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How Nitrates Work


Nitrate
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Calculating Nitrates



 

How Nitrates Work
 
Curing
salts are combinations of regular salt (NaCl) and nitrates.
Nitrates by its
nature are powerful poisons and for safety reasons are mixed with common salt
(NaCl) and are known as curing salts. The most known are : Instacure #1,
Instacure # 2 and some curing salts made by Morton Salt.
Only in
big meat processing plants will the nitrates be added directly to salt and meat
in required amounts. And that of course will be done by a trained personel under
strict supervision. General public buys nitrates already premixed in safe
amounts and ready to apply
Instacure # 1 and    Instacure
# 2. Both cures were known before as Prague # 1 and Prague # 2.

Sodium
Nitrate (NaNO3)
does not cure meat directly and initially not much happens when it is added to
meat. After a while micrococci and lactobacilli bacterias which
are present in meat, start to react with nitrate and create
Sodium Nitrite
(NaNO2) that will start the curing process. This transformation is possible only by
the
presence and growth of bacteria from (Micrococcaceae or Achromobacter
family) and if those bacterias are not present in sufficient numbers the curing
process may be inhibited.




Nitrate (NO3)
bacteria


Nitrite (NO2)




Nitrate reacts with bacteria and realeases
nitrite. 
Here we have a little dilema
those bacterias are rather dormant at the
recommended curing temperatures below 41º F (5º C) but the best conditions for the
nitrate action 
are at 46

50º F (8
10º C). On the other hand those higher temperatures (46
50º F) are an
open invitation to different types of bacterias that can spoil the meat or
develop toxins. For those reasons to the mixture of salt and
nitrate we add
a little amount of sodium nitrite so we can
jump start the curing process at recommended
low temperatures.
Once
the sufficient amount of salt will penetrate the cured meat it will act as a
barrier to the growth of bacterias and the curing temperatures could be higher

hams could be safely left hanging and air dryed as it was done in Spain and
Italy for centuries. Now at those slightly higher temperatures,
nitrate kicks
into the action continuously releasing a fresh supply of nitrite.
The Instacure # 2 mix has
a mixture of salt,
nitrate and sodium nitrite because it is used for making air dryed products. This
requires prolonged times and a continuous supply of fresh nitrite which is
in time released by nitrate.

Sodium
Nitrite (NaNO2)
in time reacts with oxygen and becomes nitric oxide (NO) which reacts with
meatsÅ‚s natural colorant  “myoglobin"  (NO+ Mb) creating a dark red
color of cured meat known as nitrosomyglobin (NOMb). When the meat is heated to
130
140º F  (54

60º C), the nitrosomyglobin is converted to a stable pigment, nitrosohemochrome
light pink in color.

The
Sodium Nitrite (NaNO2) is added directly to meat by using Instacure 1
mix.
Note
: 50 ppm or more of nitrite is needed for the proper development of the curing
color. Curing meats with nitrite amounts over the maximum established
limits will usually give a yellowish-green color to hams, most noticeable in the
fatty tissue.
Cured meat will develop its
true cured color only after submitted to cooking (boiling, steaming, baking) at
140°
160° F. This
color is largely dependent on the amount of myoglobin that a particular meat
contains. Darker meat contains more myoglobin than lighter meat and going from
top to bottom :

The
amount of myoglobin in different meats is as follows:

 



Meat
Myoglobin (mg/g)


Beef
4 - 10 milligrams per gram of beef


Lamb
3 - 7


Veal
2 - 3


Pork
2 - 7


Poultry Dark Meat
2 - 3


Poultry White Meat
1




 
The meat that
contains the most myoglobin will have a darker red color after curing.

Fish float in water and don't need constant
muscle energy to support their skeletons. Most fish meat is white, with some red
meat around the fins and tail, which are used for swimming.
Most of the fish don't have myoglobin at all.
There are some antarctic cold water fish that have myoglobin but it is
confined to the hearts only (flesh of the fish remains white but the heart is of
the rosy color. The red color of some fish, such as salmon and trout, is due to
astaxanthin, a naturally occurring pigment in the crustaceans they eat.
After
all myglobin has gone into reaction with NO, the color of cured meat has been
determined and adding an additional amount of nitrite
(Instacure 1) will not change
the result. The excess nitrite will have to be eaten by a consumer. By the same
token, an insufficient amount of nitrite will not cure meat properly and the
color will not be right even when given enough time.
When to use nitrate and
when nitrite?

Because nitrate first has to be converted into
nitrite before the latter can
start curing we can draw a logical conclusion that
nitrate works slower than
nitrite. That is why it is used in
the production of dry sausages that need at least
4 weeks time to mature and thus will provide a continuous and slow supply of
nitrite over this extended period of time. For the same reasons it is used for
production of large hams. The old saying “time is money" applies to
curing as well. Hams cured with a traditional nitrate pickle will develop proper
color in about 60 days. The same hams cured with nitrite pickle need about 30
days for the right color to develop.
To
make dry sausage we use Instacure 2 which is a mixture of slow acting
nitrate
(main ingredient) and fast acting nitrite (small percentage). That way
nitrite will start
curing meat immediately after mixing and after a while nitrate (by releasing
nitrite) will
take over and continue the process.
Curing
times for meats used in production of sausages are very short and
Sodium Nitrite (Instacure1) is used as it does not rely on help from bacteria and will react
with meat immediately.
Nitrate works best at
46º-50º F as at these temperatures
bacteria that will release nitrite is very
active. That was fine in  post war Europe when people did not have
refrigerators. On the other hand, those higher temperatures (46º

50º F) are an open invitation to different types of
bacterias that can spoil the meat or develop toxins and that is not acceptable
for commercial plants that need to produce a product with the maximum shelf
life.
Here we have a little dilema
those
nitrite producing bacterias are rather dormant
at the recommended curing temperatures below 41º F ( 5º
C) but the best conditions for the nitrate action 
are at 46º
50º F (8º

10º C). For those reasons to the mixture of salt and
nitrate we add a little amount of
sodium nitrite so
we can jump start the curing process at recommended low temperatures.
Once the sufficient amount of salt will penetrate the cured
meat it will act as a barrier to the growth of bacterias and the curing
temperatures could be higher
hams could be safely left hanging and air dryed
as it was done in Spain and Italy for centuries. Now at those higher, but
favorable for nitrate temperatures, nitrate
kicks well into the action  by slowly but continuously releasing a fresh suply
of nitrite. Trying to air dry ham by using
nitrite alone will not do the trick as the
nitrite will dissipate in a few weeks and
nothing will be left to cure the meat that has to hang for 6 months more.

 
More information on curing can be found at:

Curing

 
 

Page edited on September 14, 2006

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