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Metric threading, “b” gear engages the 120 tooth idler gear

Carriage travel in mm per spindle revolution

Top row is the “a” gear, left column is the “b” gear.

Gear box in position IA
 

27

36

40

44

45

46

48

52

56

60

27

na

na

na

na

na

na

na

na

na

na

36

1.0000

1.4815

1.6296

1.6667

1.7037

1.7778

1.9259

2.0741

2.2222

40

0.9000

1.2000

1.4667

1.5000

1.5333

1.6000

1.7333

1.8667

2.0000

44

0.8182

1.0909

1.2121

1.3636

1.3939

1.4545

1.5758

1.6970

1.8182

45

0.8000

1.0667

1.1852

1.3037

1.3630

1.4222

1.5407

1.6593

1.7778

46

0.7826

1.0435

1.1594

1.2754

1.3043

1.3913

1.5072

1.6232

1.7391

48

0.7500

1.0000

1.1111

1.2222

1.2500

1.2778

1.4444

1.5556

1.6667

52

0.6923

0.9231

1.0256

1.1282

1.1538

1.1795

1.2308

1.4359

1.5385

56

0.6429

0.8571

0.9524

1.0476

1.0714

1.0952

1.1429

1.2381

1.4286

60

0.6000

0.8000

0.8889

0.9778

1.0000

1.0222

1.0667

1.1556

1.2444

 

Gear box in position IIA
 

27

36

40

44

45

46

48

52

56

60

27

na

na

na

na

na

na

na

na

na

na

36

0.8330

1.2341

1.3575

1.3883

1.4192

1.4809

1.6043

1.7277

1.8511

40

0.7497

0.9996

1.2217

1.2495

1.2773

1.3328

1.4439

1.5549

1.6660

44

0.6815

0.9087

1.0097

1.1359

1.1612

1.2116

1.3126

1.4136

1.5145

45

0.6664

0.8885

0.9873

1.0860

1.1353

1.1847

1.2834

1.3822

1.4809

46

0.6519

0.8692

0.9658

1.0624

1.0865

1.1590

1.2555

1.3521

1.4487

48

0.6248

0.8330

0.9256

1.0181

1.0413

1.0644

1.2032

1.2958

1.3883

52

0.5767

0.7689

0.8544

0.9398

0.9612

0.9825

1.0252

1.1961

1.2815

56

0.5355

0.7140

0.7933

0.8727

0.8925

0.9123

0.9520

1.0313

1.1900

60

0.4998

0.6664

0.7404

0.8145

0.8330

0.8515

0.8885

0.9626

1.0366

 

Gear box in position IIIA
 

27

36

40

44

45

46

48

52

56

60

27

na

na

na

na

na

na

na

na

na

na

36

1.1667

1.7280

1.9008

1.9445

1.9877

2.0741

2.2470

2.4198

2.5927

40

1.0500

1.4000

1.7107

1.7501

1.7889

1.8667

2.0223

2.1778

2.3334

44

0.9546

1.2728

1.4142

1.5910

1.6263

1.6970

1.8384

1.9799

2.1213

45

0.9334

1.2445

1.3828

1.5210

1.5902

1.6593

1.7976

1.9359

2.0741

46

0.9131

1.2174

1.3527

1.4880

1.5218

1.6232

1.7585

1.8938

2.0290

48

0.8750

1.1667

1.2963

1.4260

1.4584

1.4908

1.6852

1.8149

1.9445

52

0.8077

1.0770

1.1966

1.3163

1.3462

1.3761

1.4359

1.6753

1.7949

56

0.7500

1.0000

1.1111

1.2223

1.2500

1.2778

1.3334

1.4445

1.6667

60

0.7000

0.9334

1.0371

1.1408

1.1667

1.1926

1.2445

1.3482

1.4519

 

Metric – data in mm

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Metric threading, “b” gear engages the 120 tooth idler gear

Carriage travel in mm per spindle revolution

Top row is the “a” gear, left column is the “b” gear.

Gear box in position IB
 

27

36

40

44

45

46

48

52

56

60

27

na

na

na

na

na

na

na

na

na

36

2.0000

2.9630

3.2593

3.3333

3.4074

3.5556

3.8519

4.1481

4.4444

40

1.8000

2.4000

2.9333

3.0000

3.0667

3.2000

3.4667

3.7333

4.0000

44

1.6364

2.1818

2.4242

2.7273

2.7879

2.9091

3.1515

3.3939

3.6364

45

1.6000

2.1333

2.3704

2.6074

2.7259

2.8444

3.0815

3.3185

3.5556

46

1.5652

2.0870

2.3188

2.5507

2.6087

2.7826

3.0145

3.2464

3.4783

48

1.5000

2.0000

2.2222

2.4444

2.5000

2.5556

2.8889

3.1111

3.3333

52

1.3846

1.8462

2.0513

2.2564

2.3077

2.3590

2.4615

2.8718

3.0769

56

1.2857

1.7143

1.9048

2.0952

2.1429

2.1905

2.2857

2.4762

2.8571

60

1.2000

1.6000

1.7778

1.9556

2.0000

2.0444

2.1333

2.3111

2.4889

 

Gear box in position IIB
 

27

36

40

44

45

46

48

52

56

60

27

na

na

na

na

na

na

na

na

na

na

36

1.6660

2.4681

2.7150

2.7767

2.8384

2.9618

3.2086

3.4554

3.7022

40

1.4994

1.9992

2.4435

2.4990

2.5545

2.6656

2.8877

3.1099

3.3320

44

1.3631

1.8175

2.0194

2.2718

2.3223

2.4233

2.6252

2.8272

3.0291

45

1.3328

1.7771

1.9745

2.1720

2.2707

2.3694

2.5669

2.7643

2.9618

46

1.3038

1.7384

1.9316

2.1248

2.1730

2.3179

2.5111

2.7042

2.8974

48

1.2495

1.6660

1.8511

2.0362

2.0825

2.1288

2.4064

2.5916

2.7767

52

1.1534

1.5378

1.7087

1.8796

1.9223

1.9650

2.0505

2.3922

2.5631

56

1.0710

1.4280

1.5867

1.7453

1.7850

1.8247

1.9040

2.0627

2.3800

60

0.9996

1.3328

1.4809

1.6290

1.6660

1.7030

1.7771

1.9252

2.0732

 

Gear box in position IIIB
 

27

36

40

44

45

46

48

52

56

60

27

na

na

na

na

na

na

na

na

na

36

2.3340

3.4578

3.8036

3.8900

3.9764

4.1493

4.4951

4.8409

5.1867

40

2.1006

2.8008

3.4232

3.5010

3.5788

3.7344

4.0456

4.3568

4.6680

44

1.9096

2.5462

2.8291

3.1827

3.2535

3.3949

3.6778

3.9607

4.2436

45

1.8672

2.4896

2.7662

3.0428

3.1812

3.3195

3.5961

3.8727

4.1493

46

1.8266

2.4355

2.7061

2.9767

3.0443

3.2473

3.5179

3.7885

4.0591

48

1.7505

2.3340

2.5933

2.8527

2.9175

2.9823

3.3713

3.6307

3.8900

52

1.6158

2.1545

2.3938

2.6332

2.6931

2.7529

2.8726

3.3514

3.5908

56

1.5004

2.0006

2.2229

2.4451

2.5007

2.5563

2.6674

2.8897

3.3343

60

1.4004

1.8672

2.0747

2.2821

2.3340

2.3859

2.4896

2.6971

2.9045

 

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Metric – data in mm

Metric threading, “b” gear engages the 120 tooth idler gear

Carriage travel in mm per spindle revolution

Top row is the “a” gear, left column is the “b” gear.

Gear box in position IC
 

27

36

40

44

45

46

48

52

56

60

27

na

na

na

na

na

na

na

na

na

na

36

0.5000

0.7407

0.8148

0.8333

0.8519

0.8889

0.9630

1.0370

1.1111

40

0.4500

0.6000

0.7333

0.7500

0.7667

0.8000

0.8667

0.9333

1.0000

44

0.4091

0.5455

0.6061

0.6818

0.6970

0.7273

0.7879

0.8485

0.9091

45

0.4000

0.5333

0.5926

0.6519

0.6815

0.7111

0.7704

0.8296

0.8889

46

0.3913

0.5217

0.5797

0.6377

0.6522

0.6957

0.7536

0.8116

0.8696

48

0.3750

0.5000

0.5556

0.6111

0.6250

0.6389

0.7222

0.7778

0.8333

52

0.3462

0.4615

0.5128

0.5641

0.5769

0.5897

0.6154

0.7179

0.7692

56

0.3214

0.4286

0.4762

0.5238

0.5357

0.5476

0.5714

0.6190

0.7143

60

0.3000

0.4000

0.4444

0.4889

0.5000

0.5111

0.5333

0.5778

0.6222

 

Gear Box in position IIC
 

27

36

40

44

45

46

48

52

56

60

27

na

na

na

na

na

na

na

na

na

na

36

0.4165

0.6170

0.6787

0.6942

0.7096

0.7404

0.8021

0.8639

0.9256

40

0.3749

0.4998

0.6109

0.6248

0.6386

0.6664

0.7219

0.7775

0.8330

44

0.3408

0.4544

0.5048

0.5680

0.5806

0.6058

0.6563

0.7068

0.7573

45

0.3332

0.4443

0.4936

0.5430

0.5677

0.5924

0.6417

0.6911

0.7404

46

0.3260

0.4346

0.4829

0.5312

0.5433

0.5795

0.6278

0.6761

0.7243

48

0.3124

0.4165

0.4628

0.5091

0.5206

0.5322

0.6016

0.6479

0.6942

52

0.2883

0.3845

0.4272

0.4699

0.4806

0.4913

0.5126

0.5981

0.6408

56

0.2678

0.3570

0.3967

0.4363

0.4463

0.4562

0.4760

0.5157

0.5950

60

0.2499

0.3332

0.3702

0.4072

0.4165

0.4258

0.4443

0.4813

0.5183

 

Gear box in position IIIC
 

27

36

40

44

45

46

48

52

56

60

27

na

na

na

na

na

na

na

na

na

na

36

0.5834

0.8642

0.9506

0.9723

0.9939

1.0371

1.1235

1.2099

1.2963

40

0.5250

0.7000

0.8556

0.8750

0.8945

0.9334

1.0111

1.0889

1.1667

44

0.4773

0.6364

0.7071

0.7955

0.8132

0.8485

0.9192

0.9899

1.0606

45

0.4667

0.6222

0.6914

0.7605

0.7951

0.8297

0.8988

0.9679

1.0371

46

0.4565

0.6087

0.6763

0.7440

0.7609

0.8116

0.8793

0.9469

1.0145

48

0.4375

0.5834

0.6482

0.7130

0.7292

0.7454

0.8426

0.9074

0.9723

52

0.4039

0.5385

0.5983

0.6581

0.6731

0.6881

0.7180

0.8376

0.8975

56

0.3750

0.5000

0.5556

0.6111

0.6250

0.6389

0.6667

0.7222

0.8334

60

0.3500

0.4667

0.5185

0.5704

0.5834

0.5963

0.6222

0.6741

0.7259

 

Metric – data in mm

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Gear ratios and formulas.

Ratio of gear train output (input to gear box) = Z
Z = 40/60 x “a”/127 x 120/”b”
Example: “a” = 44, “b” = 46
One turn of the spindle will result in 0.6025 turns of the gearbox input shaft.
The lead screw is 12 TPI or 0.0833” or 2.1167mm.

Gear box ratios:
Position “A” = 1:1
Position “B” = 1:2
Position “C” =  2:1

Position I = 1:1
Position II = 1:0.833
Position III = 1:1.1667

Overall gearbox ratios:

C

A

B

II

0.4165

0.8330

1.6660

I

0.5000

1.0000

2.0000

III

0.5834

1.1667

2.3340

One turn on the input shaft will result in the lead screw turning at the rate shown in the above table.