Made changes to ZOnlyRep and FinishSub1 subs to properly handle Feed connects and clearance moves. }
{11/8/94 Modified: Fanuc 6M (FW) B001.81.4 For: Gibbs & Associates Versions: Catalyst v2.14.12C/Compost 4.21.23 Changes made per Pete Jackson Charles reported a problem involving operations that do not change coordinate systems from previous operations. Added ClearCSOffset at NotSameToolWFO and SameToolWFO subs. DWB}
{ 12/01/94 B001.81.6 Changed FirstOp3 to call out A0B0 to move to the first CS. When possible, this should be changed to check the MDD and only call out the axes that make sense.
Added RecallWFO sub-routine to NotSameToolWFO and SameToolWFO to ouput the current fixture offset and A0B0. Added for easier restarts at the machine. Both are only called from NoMPs. When possible, this should be changed to check the MDD and only call out the axes that make sense. }
{ 12/02/94 Changed version number to .00 from .81 TH}
{ Format: Fanuc 6M (FW) B001.00.01 12/08/94 Added AAxisAvail? and BAxisAvail? checks to CSAngleA and CSAngleB subs Added WFO1 and A0B0 if AxisAvail to End2: TH}
{ Format: Fanuc 6M (FW) B001.00.01 12/09/94 Fixed RecalWFO to check AAxisAvail? and BAxisAvail? Cleaned up FirstOp3 to use new checks placed in CSAngleA and CSAngleB TH}
{ Format: Fanuc 6M (FW) B001.00.03 12/19/94 Added ClearCSOffset to OpenMP: CloseMP: and SubCSMP: Added if AChange? OR BChange? to home postition call-out in SameToolOp1 Started using Flag('3') to determine toggle between incrementing through MPs and decrementing through MPs Changed CloseMP to check Flag('3'). If true, the WFOs will increment from first to last. If false, the WFOs will decrement from last to first. Example: TRUE for 4 parts: G54P1, G54P2, G54P3, G54P4 FALSE for 4 parts: G54P4, G54P3, G54P2, G54P1 This is most useful for tombstone machining on rotary tables. With this method, the code will machine part1, rotate, part2, rotate, part3, rotate, part4, tool change, part4, part3, part2, part1, toolchange, etc. It minimizes the rotation and also stops the machine from "winding up". To do this a new sub was created called ToggleIncDecWFO. The flag is set to true in ProgStart and toggled inside CloseMP after running through the parts Replaced SetZRepInc and RestoreAbsOrInc with one sub called DoAbsOrInc. Any line with SetZRepInc now has DoAbsOrInc as the first command after the SeqC. TH}
{ Format: Fanuc 6M (FW) B001.00.04 1/10/95 NewToolOp3 now has an AbsOrInc on the line that calls out the Plane 'G80' CRCOff NewToolOp5 no longer has the AbsOrInc command NewToolOp5b has been created and has the AbsOrInc command Changed MP1ToollAllPfu to call NewToolOp5b Added AbsOrInc and Rapid to the FirstOperation? section of MP1ToollAllPXcp Added Rapid to the NewTool? section of MP1ToollAllPXcp Started using Flag ('4') to turn on Inc/Dec WFO's (See above). True means use Inc/Dec WFO's. MP1ToollAllPXcp, MP1ToollAllPFU, and MPallTools1P now output WFO if NOT WorkFixtureOffsets? TH}
{ Format: Fanuc 6M (FW) B001.00.05 1/13/95 Replaced TrackZNO# ZDepth# with TrackZNO# FIRST SPZ# in the drilling section Formatted TrackZNO# to #4 }
{ Format: Fanuc 6M (FW) B001.00.06 2/15/95 Fixed RecallWFO: to output correct WFO# if WFOCS TH}
{ Added ClearCSOffset to SubCSMP TH}
{ Format: Fanuc 6M (FW) B001.10 7/27/95 Added G52 style output for too many coordinate systems Updated to .10 format TH}
{11/10/95 Initial: Fanuc 6M (FW) B001.10 Created: Fanuc 6M (FW) B001.10.01 Develop: ComPost 4.21.33, Catalyst68K v2.30.14 Comment: Corrections to Processor. To correct multiple parts output: Added "OR Flag?('2')" to "IF WFOCS?" in "SubCSMP:". To Simplify prog subs and correct errors in MP1ToollAllPXcp: Changed FirstOp3a/NewToolOp5a to FirstOp4/NewToolOp6 Deleted NewToolOp5b sub and changed call to NewToolOp5 (they were identical!) Deleted OfstOn and Cool On from FirstOp3/NewToolOp5 Added calls to FirstOp4/NewToolOp6 after calls to FirstOp3/NewToolOp5. Changed StrtPos in MP1ToollAllPXcp to FirstOp3/NewToolOp5. Corrected format of CSOffsetA# and CSOffsetB#. Deleted RecallWFO sub. It was not used! Jim Radcliffe}
{11/15/95 Initial: Fanuc 6M (FW) B001.10.01 Created: Fanuc 6M (FW) B001.10.02 Develop: ComPost 4.21.33, Catalyst68K v2.30.18C Comment: Corrections to Processor Modified WFO Handling: Changes: Deleted NotSameToolWFO & SameToolWFO subs. Added WFOStuff sub. Changed all WFO calls in main loops to WFOStuff. Results: Changes do not effect Multiple Parts output. Correct WFO is output by default at the beginning of each tool. G52, if used, is output by default at the beginning of each tool. G52, without WFO, is output at SameTool only if there is a change. Jim Radcliffe}
{11/15/95 Initial: Fanuc 6M (FW) B001.10.02 Created: Mazatrol M Plus FH480 C000.10 ForUser: Yale Security Control: Mazatrol M Plus Machine: Mazak FH480 Develop: ComPost 4.21.33, Catalyst68K v2.30.18C Comment: New Processor per manual, sample program and conversations with Tony Scricca Jim Radcliffe}
{1/17/96, Updated .10 to .11 version, MPK}
{3/25/96, Tested ZOnlyRepAutoCycle, Changed version # to .12, MPK}
{05/18/98, Initial: Mazatrol M Plus FH480 C896.12 Created: Mazatrol M Plus FH480 [AM] Cxxx.12 For: Accurate Metal Products
Changes to Form: 1) Subs - Changed Subs Call Letter to H.
Change to Prog: 1) InitOp - Deleted G30 lines and G28 line. 2) Deleted all ToolChng and PreTool calls. 3) DefaultCSWFO - Commented this sub out. 4) BeginTool4 - Changed OffstOn to 'G43' ZCP1. 5) OpGuts - Added boolean in IF Drilling so that FeedTapIPR# will be output if Tapping. 6) StartSub - Changed SubID to 'N' Program#. CDH}
RestoreScale: IF Metric? {CAM file is in Metric, tools and tool path} SetScale('.03937007874') { change to English, this is an English post} END RETURN
DoSubComment: IF UseComments? AND SubComment? '( SUB NUMBER: ' Program# ' )' EOL END RETURN
DoOpComments: IF UseComments? SetScale('1') IF OperationIDComment? '( OPERATION ' Operation# ': ' OperationType$ ' )' EOL END IF OperationComment? '( ' OperationComment$ ' )' EOL END IF WorkGroupComment? '( ' WorkGroupComment$ ' )' EOL END IF ToolTypeComment? '( TOOL ' Tool# ': ' ToolDiameter# ' ' ToolType$ ' )' EOL END IF ToolComment? '( ' ToolComment$ ' )' EOL END RestoreScale END RETURN
SubCSMP: IF WFOCS? OR Flag?('2') IF ChangeCS? SeqC EndSub EOL CloseSub NewProg StartSub SaveCSProg END ClearCSOffset END RETURN
DoAbsOrInc: IF Flag?('1') AND AbsoluteMoves? IF ZMove? AND AbsValue? IncValue ELSE IF NOT ZMove? AND NOT AbsValue? AbsValue END END END RETURN
DoDrillAbsOrInc: IF Flag?('1') AND AbsoluteMoves? IF SPZMove? AND AbsValue? IncValue ELSE IF NOT SPZMove? AND NOT AbsValue? AbsValue END END END RETURN
RestoreAbsOrInc: IF Flag?('1') AND AbsoluteMoves? AND NOT AbsValue? SeqC AbsValue EOL END RETURN
FormatArc: DoAbsOrInc IF ArcCW? CWArcC ELSE CCWArcC END MoveXYZC IF ArcIJFormat? ArcIJC ELSE ArcRC END RETURN
CkCRC: { 4.2 } IF XMove? OR YMove? { Approach Length Feature and Multiple Pockets } IF NOT ZMove? CRCOnC IF NOT EmptyLine? ResetCRCNum END END END IF LastFeat? AND EmptyLine? { Exit Length Feature } CRCOffC END RETURN
StdLine: {enables CRC on first call} IF Decelerate? IF RoomToDecel? DecelMove1 SeqC DoAbsOrInc CkCRC FeedC MoveXYZC FeedRateC CRCOffsetC EOL DecelMove2 END SeqC DoAbsOrInc CkCRC FeedC MoveXYZC DecelFeed CRCOffsetC EOL ELSE IF XMove? OR YMove? OR ZMove? SeqC DoAbsOrInc CkCRC FeedC MoveXYZC FeedRateC CRCOffsetC EOL END END RETURN
ToolPath: EACHFeat IF PointFeat? IF AutoCycle? SeqC MoveSXYC EOL SeqC SubCall CallLab EOL CalcACSRXY {calc tool position after sub call, CalcAutoCycleStatusRecordXY} ELSE SeqC DoDrillAbsOrInc MoveSXYZC EOL END ELSE IF RapidFeat? IF AutoCycle? SeqC DoAbsOrInc IF LastFeat? CRCOffC END RapidC MoveXYZC EOL ELSE IF XMove? OR YMove? OR ZMove? SeqC DoAbsOrInc IF ZMove? AND NOT XMove? AND NOT YMove? CRCOffC END RapidC MoveXYZC EOL END END ELSE IF LineFeat? IF AutoCycle? IF LastFeat? SeqC DoAbsOrInc CRCOffC FeedC MoveXYZC FeedRateC EOL ELSE IF ZMove? {skip CRCOn until first non-Z move line, skipping ramps} SeqC DoAbsOrInc FeedC MoveXYZC FeedRateC EOL ELSE StdLine {enables CRC on first call} END END ELSE StdLine END ELSE IF ArcFeat? EACHQuadrant { Do not use NOT, FIRST, LAST or NEXT modifiers in this loop } IF LastQuadrant? AND Decelerate? IF RoomToDecel? DecelMove1 SeqC FormatArc ArcFeedC EOL DecelMove2 END SeqC FormatArc DecelFeed EOL ELSE SeqC FormatArc ArcFeedC EOL END NEXTQuadrant END END END END NEXTFeat RestoreAbsOrInc RETURN
AutoCycCutSub2: {part 2} ToolPath SeqC AbsOrInc IF Repeats? AND FeedConnect? AND ZshiftOnly? ELSE IF FIFO? FeedC ZCP2 FeedEntC ELSE RapidC ZCP2 END END EOL SeqC EndSub EOL CloseSub SetSRSubXY {restore SR to 1st position value} SetSRSubMove RETURN
AutoCycPat: SetPass2 {position pattern} ToolPath {call after NewProg for correct sub calls} SetPass1 {reset} RETURN
Milling: IF AutoCycle? NewProg AutoCycCutSub1 EntryMove AutoCycCutSub2 AutoCycPat ELSE EntryMove ToolPath END RETURN
ZonlyRepAutoCycle: AutoCycPat {write pattern moves and main calls} StartSub NewProg EachCycle SetSRXYtoEP IF FeedConnect? IF NOT FirstCycle? IF SPXMove? OR SPYMove? SeqC Feed IncValue StrtPosC EOL SeqC AbsOrInc ELSE SeqC Feed END ELSE SeqC Feed END ZInPlusInc FeedEnt EOL ELSE IF NOT FirstCycle? IF SPXMove? OR SPYMove? SeqC Rapid IncValue StrtPosC EOL IF FeedEntry? SeqC AbsOrInc ZCP2PlusInc EOL SeqC Feed ZInPlusInc FeedEnt EOL ELSE SeqC AbsOrInc ZInPlusInc EOL END ELSE IF FeedEntry? SeqC Rapid ZCP2PlusInc EOL SeqC Feed ZInPlusInc FeedEnt EOL ELSE SeqC Rapid ZInPlusInc EOL END END ELSE IF FeedEntry? SeqC Feed ZInPlusInc FeedEnt EOL ELSE SeqC Rapid ZInPlusInc EOL END END END IF FirstCycle? SetStatusOff {protect Z position for incremental sub} END SeqC SubCall CallLab EOL NextCycle SetStatusOn AutoCycCutSub1 {build element sub} AutoCycCutSub2 IF FeedConnect? {there is no Z up in the sub} IF FIFO? SeqC Feed ZCP2 FeedEnt EOL ELSE SeqC Rapid ZCP2 EOL END END SeqC EndSub EOL CloseSub {Element shift, not pattern} RETURN
ZonlyRep: EachCycle IF NOT FirstCycle? SeqC Connect StrtPos EOL {added Connect} END IF FeedConnect? SeqC FeedC ZInPlusInc FeedEnt EOL {changed to FeedC} ELSE {Entry/Exit Connect} IF FeedEntry? IF NOT FirstCycle? SeqC RapidC ZCP2PlusIncC EOL {can't call for cycle =1} {added Rapid, reads better} {.71.2, changed to RapidC, reads better} END SeqC Feed ZInPlusInc FeedEnt EOL ELSE SeqC RapidC ZInPlusInc EOL {added Rapid, reads better} {changed to RapidC, reads better} END END SeqC SubCall CallLab EOL NextCycle StartSub TrackZNO# FIRST SPZ# ToolPath FinishSub1 SeqC EndSub EOL CloseSub RETURN
CheckPass: IF AutoCycle? {use the correct StrtPos} SetPass2 ELSE SetPass1 END RETURN
ProgStart: InitProg ReverseXZArcs InitWFONum SetFlood SetFlagF('1') {not std sep sub Zreps in effect} {rep change 2} SetFlagF('2') {not using G52's for multiple parts } SetFlag('3') {True = incrementing WFO numbers for MP. False = decrementing WFO numebrs for MP} SetFlag('4') {True = toggle between incrementing/decrementing WFO's } UseSeparateSubCalls SetMaxSeparateSubCalls('50') SetMaxRPM('10000') SetMaxFeed('500') IF PSComment? AND UseComments? 'PostScript:' EOL ' Literals: put between single or double quotes.' EOL ' Separate commands and literals with at least one space.' EOL ' A CR ( RETURN key ) will start a new line.' EOL ' Commands: may be capital and/or lower case letters. Separate commands with a space.' EOL ' EndOP -' EOL ' all literals and commands before an ENDOP command' EOL ' will appear at the beginning of the operation. All ' EOL ' literals and commands after an ENDOP command will appear' EOL ' at the end of the operation. ' EOL END
IF MultipleParts? IF WorkFixtureOffsets? IF LTEqual? MUL# Parts# NumOfCS# Num#('6') SetWFOCS { use WFO for CS changes } ELSE SetFlag('2') IF UseComments? '( Not enough Work Fixture Offsets to handle this part. )' EOL '( Number of parts [ ' Parts# ' ] times CSs [ ' NumOfCS# ' ] )' EOL '( exceeds the machine limit. Switching to G52 style output. )' EOL END END END ELSE IF LTEqual? NumOfCS# Num#('6') {****} SetWFOCS { use WFO for CS changes } ELSE IF UseComments? '( Not enough Work Fixture Offsets to handle this part. )' EOL '( Number of CSs [ ' NumOfCS# ' ] exceeds the machine limit. )' EOL '( Switching to G52 style output. )' EOL END END END RETURN
SkipToLastFeat: EachFeat IF LastFeat? TrackXNO# SPX# TrackYNO# SPY# END NextFeat RETURN
SetDrillEndOpZ: IF RetractToCP1? TrackZNO# ClearancePlane1# ELSE TrackZNO# ClearancePlane2# END RETURN
OpGuts: IF Milling? SeqC ZCP2C EOL IF Repeats? NewProg IF ZshiftOnly? IF AutoCycle? {incremental Autocycle sub can have Z moves} ZonlyRepAutoCycle ELSE {Z shift only, NOT Auto Cycle} IF UseSeparateSubCalls? AND CyclesLessThanMaxSubCalls? SetFlag('1') {std sep sub Zreps are in effect} {rep change 2} ZonlyRep {rep change 1} SetFlagF('1') {not std sep sub Zreps in effect} {rep change 3} ELSE {no sep subs desired} G92Sub END END {end Auto Cycle IF} ELSE {not Z only} G92Sub END {end Z only IF} ELSE {no repeat OPs} Milling END IF AutoCycle? SeqC ZCP3C EOL ELSE IF FIFO? SeqC FeedC CRCOffC ZCP3C FeedEntC EOL ELSE SeqC RapidC CRCOffC ZCP3C EOL END END ELSE IF Drilling? IF Repeats? NewProg StdSub SeqC AbsOrInc Rapid StrtPos EOL END SeqC DrillCP EOL GetCycle SeqC Cycle FromCP StrtPos ZDepth RLevel Dwell Peck Retract IF Tap? 'F' FeedTapIPR#('1') ELSE FeedEnt END EOL IF CallMasterOp? SeqC SubCall 'H' CallMasterNum# EOL SkipToLastFeat ELSE TrackZNO# FIRST SPZ# IF MasterOp? SetFlag('1') {std sep sub Zreps in effect} NewMasterProg SeqC SubCall CallLab EOL StartSub ToolPath SeqC EndSub EOL CloseSub SetFlagF('1') {not std sep sub Zreps in effect} ELSE ToolPath END END SetDrillEndOpZ SeqC Rapid 'G80' ZCP3 EOL IF Repeats? FinishSubG92 END END END RETURN
DefaultWFO: IF NOT SameTool? IF NeedWFO1? SeqC WFO1 EOL END END RETURN
DefaultCSWFO: {Commented Out - CDH} { IF NOT SameTool? SeqC CSWFO EOL END} RETURN
WFOStuff: IF MultipleParts? IF NOT WorkFixtureOffsets? DefaultWFO END ELSE IF WFOCS? IF ChangeCS? DoCSWFOComment SeqC CSWFO EOL ELSE DefaultCSWFO END ELSE IF ChangeCS? DoCSG52 ELSE DefaultCSG52 END END ClearCSOffset END RETURN
InitOp: ProgID1 IF UseComments? AND ProgramNameComment? '( PROGRAM: ' ProgramName$ ' )' END EOL IF ToolChangeAtHome? SetHome END IF UseComments? IF ProgramComment? '( ' ProgramComment$ ' )' EOL END IF FormatNameComment? '( FORMAT: ' FormatName$ ' )' EOL END IF TimeComment? '( ' Date$ ' AT ' Time$ ' )' EOL END IF MovesComment? '( OUTPUT IN ' MoveType$ ' INCHES )' EOL END IF PartsComment? '( PARTS PROGRAMMED: ' Parts# ' )' EOL END IF StartToolComment? '( FIRST TOOL NOT IN SPINDLE )' EOL END END OpenSub RestoreScale RETURN
BeginTool4: {can't XY position before WFO} SeqC 'G43' ZCP1 CoolOn EOL RETURN
EndTool1: IF AbsoluteMoves? SeqC IncValue 'G30Y0.Z0.' CoolOff EOL {OfstOff} SeqC AbsValue EOL ELSE SeqC 'G30Y0.Z0.' CoolOff EOL {OfstOff} END RETURN
EndTool2: DoEndOpPS IF ToolChangeAtHome? SeqC Rapid 'X' HomeX# SpinOff EOL ELSE SeqC SpinOff EOL END IF LAST ProgStop? SeqC 'M0' EOL ELSE SeqC ProgStop EOL END RETURN
SameToolOp1: IF LAST ProgStop? OR CoolOff? AND LAST NOT CoolOff? SeqC CoolOff EOL END IF LAST ProgStop? OR NewToolOffset? OR ChangeCS? IF AbsoluteMoves? SeqC IncValue OfstOff CoolOff EOL SeqC AbsValue EOL ELSE SeqC OfstOff CoolOff EOL END END DoEndOpPS IF LAST ProgStop? SeqC SpinOff EOL SeqC 'M0' EOL END RETURN
SameToolOp2: {Start new Operation} DoOpComments DoPostScript CheckPass RETURN
SameToolOp3: {Start new Operation} SeqC CSAngleA CSAngleB EOL SeqC PlaneC AbsOrInc Rapid StrtPos SpeedC IF LAST ProgStop? SpinOn END EOL IF LAST ProgStop? OR NewToolOffset? OR ChangeCS? SeqC OfstOn EOL END IF LAST ProgStop? OR NOT CoolOff? AND LAST CoolOff? SeqC CoolOn EOL END RETURN
End2: DoEndOpPS IF FIRST ToolChangeAtHome? {added FIRST modifier} SeqC Rapid 'X' FIRST HomeX# SpinOff EOL ELSE SeqC SpinOff EOL END
IF NOT Equal? CSOffsetA# Num#('0') OR NOT Equal? CSOffsetB# Num#('0') IF AAxisAvail? SeqC CSAngleA END IF BAxisAvail? SeqC CSAngleB END EOL
SeqC 'G92' IF AAxisAvail? 'A0' END IF BAxisAvail? 'B0' END EOL END IF ProgStop? SeqC 'M0' EOL END RETURN
End3: SeqC EOP EOL CloseSub Post2 {organize Subs into one program} EOR EOL Close IF UseComments? SetScale('1') {restore scale for comments} Reopen IF FileBytesComment? '( FILE LENGTH: ' FileBytes# ' CHARACTERS )' EOL END IF FileFeetComment? '( FILE LENGTH: ' FileFeet# ' FEET )' EOL END IF FileMetersComment? '( FILE LENGTH: ' FileMeters# ' METERS )' EOL END Close END RETURN
MPallTools1P: {Multiple Parts, All Tools 1 Part} EachOp {Start of post processing} IF FirstOperation? InitOp OpenMP BeginTool1 WFOStuff BeginTool2 BeginTool3 BeginTool4 ELSE IF NewTool? EndTool1 EndTool2 {to tool change, CS problem} SubCSMP BeginTool1 WFOStuff BeginTool2 BeginTool3 BeginTool4 ELSE {implied SameTool?} SameToolOp1 SubCSMP SameToolOp2 SameToolOp3 END END {common point for all operations} OpGuts NextOp {loops back to EachOP until last Operation} End1 {End of program} End2 CloseMP End3 RETURN
MP1ToollAllPfu: {Multiple Parts, 1 Tool all Parts, full up} EachOp {Start of post processing} IF FirstOperation? InitOp BeginTool1 WFOStuff BeginTool2 OpenMP BeginTool3 BeginTool4 ELSE IF NewTool? EndTool1 CloseMP EndTool2 {to tool change, CS problem} BeginTool1 WFOStuff BeginTool2 OpenMP BeginTool3 BeginTool4 ELSE {implied SameTool?} SameToolOp1 SubCSMP SameToolOp2 SameToolOp3 END END {common point for all operations} OpGuts NextOp {loops back to EachOP until last Operation} End1 {End of program} CloseMP End2 End3 RETURN
MP1ToollAllPXcp: {Multiple Parts, 1 Tool all Parts, exit Clearance plane} EachOp {Start of post processing} IF FirstOperation? InitOp BeginTool1 WFOStuff BeginTool2 BeginTool4 OpenMP BeginTool3 ELSE IF NewTool? CloseMP EndTool1 EndTool2 {to tool change, CS problem} BeginTool1 WFOStuff BeginTool2 BeginTool4 OpenMP BeginTool3 ELSE {implied SameTool?} SameToolOp1 SubCSMP SameToolOp2 SameToolOp3 END END {common point for all operations} OpGuts NextOp {loops back to EachOP until last Operation} CloseMP {End of program} End1 End2 End3 RETURN
NoMPs: {no multiple parts} EachOp {Start of post processing} IF FirstOperation? InitOp BeginTool1 WFOStuff BeginTool2 BeginTool3 BeginTool4 ELSE IF NewTool? EndTool1 EndTool2 BeginTool1 WFOStuff BeginTool2 BeginTool3 BeginTool4 ELSE {implied SameTool?} SameToolOp1 SameToolOp2 WFOStuff SameToolOp3 END END {common point for all operations} OpGuts NextOp {loops back to EachOP until last Operation} End1 {End of program} End2 End3 RETURN
{Start of executable Prog, top level ****}
ProgStart {setup and initializations}
IF MultipleParts? IF AllToolsOnePart? MPallTools1P ELSE {implied OneToolAllParts?} IF FullUp? MP1ToollAllPfu ELSE {implied ExitClearancePlane?} MP1ToollAllPXcp END END ELSE NoMPs END