Fanuc 3M Enshu [DLT] M414 89


{Change Comments ***********************************************************}

{Fanuc 3M-Enshu M070.40}
{9/6/87 for GV industries}
{Fanuc 3M on an Enshu mill without tool changer}
{this post overrides all tool change positions to X0Y0}

{2/7/90, Updated to Version 3.2 per Fanuc 6M M001.70 Format, DWB}

{5/9/90
Modified: Fanuc 3M Enshu M070.70
Added ResetCRCNum & InitProg.
New PostScript prog subs & CoolOff? from M001.72
Jim Radcliffe}

{7/24/90, Replaced all occurances of SetSRXYZero with SetSRXYtoSP, DWB}

{3/1/91
Modified: Fanuc 3M Enshu M070.73
For: GV Ind.
Arcs stop on quadrants
Update to .76.1 format
Jim Radcliffe}

{4/19/91, Updated: Fanuc 3M Enshu M070.76.1 to .80 format, JR}

{4/24/91
Copied & modified: Fanuc 3M Enshu M070.80
For: Diamond Lake Tool
Machine: Enshu (knee mill)
Caontrol: Fanuc 3M
Changed move to machine home to saftey start block, added to NewTool.
Changed Preset line to call macros, added to NewTool.
Deleted Speed, manual speed selection, added speed comment.
Changed arcs to use IJK format and no Quad stopping.
Deleted "Rapid 'Z0G49'" at end of operations, G49 needed when Preset line does'nt follow. ie SameTool & MP&OTAP&FU.
Added SpinOff at end of operations
Changed 'G28X0Y0' at end of operations to call on separate lines, Y 1st.
Always output 'M0' at end of tool, manual tool change.
Deleted line "'M0' OpToolID" from beginning of NewTool.
Changed 'G28Z0' to OfstOff, same effect
Added Plane codes to MachSpec.
Added "N8" statement to end of program to allow mid program re-start,
descriminating MultipleParts to minimize program length & redundency.
Added OptCyc1 PostScript to enable locking & unlocking of the Quill.
Jim Radcliffe}

{Prog Numeric Format Definitions *******************************************}

#1 = '#.00'
#2 = '###.###;0.'
#3 = '*###.###;0.'
#4 = '####.####;0.'
#5 = '########;0'
#6 = '0000'

FORMAT(FileFeet#,1)
FORMAT(FileMeters#,1)
FORMAT(ToolDiameter#,4) {.72}
FORMAT(Program#, 6)
FORMAT(Operation#,5) {.72}
FORMAT(Tool#,5) {.72}
FORMAT(Parts#,5) {.72}
FORMAT(SpeedRPM#,5)
FORMAT(CallMasterNum#,6)

{Prog Subroutines **********************************************************}

RestoreScale:
IF Metric? {CAM file is in Metric, tools and tool path}
SetScale('.03937007874') { change to English, this is an English post}
END
RETURN

DoSubComment:
IF UseComments? AND SubComment?
'( SUB NUMBER: ' Program# ' )' EOL
END
RETURN

DoOpComments:
IF UseComments?
SetScale('1')
IF OperationIDComment?
'( OPERATION ' Operation# ': ' OperationType$ ' )' EOL
END
IF OperationComment?
'( ' OperationComment$ ' )' EOL
END
IF WorkGroupComment?
'( ' WorkGroupComment$ ' )' EOL
END
IF ToolTypeComment?
'( TOOL ' Tool# ': ' ToolDiameter# ' ' ToolType$ ' )' EOL
END
IF ToolComment?
'( ' ToolComment$ ' )' EOL
END
'( SPEED ' SpeedRPM# ' RPM )' EOL
RestoreScale
END
RETURN

PSInit: {.72}
RotateF {rest Rotate?}
OptCyc1F
MasterOpF
CallMasterOpF
RETURN

PSStuff: {revised.72}
IF FourthCW?
FORMAT(FourthDegree#,2)
SeqC 'A' FourthDegree# EOL
FourthCWF {reset flag, .72}
END
IF FourthCCW?
FORMAT(FourthDegree#,3)
SeqC 'A' FourthDegree# EOL
FourthCCWF {reset flag, .72}
END
IF FifthCW?
FORMAT(FifthDegree#,2)
SeqC 'B' FifthDegree# EOL
FifthCWF {reset flag, .72}
END
IF FifthCCW?
FORMAT(FifthDegree#,3)
SeqC 'B' FifthDegree# EOL
FifthCCWF {reset flag, .72}
END
RETURN

DoPostScript:
PSInit {reset flags from last Op, .72}
EachPS
SeqC PostScript EOL {literals}
PSStuff {commands}
NextPS
RETURN

DoEndOpPS:
PSInit {reset PS flags, .72}
EachEOPS
SeqC EndOpPS EOL
PSStuff {commands}
NextPS
RETURN

EntryMove:
IF FeedEntry?
SeqC Feed ZIn FeedEnt EOL
ELSE
SeqC RapidC ZIn EOL
END
RETURN

StartSub:
OpenSub
SubID EOL
DoSubComment
RETURN

SubWarning:
IF NOT FeedConnect?
IF AnyZshift?
' ' EOL
'( WARNING Z CLEARANCE WILL CHANGE WITH EACH CYCLE OF SUB REPEAT )' EOL
' ' EOL
END
END
RETURN

StdSub:
SeqC SubCall RepLab RepCycs Sub3M EOL
StartSub
RETURN

FinishSub1: {part 1}
IF NOT FeedConnect?
SeqC RapidC ZCP3C EOL
END
SeqC CRCOffC EOL
RETURN

FinishSubG92: {part 2}
SeqC Preset ShiftRC EOL
SeqC EndSub EOL
CloseSub
SeqC Preset UnshftRC EOL
RETURN

OpenMP:
IF EquallySpacedOffsets?
NewProg
SeqC SubCall RepLab Parts Sub3M EOL
StartSub
END
RETURN

CloseMP:
IF EquallySpacedOffsets?
SeqC Preset ShiftPC EOL
SeqC EndSub EOL
CloseSub
SeqC Preset UnshftPC EOL
END
RETURN

CkCRC: { 4.2 }
IF XMove? OR YMove? { Approach Length Feature and Multiple Pockets }
IF NOT ZMove? AND NOT LastFeat?
CRCOnC
IF NOT EmptyLine?
ResetCRCNum
END
END
END
IF LastFeat? AND EmptyLine? AND NOT ArcFeat? { Exit Length Feature }
CRCOffC
END
RETURN

DoAbsOrInc:
IF Flag?('1') AND AbsoluteMoves?
IF ZMove? AND AbsValue?
IncValue
ELSE
IF NOT ZMove? AND NOT AbsValue?
AbsValue
END
END
END
RETURN

DoDrillAbsOrInc:
IF Flag?('1') AND AbsoluteMoves?
IF SPZMove? AND AbsValue?
IncValue
ELSE
IF NOT SPZMove? AND NOT AbsValue?
AbsValue
END
END
END
RETURN

RestoreAbsOrInc:
IF Flag?('1') AND AbsoluteMoves? AND NOT AbsValue?
Seq AbsValue EOL
END
RETURN

FormatArc:
DoAbsOrInc
IF ArcCW?
CWArcC
ELSE
CCWArcC
END
MoveXYZC
IF ArcIJFormat?
ArcIJC
ELSE
ArcR
END
RETURN

StdLine: {enables CRC on first call, .70}
IF Decelerate?
IF RoomToDecel?
DecelMove1
SeqC DoAbsOrInc CkCRC FeedC MoveXYZC FeedRateC CRCOffsetC EOL
DecelMove2
END
SeqC DoAbsOrInc CkCRC FeedC MoveXYZC DecelFeed CRCOffsetC EOL
ELSE
IF XMove? OR YMove? OR ZMove?
SeqC DoAbsOrInc CkCRC FeedC MoveXYZC FeedRateC CRCOffsetC EOL
END
END
RETURN

ToolPath:
EACHFeat
IF PointFeat?
IF AutoCycle?
SeqC 'M98P1' Program# EOL
CalcACSRXY {calc tool position after sub call, CalcAutoCycleStatusRecordXY}
ELSE
Seq DoDrillAbsOrInc MoveSXYZC EOL {.80.01}
END
ELSE
IF RapidFeat?
IF AutoCycle?
Seq DoAbsOrInc
IF LastFeat?
CRCOffC {.70}
END
RapidC MoveXYZC EOL
ELSE
IF XMove? OR YMove? OR ZMove?
Seq DoAbsOrInc
IF ZMove? AND NOT XMove? AND NOT YMove?
CRCOffC {.82}
END
RapidC MoveXYZC EOL
END
END
ELSE
IF LineFeat?
IF AutoCycle? {.70}
IF LastFeat?
SeqC DoAbsOrInc CRCOffC FeedC MoveXYZC FeedRateC EOL
ELSE
IF ZMove? {skip CRCOn until first non-Z move line, skipping ramps}
SeqC DoAbsOrInc FeedC MoveXYZC FeedRateC EOL
ELSE
StdLine {enables CRC on first call}
END
END
ELSE
StdLine
END
ELSE
IF ArcFeat?
IF FullArc?
QuadStop
END
EACHQuadrant
IF LastQuadrant? AND Decelerate?
IF RoomToDecel?
DecelMove1
SeqC FormatArc ArcFeedC EOL
DecelMove2
END
SeqC FormatArc DecelFeed EOL
ELSE
SeqC FormatArc ArcFeedC EOL
END
NEXTQuadrant
NoQuadStop
END
END
END
END
NEXTFeat
RestoreAbsOrInc
RETURN

LockQuill:
IF Optcyc1? AND NOT Drilling?
FindAnyZMoves
IF NoZMoves?
SeqC 'M10' EOL
SetFlag('1')
END
END
RETURN

UnLockQuill:
IF Flag?('1')
SeqC 'M11' EOL
SetFlagF('1')
END
RETURN

AutoCycCutSub1: {part 1}
SaveSubStatus {save tool position}
SetPass1 {element cut moves}
StartSub
SetSRXYtoSP
Seq IncValue EOL
RETURN

AutoCycCutSub2: {part 2}
ToolPath
UnLockQuill
IF Repeats? AND FeedConnect? AND ZshiftOnly?
SeqC AbsOrInc EOL {.69 removed RapidC}
ELSE
SeqC AbsOrInc RapidC ZCP2 EOL
END
SeqC EndSub EOL
CloseSub
SetSRSubXY {restore SR to 1st position value}
SetSRSubMove
RETURN

AutoCycPat:
SetPass2 {position pattern}
ToolPath {call after NewProg for correct sub calls}
SetPass1 {reset}
RETURN

Milling:
IF AutoCycle?
NewProg
AutoCycCutSub1
EntryMove
LockQuill
AutoCycCutSub2
AutoCycPat
ELSE
EntryMove
LockQuill
ToolPath
UnLockQuill
END
RETURN

G92Sub:
SubWarning
StdSub
SeqC AbsOrInc Connect StrtPos EOL
Milling
FinishSub1
FinishSubG92
RETURN

ZonlyRepAutoCycle:
AutoCycPat {write pattern moves and main calls}
StartSub
NewProg
EachCycle
SetSRXYtoEP
IF FeedConnect?
IF NOT FirstCycle?
IF SPXMove? OR SPYMove?
SeqC Feed IncValue StrtPosC EOL
SeqC AbsOrInc
ELSE
SeqC Feed
END
ELSE
SeqC Feed
END
ZInPlusInc FeedEnt EOL
ELSE
IF NOT FirstCycle?
IF SPXMove? OR SPYMove?
SeqC Rapid IncValue StrtPosC EOL
IF FeedEntry?
SeqC AbsOrInc ZCP2PlusInc EOL
SeqC Feed ZInPlusInc FeedEnt EOL
ELSE
SeqC AbsOrInc ZInPlusInc EOL
END
ELSE
IF FeedEntry?
SeqC Rapid ZCP2PlusInc EOL
SeqC Feed ZInPlusInc FeedEnt EOL
ELSE
SeqC Rapid ZInPlusInc EOL
END
END
ELSE
IF FeedEntry?
SeqC Feed ZInPlusInc FeedEnt EOL
ELSE
SeqC Rapid ZInPlusInc EOL
END
END
END
IF FirstCycle?
SetStatusOff {protect Z position for incremental sub}
END
SeqC 'M98P1' Program# EOL
NextCycle
SetStatusOn
AutoCycCutSub1 {set up & StartSub}
LockQuill
AutoCycCutSub2 {build element sub}
{.69, removed FinishSub1}
IF FeedConnect? {there is no Z up in the sub, .69}
IF FIFO? {.81}
SeqC Feed ZCP2 FeedEnt EOL {.69}
ELSE
SeqC Rapid ZCP2 EOL {.69}
END
END {.69}
SeqC EndSub EOL
CloseSub
{Element shift, not pattern}
RETURN

ZonlyRep:
EachCycle
IF NOT FirstCycle?
SeqC Connect StrtPos EOL
END
IF FeedConnect?
SeqC FeedC ZInPlusInc FeedEnt EOL
ELSE
IF FeedEntry?
IF NOT FirstCycle?
SeqC RapidC ZCP2PlusIncC EOL {can't call for cycle =1}
END
SeqC Feed ZInPlusInc FeedEnt EOL
ELSE
SeqC RapidC ZInPlusInc EOL {.69 added Rapid, reads better}
END
END
SeqC 'M98P1' Program# EOL
NextCycle
StartSub
TrackZNO# FIRST SPZ#
LockQuill
ToolPath
UnLockQuill
FinishSub1
SeqC EndSub EOL
CloseSub
RETURN

CheckPass:
IF AutoCycle? {use the correct StrtPos}
SetPass2
ELSE
SetPass1
END
RETURN

SkipToLastFeat:
EachFeat
IF LastFeat?
TrackXNO# SPX#
TrackYNO# SPY#
END
NextFeat
RETURN

SetDrillEndOpZ:
IF RetractToCP1?
TrackZNO# ClearancePlane1#
ELSE
TrackZNO# ClearancePlane2#
END
RETURN

GetStartOfSameTool:
DoOpComments
DoPostScript
CheckPass
RETURN

Statement1:
'N8M11' EOL {M11 unlocks quill}
SeqC DrillOff CoolOff EOL
SeqC IncValue OfstOff EOL
SeqC CRCOff 'G49' EOL
RETURN

Statement2:
SeqC SpinOff EOL
SeqC 'G28Y0' EOL
SeqC 'G28X0' EOL
RETURN

{Start of executable Prog **************************************************}

{setup and initializations}
InitProg
ReverseXZArcs
SetFlood
UseSeparateSubCalls
SetMaxSeparateSubCalls ('50') {?}
SetMaxRPM('10000') {?}
SetMaxFeed('500') {?}
SetFlagF('1') { Milling ZShiftOnly SepSubs }
IF PSComment? AND UseComments?
'PostScript:' EOL
' Literals : put between single or double quotes.' EOL
' Separate commands and literals with at least one space.' EOL
' A CR ( RETURN key ) will start a new line.' EOL
' Commands: may be capital and/or lower case letters. Separate commands with a space.' EOL
' EndOP -' EOL
' all literals and commands before an ENDOP command' EOL
' will appear at the beginning of the operation. All ' EOL
' literals and commands after an ENDOP command will appear' EOL
' at the end of the operation. ' EOL
' 4thAxisCW(12.5), 4ACW(12.5) -' EOL
' generates a + A move of the value you specify' EOL
' 4thAxisCCW(22.5), 4ACCW(22.5) -' EOL
' generates a - A move of the value you specify' EOL
' 5thAxisCW(30), 5ACW(30) -' EOL
' generates a + B move of the value you specify' EOL
' 5thAxisCCW(22.5), 5ACCW(22.5) -' EOL
' generates a - B move of the value you specify' EOL
' OPTIONALCYCLE1 - OPTCYC1' EOL
' Use this command to ouput Quill lock and unlock codes.' EOL
' Used before an ENDOP, M10 & M11 will be output in the current' EOL
' operation ( non-modal ) if there are no Z moves in the contour.' EOL
END
EachOp {Start of post processing *********************}
IF FirstOperation?
EOR EOL
ProgID1
IF UseComments? AND ProgramNameComment?
'( ' ProgramName$ ' )'
END
EOL
IF UseComments?
IF ProgramComment?
'( ' ProgramComment$ ' )' EOL
END
IF FormatNameComment?
'( FORMAT: ' FormatName$ ' )' EOL
END
IF TimeComment?
'( ' Date$ ' AT ' Time$ ' )' EOL
END
IF MovesComment?
'( OUTPUT IN ' MoveType$ ' INCHES )' EOL
END
IF PartsComment?
'( PARTS PROGRAMMED: ' Parts# ' )' EOL
END
IF StartToolComment?
'( FIRST TOOL IN SPINDLE )' EOL
END
END
OpenSub
RestoreScale
IF MultipleParts? AND AllToolsOnePart?
OpenMP
END
Seq Plane DrillOff CRCOff EOL
SeqC Preset 'X#10Y#11Z0' EOL
DoPostScript
DoOpComments
SeqC SpinOn EOL
IF MultipleParts? AND OneToolAllParts? AND FullUp?
OpenMP
END
CheckPass
SeqC AbsOrInc Rapid StrtPos EOL
SeqC OfstOn CoolOn EOL
IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane?
OpenMP
SeqC StrtPos EOL
END
ELSE
IF NewTool?
{Finish off last Operation}

IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane?
CloseMP
END
SeqC CoolOff EOL
SeqC IncValue OfstOff EOL
IF MultipleParts? AND OneToolAllParts? AND FullUp?
SeqC 'G49' EOL
CloseMP
END
DoEndOpPS
SeqC SpinOff EOL
SeqC 'G28Y0' EOL
SeqC 'G28X0' EOL
SeqC 'M00' EOL

{Start new Operation}

Seq Plane DrillOff CRCOff EOL
SeqC Preset 'X#10Y#11Z0' EOL
DoPostScript
DoOpComments
SeqC SpinOn EOL
IF MultipleParts? AND OneToolAllParts? AND FullUp?
OpenMP
END
CheckPass
SeqC AbsOrInc Rapid StrtPos EOL
SeqC OfstOn CoolOn EOL
IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane?
OpenMP
SeqC StrtPos EOL
END
ELSE
IF SameTool?
DoEndOpPS
IF LAST ProgStop?
SeqC CoolOff EOL
SeqC IncValue OfstOff EOL
SeqC 'G49' EOL
SeqC 'M00' EOL

{Start new Operation}

GetStartOfSameTool
SeqC SpinOn EOL
SeqC PlaneC AbsOrInc RapidC StrtPos EOL
SeqC OfstOn CoolOn EOL
ELSE
IF CoolOff? AND LAST NOT CoolOff?
SeqC CoolOff EOL
END
IF NewToolOffset?
SeqC IncValue OfstOff EOL
SeqC 'G49' EOL

{Start new Operation}

GetStartOfSameTool
SeqC PlaneC AbsOrInc RapidC StrtPos EOL
SeqC OfstOn EOL
ELSE

{Start new Operation}

GetStartOfSameTool
SeqC PlaneC AbsOrInc RapidC StrtPos EOL
END
IF NOT CoolOff? AND LAST CoolOff?
SeqC CoolOn EOL
END
END
END
END
END {common point for all operations}
IF Milling?
SeqC ZCP2C EOL
IF Repeats?
NewProg
IF ZshiftOnly?
IF AutoCycle? {incremental Autocycle sub can have Z moves}
ZonlyRepAutoCycle
ELSE {Z shift only, NOT Auto Cycle}
IF UseSeparateSubCalls? AND CyclesLessThanMaxSubCalls?
SetFlag('1') { Milling ZShiftOnly SepSubs }
ZonlyRep
SetFlagF('1')
ELSE {no sep subs desired}
G92Sub
END
END {end Auto Cycle IF}
ELSE {not Z only}
G92Sub
END {end Z only IF}
ELSE {no repeat OPs}
Milling
END
SeqC RapidC ZCP3C EOL
SeqC CRCOffC EOL
ELSE
IF Drilling?
IF Repeats?
NewProg
StdSub
SeqC AbsOrInc Rapid StrtPos EOL
END
SeqC DrillCP EOL
GetCycle
SeqC Cycle FromCP StrtPos ZDepth RLevel Dwell Peck Retract FeedEnt EOL
IF CallMasterOp?
SeqC 'M98P1' CallMasterNum# EOL
SkipToLastFeat
ELSE
TrackZNO# FIRST SPZ#
IF MasterOp?
SetFlag('1') {std sep sub Zreps in effect}
NewMasterProg
SeqC 'M98P1' Program# EOL
StartSub
ToolPath
SeqC EndSub EOL
CloseSub
SetFlagF('1') {not std sep sub Zreps in effect}
ELSE
ToolPath
END
END
SetDrillEndOpZ
SeqC Rapid 'G80' ZCP3 EOL
IF Repeats?
FinishSubG92
END
END
END
NextOp {loops back to EachOP until last Operation}

{End of program ************************************************************}

{finish last operation}
IF MultipleParts?
IF OneToolAllParts? AND ExitClearancePlane?
CloseMP
Statement1
DoEndOpPS
Statement2
ELSE
IF OneToolAllParts? AND FullUp?
SeqC CoolOff EOL
SeqC IncValue OfstOff EOL
SeqC 'G49' EOL
CloseMP
Statement1
DoEndOpPS
Statement2
ELSE
IF AllToolsOnePart?
SeqC CoolOff EOL
SeqC IncValue OfstOff EOL
DoEndOpPS
SeqC SpinOff EOL
SeqC 'G28Y0' EOL
SeqC 'G28X0' EOL
SeqC 'M00' EOL
CloseMP
Statement1
Statement2
END
END
END
ELSE
Statement1
DoEndOpPS
Statement2
END
SeqC 'M2' EOL
CloseSub
Post2 {organize Subs into one program}
EOR EOL
Close
IF UseComments?
SetScale('1') {restore scale for comments}
Reopen
IF FileBytesComment?
'( FILE LENGTH: ' FileBytes# ' CHARACTERS )' EOL
END
IF FileFeetComment?
'( FILE LENGTH: ' FileFeet# ' FEET )' EOL
END
IF FileMetersComment?
'( FILE LENGTH: ' FileMeters# ' METERS )' EOL
END
Close
END


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