Made changes to ZOnlyRep and FinishSub1 subs to properly handle Feed connects and clearance moves. }
{11/8/94 Modified: Fadal Format 2 (FW) B611.81.5 For: Gibbs & Associates Versions: Catalyst v2.14.12C/Compost 4.21.23 Changes made per Pete Jackson Changed all occurances of SeqC to SeqLab. Charles reported a problem involving operations that do not change coordinate systems from previous operations. Added ClearCSOffset at NotSameToolWFO and SameToolWFO subs. DWB}
{11/16/94 Fixed Program Stop bug in NewToolOp2. Tom Hubina}
{ Format: Fadal Format 2 (FW) B611.00 1/4/95 Changed version number to .00 from .81.7 per Fanuc 6M (PW) C001.00.03 Changed all CSAngleAC and CSAngleBC calls to CSAngleA and CSAngleB to output the A and B commands at the start of every operation. Added AAxisAvail? and BAxisAvail? checks to CSAngleA and CSAngleB subs Added return to CS1 moves to End2 Added G92 reset of A and/or B axis to End2 Changed NotSameTool WFO so it would restate the current WFO if no change in CS Added ClearCSOffset to OpenMP: CloseMP: and SubCSMP: Added if AChange? OR BChange? to home postition call-out in SameToolOp1 Replaced SetZRepInc and RestoreAbsOrInc with one sub called DoAbsOrInc. Any line with SetZRepInc now has DoAbsOrInc as the first command after the SeqC. TH}
{ Format: Fadal Format 2 (FW) B611.00.01 1/13/95 Formatted TrackZNO# to #4 }
{ Added ClearCSOffset to SubCSMP TH}
{ Format: Fadal Format 2 (FW) B757.00.03 3/10/95 Added 'X0Y0Z0A0B0H0E0G0' to start of program Set coolant to use M8 instead of M7 Added M60 and M62 after a rotation Replace 'G0Z0H0' with 'G53Z0' TH}
{ Format: Fadal Format 2 (FW) B757.00.04 3/14/95 Moved M60M62 into sub called DoBrake: Added DoBrake to SameToolOp3 TH}
{ Changed SeqC's to SeqLabs 4/21/95 TH}
{ Fixed unwind code in End2: 5/25/95 TH}
{ Fixed CRC so it won't output on a helix TH}
{ Fadal Format 2 (FW) B757.00.07 6/10/95 For: Cam Motion Changed CSAngleA and CSAngleB to only output 360 if the last angle was not 360 to get around a bug in the Fadal control TH}
{ Format: Fadal Format 2 (FWC) B757.00.10 Removed RepLab from CloseMP: TH}
{8/23/95 - Updated to .10 format TH}
{ Format: Fadal Format 2 (FWC) B757.10.01 Changed Max WFO's from 40 to 48 TH}
{1/17/96, Updated .10 to .11 version, MPK}
{3/25/96, Tested ZOnlyRepAutoCycle, Changed version # to .12, MPK}
{ Format: Format 2 (PWC) C757.12.1 4/5/96 Addeed '01' to subs calls in PointFeat? AutoCycle? section TH}
RestoreScale: IF Metric? {CAM file is in Metric, tools and tool path} SetScale('.03937007874') { change to English, this is an English post} END RETURN
DoSubComment: IF UseComments? AND SubComment? SeqLab '* SUB NUMBER: ' Program# EOL END RETURN
DoOpComments: IF UseComments? SetScale('1') {restore scale for comments} SeqLab '* OPERATION ' Operation# IF OperationIDComment? ': ' OperationType$ END EOL IF OperationComment? SeqLab '* ' OperationComment$ EOL END IF WorkGroupComment? SeqLab '* ' WorkGroupComment$ EOL END SeqLab '* TOOL ' Tool# IF ToolTypeComment? ': ' ToolDiameter# ' ' ToolType$ END EOL IF ToolComment? SeqLab '* ' ToolComment$ EOL END RestoreScale END RETURN
CSAngleA: IF AAxisAvail? 'A' IF WFOCS? AND NOT Flag?('9') '0.' ELSE IF NOT Flag?('9') IF FirstOperation? IF LessThan? CSOffsetA# Num#('0') '-' END ELSE IF LessThan? CSOffsetA# LAST CSOffsetA# '-' END END END Save# Num#('1') TRUNC# DIV# CSOffsetA# Num#('360') IF LessThan? CSOffsetA# Num#('0') Save# Num#('1') SUB# Recall# Num#('1') Num#('1') END IF EQUAL? SUB# CSOffsetA# MUL# Recall# Num#('1') Num#('360') Num#('360') IF EQUAL? SUB# LAST CSOffsetA# MUL# Recall# Num#('1') Num#('360') Num#('360') '0.' ELSE SUB# CSOffsetA# MUL# Recall# Num#('1') Num#('360') END ELSE SUB# CSOffsetA# MUL# Recall# Num#('1') Num#('360') END END END RETURN
CSAngleAC: IF AChange? CSAngleA END RETURN
CSAngleB: IF BAxisAvail? 'B' IF WFOCS? AND NOT Flag?('9') '0.' ELSE IF NOT Flag?('9') IF FirstOperation? IF LessThan? CSOffsetB# Num#('0') '-' END ELSE IF LessThan? CSOffsetB# LAST CSOffsetB# '-' END END END Save# Num#('1') TRUNC# DIV# CSOffsetB# Num#('360') IF LessThan? CSOffsetB# Num#('0') Save# Num#('1') SUB# Recall# Num#('1') Num#('1') END IF EQUAL? SUB# CSOffsetB# MUL# Recall# Num#('1') Num#('360') Num#('360') IF EQUAL? SUB# LAST CSOffsetB# MUL# Recall# Num#('1') Num#('360') Num#('360') '0.' ELSE SUB# CSOffsetB# MUL# Recall# Num#('1') Num#('360') END ELSE SUB# CSOffsetB# MUL# Recall# Num#('1') Num#('360') END END END RETURN
SubWarning: IF NOT FeedConnect? IF AnyZshift? ' ' EOL SeqLab '* WARNING Z CLEARANCE WILL CHANGE WITH EACH CYCLE OF SUB REPEAT' EOL ' ' EOL END END RETURN
FinishSub1: {part 1} SeqLab CRCOffC IF NOT FeedConnect? IF AutoCycle? ZCP3C ELSE IF FIFO? FeedC ZCP3C FeedEntC ELSE RapidC ZCP3C END END END EOL RETURN
SubCSMP: IF WFOCS? IF ChangeCS? SeqLab EndSub EOL CloseSub NewProg StartSub SaveCSProg END ClearCSOffset END RETURN
DoAbsOrInc: IF Flag?('1') AND AbsoluteMoves? IF ZMove? AND AbsValue? IncValue ELSE IF NOT ZMove? AND NOT AbsValue? AbsValue END END END RETURN
DoDrillAbsOrInc: IF Flag?('1') AND AbsoluteMoves? IF SPZMove? AND AbsValue? IncValue ELSE IF NOT SPZMove? AND NOT AbsValue? AbsValue END END END RETURN
RestoreAbsOrInc: IF Flag?('1') AND AbsoluteMoves? AND NOT AbsValue? SeqLab AbsValue EOL END RETURN
FormatArc: DoAbsOrInc IF ArcCW? CWArcC ELSE CCWArcC END MoveXYZC IF ArcIJFormat? ArcIJC ELSE ArcRC END RETURN
CkCRC: IF LastFeat? CRCOffC ELSE CRCOnC END RETURN
CRCValue: IF Flag?('8') SetFlagF('8') 'D' Tool# {was CRCOffsetC} END RETURN
StdLine: {enables CRC on first call} IF Decelerate? IF RoomToDecel? DecelMove1 SeqLab DoAbsOrInc CkCRC FeedC MoveXYZC FeedRateC CRCValue EOL DecelMove2 END SeqLab DoAbsOrInc CkCRC FeedC MoveXYZC DecelFeed CRCValue EOL ELSE IF XMove? OR YMove? OR ZMove? SeqLab DoAbsOrInc CkCRC FeedC MoveXYZC FeedRateC CRCValue EOL END END RETURN
DoArcCRC: IF ZMove? SetFlagF('8') ELSE SetFlag('8') CRCOnC END RETURN
ToolPath: ResetCRCNum EACHFeat IF NOT Rapid? IF FirstFeat? SeqLab 'G8' EOL ELSE IF Last Rapid? SeqLab 'G8' EOL END END END IF PointFeat? IF AutoCycle? SeqLab MoveSXYC EOL SeqLab SubCall CallLab '01' EOL CalcACSRXY {calc tool position after sub call, CalcAutoCycleStatusRecordXY} ELSE SeqLab DoDrillAbsOrInc MoveSXYZC EOL END ELSE IF RapidFeat? IF LastFeat? AND AutoCycle? SeqLab DoAbsOrInc CRCOffC RapidC MoveXYZC EOL ELSE IF XMove? OR YMove? OR ZMove? SeqLab DoAbsOrInc RapidC MoveXYZC EOL END END ELSE IF LineFeat? IF AutoCycle? IF LastFeat? SeqLab DoAbsOrInc CRCOffC FeedC MoveXYZC FeedRateC EOL ELSE IF ZMove? {skip CRCOn until first non-Z move line, skipping ramps} SeqLab DoAbsOrInc FeedC MoveXYZC FeedRateC EOL ELSE StdLine {enables CRC on first call} END END ELSE StdLine END ELSE IF ArcFeat? EACHQuadrant { Do not use NOT, FIRST, LAST or NEXT modifiers in this loop } IF LastQuadrant? AND Decelerate? IF RoomToDecel? DecelMove1 SeqLab DoArcCRC FormatArc ArcFeedC CRCValue EOL DecelMove2 END SeqLab DoArcCRC FormatArc DecelFeed CRCValue EOL ELSE SeqLab DoArcCRC FormatArc ArcFeedC CRCValue EOL END NEXTQuadrant IF LastFeat? SeqLab CRCOffC EOL END END END END END NEXTFeat RestoreAbsOrInc RETURN
AutoCycCutSub2: {part 2} ToolPath SeqLab AbsOrInc IF Repeats? AND FeedConnect? AND ZshiftOnly? {removed RapidC} {removed CRCOffC, gets turned off in ToolPath} ELSE IF FIFO? FeedC ZCP2 FeedEntC ELSE RapidC ZCP2 END END EOL SeqLab EndSub EOL CloseSub SetSRSubXY {restore SR to 1st position value} SetSRSubMove RETURN
AutoCycPat: SetPass2 {position pattern} ToolPath {call after NewProg for correct sub calls} SetPass1 {reset} RETURN
Milling: IF AutoCycle? NewProg AutoCycCutSub1 EntryMove AutoCycCutSub2 AutoCycPat ELSE EntryMove ToolPath END RETURN
ZonlyRepAutoCycle: AutoCycPat {write pattern moves and main calls} StartSub NewProg EachCycle SetSRXYtoEP IF FeedConnect? IF NOT FirstCycle? IF SPXMove? OR SPYMove? SeqLab Feed IncValue StrtPosC EOL SeqLab AbsOrInc ELSE SeqLab Feed END ELSE SeqLab Feed END ZInPlusInc FeedEnt EOL ELSE IF NOT FirstCycle? IF SPXMove? OR SPYMove? SeqLab Rapid IncValue StrtPosC EOL IF FeedEntry? SeqLab AbsOrInc ZCP2PlusInc EOL SeqLab Feed ZInPlusInc FeedEnt EOL ELSE SeqLab AbsOrInc ZInPlusInc EOL END ELSE IF FeedEntry? SeqLab Rapid ZCP2PlusInc EOL SeqLab Feed ZInPlusInc FeedEnt EOL ELSE SeqLab Rapid ZInPlusInc EOL END END ELSE IF FeedEntry? SeqLab Feed ZInPlusInc FeedEnt EOL ELSE SeqLab Rapid ZInPlusInc EOL END END END IF FirstCycle? SetStatusOff {protect Z position for incremental sub} END SeqLab CallLab '01' EOL NextCycle SetStatusOn AutoCycCutSub1 {build element sub} AutoCycCutSub2 IF FeedConnect? {there is no Z up in the sub} IF FIFO? SeqLab Feed ZCP2 FeedEnt EOL ELSE SeqLab Rapid ZCP2 EOL END END SeqLab EndSub EOL CloseSub {Element shift, not pattern} RETURN
ZonlyRep: SetFlag('1') {std sep sub Zreps are in effect} {rep change 2} EachCycle IF NOT FirstCycle? SeqLab Connect StrtPos EOL {added Connect} END IF FeedConnect? SeqLab FeedC ZInPlusInc FeedEnt EOL {changed to FeedC} ELSE {Entry/Exit Connect} IF FeedEntry? IF NOT FirstCycle? SeqLab RapidC ZCP2PlusIncC EOL {can't call for cycle =1} {added Rapid, reads better} {.71.2, changed to RapidC, reads better} END SeqLab Feed ZInPlusInc FeedEnt EOL ELSE SeqLab RapidC ZInPlusInc EOL {added Rapid, reads better} {changed to RapidC, reads better} END END SeqLab CallLab '01' EOL NextCycle StartSub TrackZNO# FIRST SPZ# ToolPath FinishSub1 SeqLab EndSub EOL CloseSub RETURN
CheckPass: IF AutoCycle? {use the correct StrtPos} SetPass2 ELSE SetPass1 END RETURN
DoBrake: IF AChange? OR BChange? SeqLab 'M60M62' EOL END RETURN
ProgStart: InitProg ReverseXZArcs InitWFONum SetFlood SetFlagF('1') {not std sep sub Zreps in effect} {rep change 2} IF AbsoluteMoves? SetFlagF('2') ELSE SetFlag('2') END UseSeparateSubCalls SetMaxSeparateSubCalls('50') SetMaxRPM('15000') SetMaxFeed('500') SetFlagF('9') IF PSComment? AND UseComments? 'PostScript:' EOL ' Literals: put between single or double quotes.' EOL ' Separate commands and literals with at least one space.' EOL ' A CR ( RETURN key ) will start a new line.' EOL ' Commands: may be capital and/or lower case letters. Separate commands with a space.' EOL ' EndOP -' EOL ' all literals and commands before an ENDOP command' EOL ' will appear at the beginning of the operation. All ' EOL ' literals and commands after an ENDOP command will appear' EOL ' at the end of the operation. ' EOL END
IF MultipleParts? IF WorkFixtureOffsets? IF LTEqual? MUL# Parts# NumOfCS# Num#('48') SetWFOCS { use WFO for CS changes } ELSE IF UseComments? SeqLab '* Not enough Work Fixture Offsets to handle this part.' EOL SeqLab '* Number of parts ( ' Parts# ' ) times CSs ( ' NumOfCS# ' )' EOL SeqLab '* exceeds the machine limit. Switching to non-WFO output.' EOL END END END ELSE IF LTEqual? NumOfCS# Num#('48') {****} SetWFOCS { use WFO for CS changes } ELSE IF UseComments? SeqLab '* Not enough Work Fixture Offsets to handle this part.' EOL SeqLab '* Number of CSs ( ' NumOfCS# ' ) exceeds the machine limit.' EOL SeqLab '* Switching to non-WFO output.' EOL END END END RETURN
SkipToLastFeat: EachFeat IF LastFeat? TrackXNO# SPX# TrackYNO# SPY# END NextFeat RETURN
SetDrillEndOpZ: IF RetractToCP1? TrackZNO# ClearancePlane1# ELSE TrackZNO# ClearancePlane2# END RETURN
OpGuts: IF Milling? SeqLab ZCP2C EOL IF Repeats? NewProg IF ZshiftOnly? IF AutoCycle? {incremental Autocycle sub can have Z moves} ZonlyRepAutoCycle ELSE {Z shift only, NOT Auto Cycle} IF UseSeparateSubCalls? AND CyclesLessThanMaxSubCalls? ZonlyRep {rep change 1} ELSE {no sep subs desired} G92Sub END END {end Auto Cycle IF} ELSE {not Z only} G92Sub END {end Z only IF} ELSE {no repeat OPs} Milling END IF AutoCycle? SeqLab ZCP3C EOL ELSE SeqLab CRCOffC EOL { Just in case } IF FIFO? SeqLab FeedC ZCP3C FeedEntC EOL ELSE SeqLab RapidC ZCP3C EOL END END ELSE IF Drilling? IF Repeats? NewProg StdSub SeqLab AbsOrInc Rapid StrtPos EOL END IF Pulse? SeqLab 'M46' EOL END SeqLab DrillCP EOL IF Tap? AND OptCyc1? SeqLab GetCycle 'G84.1' FromCP StrtPos ZDepth RLevel Dwell Peck Retract FeedEnt Speed EOL ELSE SeqLab GetCycle Cycle FromCP StrtPos ZDepth RLevel Dwell Peck Retract FeedEnt EOL END IF CallMasterOp? SeqLab SubCall CallLabB CallMasterNum# '01' EOL SkipToLastFeat ELSE TrackZNO# FIRST SPZ# IF MasterOp? SetFlag('1') {std sep sub Zreps in effect} NewMasterProg SeqLab SubCall CallLab '01' EOL StartSub ToolPath SeqLab EndSub EOL CloseSub SetFlagF('1') {not std sep sub Zreps in effect} ELSE ToolPath END END SetDrillEndOpZ IF Pulse? SeqLab 'M47' EOL ResetCool END SeqLab Rapid 'G80' ZCP3 EOL IF Repeats? FinishSubG92 END END END SetFlagF('1') {not std sep sub Zreps in effect} {rep change 3} RETURN
NotSameToolWFO: IF WFOCS? IF ChangeCS? DoCSWFOComment ClearCSOffset SeqLab CSWFO EOL ELSE ClearCSOffset { 11/8/94 } SeqLab CSWFO EOL END ELSE IF NeedWFO1? SeqLab 'E' NewWFO# EOL END END RETURN
SameToolWFO: IF WFOCS? IF ChangeCS? DoCSWFOComment ClearCSOffset SeqLab CSWFO EOL ELSE ClearCSOffset { 11/8/94 } END END RETURN
InitOp: SetFlag('8') EOR EOL SeqLab 'O' Program# IF UseComments? AND ProgramNameComment? '*' ProgramName$ END EOL SetProgNum('0') IF ToolChangeAtHome? SetHome END IF UseComments? IF ProgramComment? SeqLab '* ' ProgramComment$ EOL END IF FormatNameComment? SeqLab '* FORMAT: ' FormatName$ EOL END IF TimeComment? SeqLab '* ' Date$ ' AT ' Time$ EOL END IF MovesComment? SeqLab '* OUTPUT IN ' MoveType$ ' INCHES' EOL END IF PartsComment? SeqLab '* PARTS PROGRAMMED: ' Parts# EOL END IF StartToolComment? SeqLab '* FIRST TOOL NOT IN SPINDLE' EOL END END OpenSub RestoreScale SeqLab 'X0Y0Z0A0B0H0E0G0' EOL RETURN
NewToolOp2: DoEndOpPS SeqLab Rapid AbsOrInc SpinOff CoolOff EOL { was in NTO1 } IF ToolChangeAtHome? SeqLab 'G53' Home EOL END IF LAST ProgStop? SeqLab 'M00' EOL ELSE SeqLab ProgStop EOL END RETURN
SameToolOp1: DoEndOpPS IF LAST ProgStop? SeqLab 'G53Z0' CoolOff SpinOff 'M00' EOL { does this do a full up? } ELSE IF CoolOff? AND LAST NOT CoolOff? SeqLab CoolOff EOL END IF NewToolOffset? OR ChangeCS? SeqLab 'G53Z0' EOL { does this do a full up? } END END RETURN
SameToolOp2: {Start new Operation} DoOpComments DoPostScript CheckPass RETURN
SameToolOp3: {Start new Operation} IF LAST ProgStop? IF Drilling? AND Tap? AND OptCyc1? SeqLab SpeedC EOL SeqLab 'G84.2' EOL ELSE SeqLab SpeedC SpinOn EOL END SeqLab PlaneC AbsOrInc Rapid StrtPos CSAngleA CSAngleB EOL DoBrake SeqLab OfstOn CoolOn EOL ELSE IF NewToolOffset? OR ChangeCS? SeqLab SpeedC EOL SeqLab PlaneC AbsOrInc Rapid StrtPos CSAngleA CSAngleB EOL DoBrake SeqLab OfstOn EOL ELSE SeqLab SpeedC EOL SeqLab PlaneC AbsOrInc Rapid StrtPos CSAngleA CSAngleB EOL DoBrake END IF NOT CoolOff? AND LAST CoolOff? SeqLab CoolOn EOL END END RETURN
End2: DoEndOpPS IF FIRST ToolChangeAtHome? {added FIRST modifier} SeqLab WFO1 EOL SeqLab AbsOrInc Rapid FirstHome EOL END
IF NotEqual? CSOffsetA# Num#('0') IF AAxisAvail? SeqLab CSAngleA END IF BAxisAvail? SeqLab CSAngleB END EOL
SeqLab Preset IF AAxisAvail? 'A0' END IF BAxisAvail? 'B0' END EOL ELSE IF NotEqual? CSOffsetB# Num#('0') IF AAxisAvail? SeqLab CSAngleA END IF BAxisAvail? SeqLab CSAngleB END EOL
SeqLab Preset IF AAxisAvail? 'A0' END IF BAxisAvail? 'B0' END EOL END END IF ProgStop? SeqLab 'M00' EOL END RETURN
End3: SeqLab 'X0Y0Z0E0H0' EOL SeqLab EOP EOL EndSubs CloseSub Post2 {organize Subs into one program} EOR EOL Close Reseq RETURN
MPallTools1P: {Multiple Parts, All Tools 1 Part} EachOp {Start of post processing} IF FirstOperation? InitOp OpenMP FirstOp1 FirstOp2 FirstOp3 ELSE IF NewTool? NewToolOp1 NewToolOp2 {to tool change, CS problem} SubCSMP NewToolOp3 NewToolOp4 NewToolOp5 ELSE {implied SameTool?} SameToolOp1 SubCSMP SameToolOp2 SameToolOp3 END END {common point for all operations} OpGuts NextOp {loops back to EachOP until last Operation} End1 {End of program} End2 CloseMP End3 RETURN
MP1ToollAllPfu: {Multiple Parts, 1 Tool all Parts, full up} EachOp {Start of post processing} IF FirstOperation? InitOp FirstOp1 FirstOp2 OpenMP FirstOp3 ELSE IF NewTool? NewToolOp1 CloseMP NewToolOp2 {to tool change, CS problem} NewToolOp3 NewToolOp4 OpenMP NewToolOp5 ELSE {implied SameTool?} SameToolOp1 SubCSMP SameToolOp2 SameToolOp3 END END {common point for all operations} OpGuts NextOp {loops back to EachOP until last Operation} End1 {End of program} CloseMP End2 End3 RETURN
MP1ToollAllPXcp: {Multiple Parts, 1 Tool all Parts, exit Clearance plane} EachOp {Start of post processing} IF FirstOperation? InitOp FirstOp1 FirstOp2 FirstOp3a OpenMP SeqLab StrtPos EOL ELSE IF NewTool? CloseMP NewToolOp1 NewToolOp2 {to tool change, CS problem} NewToolOp3 NewToolOp4 NewToolOp5a OpenMP SeqLab StrtPos EOL ELSE {implied SameTool?} SameToolOp1 SubCSMP SameToolOp2 SameToolOp3 END END {common point for all operations} OpGuts NextOp {loops back to EachOP until last Operation} CloseMP {End of program} End1 End2 End3 RETURN
NoMPs: {no multiple parts} EachOp {Start of post processing} IF FirstOperation? InitOp FirstOp1 NotSameToolWFO FirstOp2 FirstOp3 ELSE IF NewTool? NewToolOp1 NewToolOp2 NewToolOp3 NotSameToolWFO NewToolOp4 NewToolOp5 ELSE {implied SameTool?} SameToolOp1 SameToolOp2 SameToolWFO SameToolOp3 END END {common point for all operations} OpGuts NextOp {loops back to EachOP until last Operation} End1 {End of program} End2 End3 RETURN
{Start of executable Prog, top level ****}
ProgStart {setup and initializations}
IF MultipleParts? IF AllToolsOnePart? MPallTools1P ELSE {implied OneToolAllParts?} IF FullUp? MP1ToollAllPfu ELSE {implied ExitClearancePlane?} MP1ToollAllPXcp END END ELSE NoMPs END