Num#('1') {Tools1stOp becomes NextTools1stOp} ELSE {else} SetFlag('1') {set DoneFlag} END TagInit END RETURN
{Start of executable Prog **************************************************}
{setup and initializations} InitProg SetFlagF('1') {done flag} ReverseXZArcs InitWFONum SetFlood SetMaxRPM('10000') {?} SetMaxFeed('500') {?} IF PSComment? AND UseComments? 'PostScript:' EOL ' Literals: put between single or double quotes.' EOL ' Separate commands and literals with at least one space.' EOL ' A CR ( RETURN key ) will start a new line.' EOL ' Commands: may be capital and/or lower case letters. Separate commands with a space.' EOL ' EndOP -' EOL ' all literals and commands before an ENDOP command' EOL ' will appear at the beginning of the operation. All ' EOL ' literals and commands after an ENDOP command will appear' EOL ' at the end of the operation. ' EOL ' NewWFO(56), NWFO(56) -' EOL ' The Work Fixture Offset # you specify will be used for all following operations.' EOL ' Do not use with the ncPost multiple part option.' EOL ' 4thAxisCW(12.5), 4ACW(12.5) -' EOL ' generates a + A move of the value you specify' EOL ' 4thAxisCCW(22.5), 4ACCW(22.5) -' EOL ' generates a - A move of the value you specify' EOL ' 5thAxisCW(30), 5ACW(30) -' EOL ' generates a + B move of the value you specify' EOL ' 5thAxisCCW(22.5), 5ACCW(22.5) -' EOL ' generates a - B move of the value you specify' EOL END EachOp {Start of post processing *********************} IF FirstOperation? EOR EOL '(ID, Prog,' Program# ')' EOL IF ToolChangeAtHome? SetHome END IF UseComments? IF ProgramNameComment? '! ( PROGRAM: ' ProgramName$ ' )' EOL END IF ProgramComment? '! ( ' ProgramComment$ ' )' EOL END IF FormatNameComment? '! ( FORMAT: ' FormatName$ ' )' EOL END IF TimeComment? '! ( ' Date$ ' AT ' Time$ ' )' EOL END IF MovesComment? '! ( OUTPUT IN ' MoveType$ ' INCHES )' EOL END IF PartsComment? '! ( PARTS PROGRAMMED: ' Parts# ' )' EOL END IF StartToolComment? '! ( FIRST TOOL NOT IN SPINDLE )' EOL END END OpenSub RestoreScale END NextOp IF MultipleParts? IF AllToolsOnePart? EachPart TagInc EachOp DoOp NextOp FinishLastOp NextPart ELSE IF OneToolAllParts? EachOp IF FirstOperation? Save# Num#('1') Operation# {ncCAMs1stOp becomes Tools1stOp} END IF LastOp? Save# Num#('3') Operation# {save ncCAMsLastOp} END NextOp DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool FinishLastOp END END ELSE EachOp DoOp NextOp FinishLastOp END '(END, PROG)' EOL EOR EOL CloseSub Post2 IF UseComments? SetScale('1') IF FileBytesComment? 'FILE LENGTH: ' FileBytes# ' CHARACTERS' EOL END IF FileFeetComment? 'FILE LENGTH: ' FileFeet# ' FEET' EOL END IF FileMetersComment? 'FILE LENGTH: ' FileMeters# ' METERS' EOL END END Close