Volkswagen 2 0l 85 kW Motronic, engine code BHY Edition 10 2005 Current Flow Diagram

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u

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a

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ho

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b

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sw

a

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n AG

.

V

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a

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c

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rig

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G.

2.0 l/85 kW Motronic, engine code BHY

From June 2005
Notes:

Information concerning

♦ Relay locations and fuse assignment
♦ Multi-pin connectors
♦ Control units and relays
♦ Earth connections
⇒ Fitting locations overview!

Information concerning

♦ Fault finding programs
⇒ Guided fault finding

Golf

Current Flow Diagram

No. 1 / 1

Edition 10.2005

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u

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s

a

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ho

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s

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b

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olk

sw

a

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n AG

.

V

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s

w

a

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en

AG do

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or a

c

c

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a

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li

a

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w

ith

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G.

1

2

3

4

5

6

7

8

9

10

11

12

97--90186

13

14

1

SA

150A

1

A

652

12

35,0

sw

C

C

1

G

B

50

30

T2/2

DFM

200A

35,0

sw

16,0

ro

4,0

ro

0,5

sw/br/ro

25,0

sw

16,0

sw

0,35

bl/ws

J

519

a

T2/1

L

0,5

sw/bl

T

2c/2

T

2c/1

T

4t/2

T

4t/1

0,5

bl

F/4

42

B+

+

--

35,0

sw

B

508

0,35

bl/ws

66

M

66

42

ws = white

sw = black

ro

= red

br

= brown

gn

= green

bl

= blue

gr

= grey

li

= purple

ge

= yellow

or

= orange

rs

= pink

Battery, Starter, Alternator, Onboard power supply control unit

A

Battery

B

Starter

C

Alternator

C1

Voltage regulator

J519 Onboard power supply control unit

SA1 Fuse -1- on battery fuse holder

T2

2-Pin Connector

T2c 2-Pin Connector, near starter (only models not fitted with air conditioner)

T4t

4-Pin Connector, near starter (only models fitted with air conditioner)

1

Earth strap, battery body

12

Earth point, on left in engine compartment

652 Earth point, engine/gearbox earth

B508 Connection (DF), in interior wiring harness

Golf

Current Flow Diagram

No. 1 / 2

Edition 10.2005

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b

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rig

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a

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n

A

G.

15

16

17

18

19

20

21

22

23

24

25

26

97--90187

27

28

382

J

519

a

a

D

E

45

can--l

can--h

can--l

can--h

E

227

374

43

J

527

E/7

G/11

G/1

0,35

sw

0,35

ro/sw

0,5

br

17

197

198

186

185

0,35

or/br

0,35

or/sw

0,35

or/br

0,35

or/gn

18

173

0,5

br

0,5

br

0,5

br

1,5

br

4,0

br

192

0,5

br

193

0,5

br

T20d/

18

T20d/

17

T20d/

11

T20d/

12

T20d/

15

T20d/

14

T20d/

20

86

30

15

P

X

50

2

1

5

4

3

185

186

198

197

17

173

18

192

193

ws = white

sw = black

ro

= red

br

= brown

gn

= green

bl

= blue

gr

= grey

li

= purple

ge

= yellow

or

= orange

rs

= pink

Ignition/starter switch, Cruise control system switch, Onboard

power supply control unit, Steering column electronics control

unit

D

Ignition/starter switch

E45 Cruise control system switch

E227 Cruise control system (CCS) button (Set)

J519 Onboard power supply control unit

J527 Steering column electronics control unit

T20d 20-Pin connector

43

Earth point, lower part of right A-pillar

374 Earth connection -9-, in main wiring harness

382 Earth connection -17-, in main wiring harness

Golf

Current Flow Diagram

No. 1 / 3

Edition 10.2005

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b

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ith

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d

o

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um

en

t.

C

o

py

rig

ht b

y

V

olk

sw

a

ge

n

A

G.

29

30

31

32

33

34

35

36

37

38

39

40

97--90188

41

42

J

519

a

J

527

D/7

J

317

0,35

sw/li

0,5

ro/ge

0,5

ws/ro

T20d/19

168

F/2

b

10A

SB

38

20A

SB

40

c

SB

17

SB

16

SB

39

SB

15

5A

15A

2/87

1/30

5/D

3/86

4/85

T20d/13

67

0,35

sw/ws

1,0

bl/ro

130

T

14a/5

1,0

ro/gn

80

2,5

ro/gn

0,5

ro/ge

10A

224

4,0

ro

6

40A

T40/39

T40/14 T40/11

T40/19 T40/25

T26/11

67

168

130

80

224

6

ws = white

sw = black

ro

= red

br

= brown

gn

= green

bl

= blue

gr

= grey

li

= purple

ge

= yellow

or

= orange

rs

= pink

Terminal 30 voltage supply relay (458), on E-box on left in

engine compartment, Onboard power supply control unit,

Steering column electronicsntrol unit

J317 Terminal 30 voltage supply relay (458), on E-box on left in engine

compartment

J519 Onboard power supply control unit

J527 Steering column electronicsntrol unit

SB15 Fuse -15- on fuse holder

SB16 Fuse -16- on fuse holder

SB17 Fuse -17- on fuse holder

SB38 Fuse -38- on fuse holder

SB39 Fuse -39- on fuse holder

SB40 Fuse -40- on fuse holder

T14a 14-Pin Connector, near battery

T20d 20-Pin Connector

T26 26-Pin Connector

T40 40-Pin Connector

Golf

Current Flow Diagram

No. 1 / 4

Edition 10.2005

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d

u

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s

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ho

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b

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sw

a

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n AG

.

V

olk

s

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a

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e

or a

c

c

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li

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w

ith

r

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f

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m

a

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in

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d

o

c

um

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t.

C

o

py

rig

ht b

y

V

olk

sw

a

ge

n

A

G.

43

44

45

46

47

48

49

50

51

52

53

54

97--90190

55

56

b

c

74

148

1,0

bl/ro

2,5

ro/gn

1,5

bl/ro

0,35

sw/gr

1,0

ro/ge

1,0

ro/ge

J

519

D

78

f
g

D

78

J

329

10A

SB

8

1/30

3/86

2/87

5/D

4/85

10A

SB

10A

SB

26

20A

SB

6

SB

7

25A

SB

11

SB

28

15A

SB

33

T40/28

T40/15

T40/6 T40/33

T40/22

T40/16

74

148

ws = white

sw = black

ro

= red

br

= brown

gn

= green

bl

= blue

gr

= grey

li

= purple

ge

= yellow

or

= orange

rs

= pink

Terminal 15 voltage supply relay (433), in E-box on left in

engine compartment, Onboard power supply control unit

J329 Terminal 15 voltage supply relay (433), in E-box on left in engine

compartment

J519 Onboard power supply control unit

SB6 Fuse -6- on fuse holder

SB7 Fuse -7- on fuse holder

SB8 Fuse -8- on fuse holder

SB11 Fuse -11- on fuse holder

SB26 Fuse -26- on fuse holder

SB28 Fuse -28- on fuse holder

SB33 Fuse -33- on fuse holder

T40 40-Pin Connector

D78 Positive connection -1- (30a), in engine compartment wiring

harness

Golf

Current Flow Diagram

No. 1 / 5

Edition 10.2005

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it

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d

u

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l

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s

s

a

ut

ho

r

i

s

ed

b

y

V

olk

sw

a

ge

n AG

.

V

olk

s

w

a

g

en

AG do

es

n

ot g

uar

ante

e

or a

c

c

ep

t

a

ny

li

a

b

i

li

t

y

w

ith

r

e

s

p

e

c

t

t

o

th

e

c

o

rr

e

c

t

n

e

s

s

o

f

in

fo

r

m

a

tio

n

in

th

is

d

o

c

um

en

t.

C

o

py

rig

ht b

y

V

olk

sw

a

ge

n

A

G.

57

58

59

60

61

62

63

64

65

66

67

68

97--90191

69

70

J

519

f
g

D

78

D

78

T80/27

T80/9 T80/15

T80/2 T80/28

T80/11 T80/24

11

2,5

ro/gn

0,35

sw/gr

1,0

ro/ge

2,5

br

2,5

br

0,35

bl/ws

0,35

sw/ws

131

607

J

220

29

2,5

br

11

29

ws = white

sw = black

ro

= red

br

= brown

gn

= green

bl

= blue

gr

= grey

li

= purple

ge

= yellow

or

= orange

rs

= pink

Motronic control unit, Onboard power supply control unit

J220 Motronic control unit

J519 Onboard power supply control unit

T80 80-Pin Connector

131 Earth connection -2-, in engine compartment wiring harness

607 Earth point, on left in plenum chamber

D78 Positive connection -1- (30a), in engine compartment wiring

harness

Golf

Current Flow Diagram

No. 1 / 6

Edition 10.2005

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u

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s

a

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ho

r

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ed

b

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sw

a

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n AG

.

V

olk

s

w

a

g

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AG do

es

n

ot g

uar

ante

e

or a

c

c

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t

a

ny

li

a

b

i

li

t

y

w

ith

r

e

s

p

e

c

t

t

o

th

e

c

o

rr

e

c

t

n

e

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s

o

f

in

fo

r

m

a

tio

n

in

th

is

d

o

c

um

en

t.

C

o

py

rig

ht b

y

V

olk

sw

a

ge

n

A

G.

71

72

73

74

75

76

77

78

79

80

81

82

97--90192

83

84

J

519

J

220

T80/57

152

N

P
Q

T80/71

0,5

gn/br

0,5

br/bl

39

2,5

ro/gn

2,5

br

T4a/2 T4a/4 T4a/3 T4a/1

654

2,5

br

383

G

T5b/5

6

G

M

T5b/3

T5b/2

0,35

li/sw

222

1,5

br

0,5

br/bl

219

A

193

T5b/1

1,0

bl/ro

1,5

bl/ro

51

642

T

14a/9

2,5

br

51

39

222

219

ws = white

sw = black

ro

= red

br

= brown

gn

= green

bl

= blue

gr

= grey

li

= purple

ge

= yellow

or

= orange

rs

= pink

Fuel gauge sender, Fuel pump, Motronic control unit,

Onboard power supply control unit, Ignition transformer

G

Fuel gauge sender

G6

Fuel pump

J220 Motronic control unit

J519 Onboard power supply control unit

N152 Ignition transformer

P

Spark plug connector

Q

Spark plugsFuse in fuse holder

T4a 4-Pin Connector

T5b 5-Pin Connector

T14a 14-Pin Connector, near battery

T80 80-Pin Connector

383 Earth connection -18-, in main wiring harness

642 Earth point, electronically controlled fan

654 Earth point, right D-pillar

A193 Connection (87a), in dash panel wiring harness

Golf

Current Flow Diagram

No. 1 / 7

Edition 10.2005

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u

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s

a

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ho

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b

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V

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sw

a

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n AG

.

V

olk

s

w

a

g

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AG do

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n

ot g

uar

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c

c

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a

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li

a

b

i

li

t

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w

ith

r

e

s

p

e

c

t

t

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o

rr

e

c

t

n

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f

in

fo

r

m

a

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in

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is

d

o

c

um

en

t.

C

o

py

rig

ht b

y

V

olk

sw

a

ge

n

A

G.

85

86

87

88

89

90

91

92

93

94

95

96

97--90193

97

98

J

519

T80/80

J

220

T80/68 T80/55

T80/61

T80/74

0,5

br/bl

T80/66

T80/75

T80/54

T80/56 T80/69 T80/62

2

1

62

G

1

2

4

3

42

G

71

G

T6x/6

0,5

bl/ws

0,5

li

0,5

li/ro

0,5

ro/gn

0,5

br/bl

0,5

br/bl

0,5

bl

0,5

ws

0,5

br/ws

0,5

li/ro

0,5

ro/gn

220

220

D

101

D

101

M

T6x/3 T6x/5 T6x/1 T6x/2 T6x/4

186

G

187

G

188

G

338

J

0,5

br/bl

0,5

br

ws = white

sw = black

ro

= red

br

= brown

gn

= green

bl

= blue

gr

= grey

li

= purple

ge

= yellow

or

= orange

rs

= pink

Intake air temperature sender, Coolant temperature sender,

Intake manifold pressure sender, Motronic control unit,

Throttle valve control module

G42 Intake air temperature sender

G62 Coolant temperature sender

G71 Intake manifold pressure sender

G186 Throttle valve drive (electrically operated throttle)

G187 Throttle valve drive angle sender -1- (electrically operated throttle)

G188 Throttle valve drive angle sender -2- (electrically operated throttle)

J220 Motronic control unit

J388 Throttle valve control module

J519 Onboard power supply control unit

T6x 6-Pin Connector

T80 80-Pin Connector

220 Earth connection (sender earth), in engine wiring harness

D101 Connection -1-, in engine compartment wiring harness

Golf

Current Flow Diagram

No. 1 / 8

Edition 10.2005

background image

Pro

te

c

t

ed

b

y

co

p

y

rig

h

t.

C

o

p

y

in

g

fo

r

pr

iv

a

t

e

o

r

c

o

m

m

e

r

c

ia

l

p

u

rp

o

s

e

s

,

i

n

p

a

rt

o

r i

n

w

h

o

le

,

is

n

o

t

p

e

r

m

it

t

e

d

u

n

l

e

s

s

a

ut

ho

r

i

s

ed

b

y

V

olk

sw

a

ge

n AG

.

V

olk

s

w

a

g

en

AG do

es

n

ot g

uar

ante

e

or a

c

c

ep

t

a

ny

li

a

b

i

li

t

y

w

ith

r

e

s

p

e

c

t

t

o

th

e

c

o

rr

e

c

t

n

e

s

s

o

f

in

fo

r

m

a

tio

n

in

th

is

d

o

c

um

en

t.

C

o

py

rig

ht b

y

V

olk

sw

a

ge

n

A

G.

99

100

101

102

103

104

105

106

107

108

109

110

97--90194

111

112

J

519

T80/67

J

220

T80/53

220

220

D

101

D

101

40

G

28

G

3

2

0,5

ge

0,5

ws

T

3b/1

T

3b/2

T

3b/3

0,5

br/bl

0,5

li/ro

0,5

sw

1

0,5

ws/ge

T80/60

66

G

T80/70

0,5

sw

0,5

sw

0,5

br/ws

124

123

1

2

0,5

gn/ge

124

123

ws = white

sw = black

ro

= red

br

= brown

gn

= green

bl

= blue

gr

= grey

li

= purple

ge

= yellow

or

= orange

rs

= pink

Engine speed sensor, Hall sender, Knock sensor II, Motronic

control unit, Onboard power supply control unit

G28 Engine speed sensor

G40 Hall sender

G66 Knock sensor II

J220 Motronic control unit

J519 Onboard power supply control unit

T3b 3-Pin Connector

T80 80-Pin Connector

220 Earth connection (sender earth), in engine wiring harness

D101 Connection -1-, in engine compartment wiring harness

Golf

Current Flow Diagram

No. 1 / 9

Edition 10.2005

background image

Pro

te

c

t

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b

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co

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rig

h

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C

o

p

y

in

g

fo

r

pr

iv

a

t

e

o

r

c

o

m

m

e

r

c

ia

l

p

u

rp

o

s

e

s

,

i

n

p

a

rt

o

r i

n

w

h

o

le

,

is

n

o

t

p

e

r

m

it

t

e

d

u

n

l

e

s

s

a

ut

ho

r

i

s

ed

b

y

V

olk

sw

a

ge

n AG

.

V

olk

s

w

a

g

en

AG do

es

n

ot g

uar

ante

e

or a

c

c

ep

t

a

ny

li

a

b

i

li

t

y

w

ith

r

e

s

p

e

c

t

t

o

th

e

c

o

rr

e

c

t

n

e

s

s

o

f

in

fo

r

m

a

tio

n

in

th

is

d

o

c

um

en

t.

C

o

py

rig

ht b

y

V

olk

sw

a

ge

n

A

G.

113

114

115

116

117

118

119

120

121

122

123

124

97--90195

125

126

J

519

T80/59

J

220

T80/65

T80/73

T80/77

200

31

D

95

T80/63

0,5

br/bl

0,5

gr

1,0

li/bl

1,0

li/ro

T80/79

1,0

li/gn

1,0

li/br

0,5

bl

61

G

1

2

1

2

33

N

1,0

ro/li

1

2

32

N

1,0

ro/li

1,0

ro/li

1

2

N

1

2

30

N

1,0

ro/li

1,0

ro/li

T

14a/8

2,5

ro/sw

187

0,5

sw

108

110

0,5

br/ws

187

110

108

ws = white

sw = black

ro

= red

br

= brown

gn

= green

bl

= blue

gr

= grey

li

= purple

ge

= yellow

or

= orange

rs

= pink

Motronic control unit, Onboard power supply control unit,

Knock sensor I, Injectors

G61 Knock sensor I

J220 Motronic control unit

J519 Onboard power supply control unit

N30 Injector, cylinder 1

N31 Injector, cylinder 2

N32 Injector, cylinder 3

N33 Injector, cylinder 4

T14a 14-Pin Connector, near battery

T80 80-Pin Connector

200 Earth connection (screening), in engine compartment wiring

harness

D95 Connection (injectors), in engine compartment wiring harness

Golf

Current Flow Diagram

No. 1 / 10

Edition 10.2005

background image

Pro

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rig

h

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C

o

p

y

in

g

fo

r

pr

iv

a

t

e

o

r

c

o

m

m

e

r

c

ia

l

p

u

rp

o

s

e

s

,

i

n

p

a

rt

o

r i

n

w

h

o

le

,

is

n

o

t

p

e

r

m

it

t

e

d

u

n

l

e

s

s

a

ut

ho

r

i

s

ed

b

y

V

olk

sw

a

ge

n AG

.

V

olk

s

w

a

g

en

AG do

es

n

ot g

uar

ante

e

or a

c

c

ep

t

a

ny

li

a

b

i

li

t

y

w

ith

r

e

s

p

e

c

t

t

o

th

e

c

o

rr

e

c

t

n

e

s

s

o

f

in

fo

r

m

a

tio

n

in

th

is

d

o

c

um

en

t.

C

o

py

rig

ht b

y

V

olk

sw

a

ge

n

A

G.

127

128

129

130

131

132

133

134

135

136

137

138

97--90196

139

140

J

519

B

351

T80/22

J

220

T80/47

T80/13

T

4x/3

80

130

G

T

4v/

3

T

4v/

4

T

4x/2

E

30

E

30

0,35

ge/li

1,0

bl/ro

1

2

0,5

li/ro

156

0,5

or/sw

1,0

gr

1,0

sw

0,5

or/br

1,0

br/ws

T

4v/

2

1,0

ws

1,0

ws

T

4v/

1

1,0

bl/ro

N

T80/64

1,0

br/ro

1,0

bl/ro

37

1,0

bl/ro

T

14a/6

37

156

ws = white

sw = black

ro

= red

br

= brown

gn

= green

bl

= blue

gr

= grey

li

= purple

ge

= yellow

or

= orange

rs

= pink

Lambda probe after catalytic converter, Motronic control unit,

Onboard power supply control unit, Active charcoal filter

system solenoid valve 1 (pulsed)

G130 Lambda probe after catalytic converter

J220 Motronic control unit

J519 Onboard power supply control unit

N80 Active charcoal filter system solenoid valve 1 (pulsed)

T4v 4-Pin Connector, near catalytic converter

T4x 4-Pin Connector, bottom left on radiator

T14a 14-Pin Connector, near battery

T80 80-Pin Connector

B351 Connection -2- (87a), in main wiring harness

E30 Connection (87a), in engine wiring harness

Golf

Current Flow Diagram

No. 1 / 11

Edition 10.2005

background image

Pro

te

c

t

ed

b

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co

p

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rig

h

t.

C

o

p

y

in

g

fo

r

pr

iv

a

t

e

o

r

c

o

m

m

e

r

c

ia

l

p

u

rp

o

s

e

s

,

i

n

p

a

rt

o

r i

n

w

h

o

le

,

is

n

o

t

p

e

r

m

it

t

e

d

u

n

l

e

s

s

a

ut

ho

r

i

s

ed

b

y

V

olk

sw

a

ge

n AG

.

V

olk

s

w

a

g

en

AG do

es

n

ot g

uar

ante

e

or a

c

c

ep

t

a

ny

li

a

b

i

li

t

y

w

ith

r

e

s

p

e

c

t

t

o

th

e

c

o

rr

e

c

t

n

e

s

s

o

f

in

fo

r

m

a

tio

n

in

th

is

d

o

c

um

en

t.

C

o

py

rig

ht b

y

V

olk

sw

a

ge

n

A

G.

141

142

143

144

145

146

147

148

149

150

151

152

97--90197

153

154

J

519

J

220

E

30

E

30

185

G

79

G

T6h/6 T6h/1 T6h/5 T6h/2 T6h/4 T6h/3

0,35

br/bl

0,35

gr/sw

0,35

gr/bl

0,35

ge/gn

0,35

ws/bl

0,35

gr/ro

T80/45 T80/6 T80/19 T80/8 T80/33 T80/7

T

4/1

T

4/2

T

4/4

T

4/3

1,0

bl/ro

1,0

sw

0,5

br/ws

0,5

li/ws

T80/20 T80/46

T80/1

56

1,0

bl/ro

39

G

56

ws = white

sw = black

ro

= red

br

= brown

gn

= green

bl

= blue

gr

= grey

li

= purple

ge

= yellow

or

= orange

rs

= pink

Lambda probe, Accelarator pedal position sender, Motronic

control unit, Onboard power supply control unit

G39 Lambda probe

G79 Accelarator pedal position sender

G185 Accelarator pedal position sender -2-

J220 Motronic control unit

J519 Onboard power supply control unit

T4

4-Pin Connector

T6h 6-Pin Connector

T80 80-Pin Connector

E30 Connection (87a), in engine wiring harness

Golf

Current Flow Diagram

No. 1 / 12

Edition 10.2005

background image

Pro

te

c

t

ed

b

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co

p

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rig

h

t.

C

o

p

y

in

g

fo

r

pr

iv

a

t

e

o

r

c

o

m

m

e

r

c

ia

l

p

u

rp

o

s

e

s

,

i

n

p

a

rt

o

r i

n

w

h

o

le

,

is

n

o

t

p

e

r

m

it

t

e

d

u

n

l

e

s

s

a

ut

ho

r

i

s

ed

b

y

V

olk

sw

a

ge

n AG

.

V

olk

s

w

a

g

en

AG do

es

n

ot g

uar

ante

e

or a

c

c

ep

t

a

ny

li

a

b

i

li

t

y

w

ith

r

e

s

p

e

c

t

t

o

th

e

c

o

rr

e

c

t

n

e

s

s

o

f

in

fo

r

m

a

tio

n

in

th

is

d

o

c

um

en

t.

C

o

py

rig

ht b

y

V

olk

sw

a

ge

n

A

G.

155

156

157

158

159

160

161

162

163

164

165

166

97--90198

167

168

J

519

J

220

T80/51

1

4

3

F

F

47

G

83

327

B

131

2

1

T80/21

T80/36

T80/23

0,5

sw

0,5

gr

0,35

gr/li

0,5

ws/gn

137

0,5

or/sw

0,5

ro/ws

236

179

0,35

sw/ro

0,5

sw/ro

0,5

sw/ro

194

A

167

0,5

ro/sw

0,5

ws/ro

36

2

0,5

sw

194

137

236

179

36

ws = white

sw = black

ro

= red

br

= brown

gn

= green

bl

= blue

gr

= grey

li

= purple

ge

= yellow

or

= orange

rs

= pink

Brake light switch, Radiator outlet coolant temperature

sender, Motronic control unit, Onboard power supply control

unit

F

Brake light switch

F47 Cruise control system brake pedal swotch

G83 Radiator outlet coolant temperature sender

J220 Motronic control unit

J519 Onboard power supply control unit

T80 80-Pin Connector

327 Earth connection (sender earth), in engine compartment wiring

harness

A167 Positive connection -3- (30a), in dash panel wiring harness

B131 Connection (54), in interior wiring harness

Golf

Current Flow Diagram

No. 1 / 13

Edition 10.2005

background image

Pro

te

c

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co

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h

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C

o

p

y

in

g

fo

r

pr

iv

a

t

e

o

r

c

o

m

m

e

r

c

ia

l

p

u

rp

o

s

e

s

,

i

n

p

a

rt

o

r i

n

w

h

o

le

,

is

n

o

t

p

e

r

m

it

t

e

d

u

n

l

e

s

s

a

ut

ho

r

i

s

ed

b

y

V

olk

sw

a

ge

n AG

.

V

olk

s

w

a

g

en

AG do

es

n

ot g

uar

ante

e

or a

c

c

ep

t

a

ny

li

a

b

i

li

t

y

w

ith

r

e

s

p

e

c

t

t

o

th

e

c

o

rr

e

c

t

n

e

s

s

o

f

in

fo

r

m

a

tio

n

in

th

is

d

o

c

um

en

t.

C

o

py

rig

ht b

y

V

olk

sw

a

ge

n

A

G.

169

170

171

172

173

174

175

176

177

178

179

180

97--90199

181

182

J

519

J

220

T80/31

G

476

B

362

T80/38

T80/32

T5m/2

T5m/5

T5m/4

T5m/1

B

390

B

390

B

390

B

390

B

383

B

383

T26/21

T47/15

J

104

T26/16

T47/41

J

104

T26/23

T47/11

J

104

0,5

ws/ro

0,35

or/br

0,35

or/sw

0,35

or/br

0,35

sw/ro

0,35

or/sw

164

16

0,5

br

0,5

ws/ro

can--h

can--l

164

16

ws = white

sw = black

ro

= red

br

= brown

gn

= green

bl

= blue

gr

= grey

li

= purple

ge

= yellow

or

= orange

rs

= pink

Clutch position sender, ABS and EDL/ESP control unit,

Motronic control unit, Onboard power supply control unit

G476 Clutch position sender

J104 ABS and EDL/ESP control unit

J220 Motronic control unit

J519 Onboard power supply control unit

T5m 5-Pin Connector

T26 26-Pin Connector, on ABS and EDL/ESP control unit

T47 80-Pin Connector, on ABS and EDL/ESP control unit

T80 80-Pin Connector

B362 Connection -13- (87a), in main wiring harness

B383 Connection -1- (drive train CAN bus, high), in main wiring harness

B390 Connection -1- (drive train CAN bus, low), in main wiring harness

Golf

Current Flow Diagram

No. 1 / 14

Edition 10.2005

background image

Pro

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rig

h

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C

o

p

y

in

g

fo

r

pr

iv

a

t

e

o

r

c

o

m

m

e

r

c

ia

l

p

u

rp

o

s

e

s

,

i

n

p

a

rt

o

r i

n

w

h

o

le

,

is

n

o

t

p

e

r

m

it

t

e

d

u

n

l

e

s

s

a

ut

ho

r

i

s

ed

b

y

V

olk

sw

a

ge

n AG

.

V

olk

s

w

a

g

en

AG do

es

n

ot g

uar

ante

e

or a

c

c

ep

t

a

ny

li

a

b

i

li

t

y

w

ith

r

e

s

p

e

c

t

t

o

th

e

c

o

rr

e

c

t

n

e

s

s

o

f

in

fo

r

m

a

tio

n

in

th

is

d

o

c

um

en

t.

C

o

py

rig

ht b

y

V

olk

sw

a

ge

n

A

G.

183

184

185

186

187

188

189

190

191

192

193

194

97--90200

195

196

J

519

T80/29

B

163

B

390

B

383

T80/4

30a

29

SC

30

10A

B

390

B

383

SC

5

5A

SC

6

5A

A

76

T16/6

0,5

br

0,5

br

1

4,0

sw

4,0

sw

0,5

sw/bl

0,5

gr/ws

5a

6a

0,5

sw/li

0,5

sw/bl

232

T16/4 T16/5

can--h

T16/7

T16/14

can--l

0,35

or/br

0,35

or/sw

0,5

gr/ws

22

23

0,35

or/sw

0,35

or/br

18

19

201

202

T16/16

0,5

ro/ws

166

J

220

B

135

234

2,5

ro/sw

113

18

19

234

113

232

22

23

201

202

166

ws = white

sw = black

ro

= red

br

= brown

gn

= green

bl

= blue

gr

= grey

li

= purple

ge

= yellow

or

= orange

rs

= pink

Motronic control unit, Onboard power supply control unit,

Fuses, Diagnostic socket

J220 Motronic control unit

J519 Onboard power supply control unit

SC5 Fuse -5- on fuse holder

SC6 Fuse -6- on fuse holder

SC30 Fuse -30- on fuse holder

T16 16-Pin Connector, diagnostic socket

T80 80-Pin Connector

A76 Connection (diagnosis wire K), in dash panel wiring harness

B135 Connection -1- (15a), in interior wiring harness

B163 Positive connection -1- (15), in interior wiring harness

Golf

Current Flow Diagram

No. 1 / 15

Edition 10.2005

background image

Pro

te

c

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h

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C

o

p

y

in

g

fo

r

pr

iv

a

t

e

o

r

c

o

m

m

e

r

c

ia

l

p

u

rp

o

s

e

s

,

i

n

p

a

rt

o

r i

n

w

h

o

le

,

is

n

o

t

p

e

r

m

it

t

e

d

u

n

l

e

s

s

a

ut

ho

r

i

s

ed

b

y

V

olk

sw

a

ge

n AG

.

V

olk

s

w

a

g

en

AG do

es

n

ot g

uar

ante

e

or a

c

c

ep

t

a

ny

li

a

b

i

li

t

y

w

ith

r

e

s

p

e

c

t

t

o

th

e

c

o

rr

e

c

t

n

e

s

s

o

f

in

fo

r

m

a

tio

n

in

th

is

d

o

c

um

en

t.

C

o

py

rig

ht b

y

V

olk

sw

a

ge

n

A

G.

197

198

199

200

201

202

203

204

205

206

207

208

97--90301

209

210

J

519

J

533

B

390

B

383

B

397

B

383

B

390

B

406

T20/16

T20/15

J

285

0,35

or/br

0,35

or/gn

0,35

br

T20/5

T20/6

T20/8

T20/13

T36/12

T36/13

T36/15

0,35

bl/ge

0,35

or/br

0,35

or/sw

0,35

ge

192

T20/19

0,35

or/sw

0,35

or/br

193

T20/9

T20/18

0,35

or/gn

0,35

or/br

26

25

25

can--h

can--l

can--h

can--l

can--l

can--l

can--h

can--h

26

25

192

193

ws = white

sw = black

ro

= red

br

= brown

gn

= green

bl

= blue

gr

= grey

li

= purple

ge

= yellow

or

= orange

rs

= pink

Control unit with display in dash panel insert, Onboard power

supply control unit, Data bus diagnostic interface

J285 Control unit with display in dash panel insert

J519 Onboard power supply control unit

J533 Data bus diagnostic interface

T20 20-Pin Connector

T36 36-Pin Connector

B383 Connection -1- (drive train CAN bus, high), in main wiring harness

B390 Connection -1- (drive train CAN bus, low), in main wiring harness

B397 Connection -1- (convenience CAN bus, high), in main wiring

harness

B406 Connection -1- (convenience CAN bus, low), in main wiring

harness

Golf

Current Flow Diagram

No. 1 / 16

Edition 10.2005

background image

Pro

te

c

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ed

b

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co

p

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rig

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t.

C

o

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b

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V

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c

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li

a

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ith

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c

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is

d

o

c

um

en

t.

C

o

py

rig

ht b

y

V

olk

sw

a

ge

n

A

G.

211

212

213

214

215

216

217

218

219

220

221

222

97--90201

223

224

J

519

K

2

K

105

K

28

K

83

K

31

K

132

G

21

G

5

G

3

G

1

269

T36/2

40

0,5

ro/ge

T36/33

T36/17

T36/35

0,35

br/bl

0,35

li/sw

0,35

li/ro

32

G

72

72

0,35

br/bl

0,5

br/bl

J

285

1

2

40

72

72

ws = white

sw = black

ro

= red

br

= brown

gn

= green

bl

= blue

gr

= grey

li

= purple

ge

= yellow

or

= orange

rs

= pink

Fuel gauge, Coolant temperature gauge, Rev. Counter,

Speedometer, Coolant shortage indicator sender, Control

unit with display in dash panel insert

G1

Fuel gauge

G3

Coolant temperature gauge

G5

Rev. Counter

G21 Speedometer

G32 Coolant shortage indicator sender

J285 Control unit with display in dash panel insert

J519 Onboard power supply control unit

K2

Alternator warning lamp

K28 Coolant temperature/coolant shortage warning lamp

K31 Cruise control system (CCS) warning lamp

K83 Exhaust emissions warning lamp

K105 Reserve fuel warning lamp

K132 Electric power control fault lamp

T36 36-Pin Connector

269 Earth connection (sender earth) -1-, in dash panel wiring harness

Golf

Current Flow Diagram

No. 1 / 17

Edition 10.2005

background image

Pro

te

c

t

ed

b

y

co

p

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rig

h

t.

C

o

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in

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o

r

c

o

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m

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c

ia

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p

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h

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,

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n

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p

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it

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d

u

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s

s

a

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ho

r

i

s

ed

b

y

V

olk

sw

a

ge

n AG

.

V

olk

s

w

a

g

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AG do

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n

ot g

uar

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e

or a

c

c

ep

t

a

ny

li

a

b

i

li

t

y

w

ith

r

e

s

p

e

c

t

t

o

th

e

c

o

rr

e

c

t

n

e

s

s

o

f

in

fo

r

m

a

tio

n

in

th

is

d

o

c

um

en

t.

C

o

py

rig

ht b

y

V

olk

sw

a

ge

n

A

G.

225

226

227

228

229

230

231

232

233

234

235

236

97--90202

237

238

J

519

367

T36/1

602

B

277

F

1

1,5

br

T36/19

190

0,5

sw

0,5

br

0,5

sw/li

0,5

sw/li

J

285

K

28

K

3

H

3

1,0

br

1,0

br

D/5

A/9

T

14a/1

0,5

gn/sw

T36/25

0,5

sw/bl

1

F

4

E/2

B

285

0,5

sw/bl

2

0,5

bl/sw

F/6

185

163

0,5

sw/ro

190

185

163

ws = white

sw = black

ro

= red

br

= brown

gn

= green

bl

= blue

gr

= grey

li

= purple

ge

= yellow

or

= orange

rs

= pink

Oil pressure switch, Reversing light switch, Warning buzzer,

Control unit with display in dash panel insert, Onboard power

supply control unit

F1

Oil pressure switch

F4

Reversing light switch

H3

Warning buzzer

J285 Control unit with display in dash panel insert

J519 Onboard power supply control unit

K3

Oil pressure warning lamp

K28 Coolant temperature/coolant shortage warning lamp

T14a 14-Pin Connector, near battery

T36 36-Pin Connector

367 Earth connection -2-, in main wiring harness

602 Earth point, in footwell, front left

B277 Positive connection -1- (15a), in main wiring harness

B285 Positive connection -9- (15a), in main wiring harness

Golf

Current Flow Diagram

No. 1 / 18

Edition 10.2005


Document Outline


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