{1/3/89 Copied & modified Fanuc 10M M008.54 for R.C.H. Eng. Machine is a Mazak VQC 20/40A with Mazatrol M-2 control. Calling the OpToolID cancels the offset & sends Z home & puts the tool in the spindle & calls the length offset. Replaced OfstOff with OpToolID or UnTool at end of prog so first tool is in spindle at prog start. Added GearRange. Deleted tool changes & length offset calls. Deleted Home & SpinOff commands Put ZCP1 and CoolOn on StrtPos line. Changed sequence numbers to 3 fixed places. Jim Radcliffe}
{3/6/89 Modified; Mazatrol M2 Mazak M162.55, for RCH Eng. Add 'G92Z0.' to end of Prog. Jim Radcliffe}
{5/23/90, corrected tool call for for multiple parts full up, see above notes, JR} {5/23/90, Updated: Mazatrol M2 Mazak M162.56 to .72.1 format, JR} {7/24/90, Replaced all occurances of SetSRXYZero with SetSRXYtoSP, DWB} {12/12/90, Updated: Mazatrol M2 Mazak M162.73 to .76.1 format, JR}
{12/12/90 Copied & modified: Mazatrol M2 Mazak M162.76.1 For: Precision Machine Control: Mazatrol M-32 Move ProgramComment & TimeComment to Before EOR code at beginning of prog. Add AbsOrInc to beginning of prog. Move WFOStuff to StrtPos line. First tool not in spindle format. Deleted GearRange. Deleted ZCP1 from StrtPos line & added OfstOn. Move coolant to OfstOn line. Changed length offset cancel to typical stuff. Put CRCOff on line by itself after Z move unless AutoCycle. Add tool change positions 'G28X0Y0'. Delete UnTool from end of prog. Added PreTool. Changed Tapping feed to IPR. Jim Radcliffe}
{4/3/91 Modified: Mazatrol M-32 Mazak M368.76 For: Gibbs & Associates Updated to Version 4.0 per Fanuc 6M M001.80 Format. DWB}
{6/3/91 Modified: Mazatrol M-32 Mazak M368.79 For: Precision Machine Changed EOR at beginning of program to '='. Suppress custom ProgramComment & TimeComment before '=' when UseComments? is false. Modified Saftey Start & Tool Change blocks at beginning of each tool. Jim Radcliffe}
{10/31/91 Modified: Mazatrol M-32 Mazak M368.79.1 For: Precision Machine Added ResetCRCNum at beginning of Toolpath to correctly set cutter comp number. Kim Michelman}
{1/3/92 Modified: Mazatrol M-32 Mazak M368.79.2 For: Precision Machine Deleted date and time line prior to the ProgID1 per customer request. Kim Michelman}
{12/22/94 Updated: Mazatrol M-32 Mazak M368.79.3 For: Gibbs & Associates/ASKO Versions: ncCad 4.33/ncCAM 4.33/ncPost 4.33.04/Compost 4.21.23 Changes made per Pete Jackson Updated to Version 4.2 per Fanuc 6M M001.81.2f Format. Corrected FORMAT5 from '########;0' to '#######0'. Corrected FORMAT6 for Dwell# from '####^###;' to '####^##0'. Added RestoreScale Sub per 4-Axis Post Processor. Moved UnSkipZ from FinishSub1 to ZOnlyRep where SkipZ is set. Added FIFO? at FinishSub1, AutoCycCutSub2, ZonlyRepAutoCycle subs and end of IF Milling. Added CkCRC sub for CRCOffC per version 4.2. CutterRadiusCompensation ExitLength will output G40 on LastFeat AND LineFeat at StdLine sub. Added logic to output CRCOnC in OneFeat ToolPath. Added logic to suppress output of CRCOnC on ZMove Feature. Added support of CRC during multiple pocket dog-bone operation. Added condition to output CRCOnC for XMove OR YMove only at CkCRC sub. Outputs G41/G42 on First LineFeat after Z Plunge. Modified condition to output CRCOffC for LastFeat AND AutoCycle at ToolPath RapidFeat. Assures that G40 is not output prior to LastFeat. Added CRCOffC to RapidFeat at ToolPath. Outputs G40 at all ZMoveOnly Feature Retract blocks. Deleted CRCOnC and CRCOffsetC from ToolPath ArcFeat. Added TrackZNO# FIRST SPZ# at IF Drilling? section to allow for conditionality of MoveSXYZC command. DWB}
{ Format: Mazatrol M-32 Mazak C368.00 4/28/95 Updated to C Style Adv Mill post per C001.10 This post support drill subs but not rigid tap TH}
{1/17/96, Updated .10 to .11 version, MPK}
{3/25/96, Tested ZOnlyRepAutoCycle, Changed version # to .12, MPK}
{12/16/97 Initial: Mazatrol M-32 Mazak C368.12 Created: Mazatrol M-32 [DHL] Cxxx.12 ForUser: DHL Machine Control: Mazatrol M32 Machine: AJV 6080 Vertical Machining Center Develop: ComPost2 1.1b3, Virtual 4.21.21 Comment: Deleted G92Z0 from end of program per conversation with Jim Roberts 215-536-3591 Jim Radcliffe}
{Prog Numeric Format Definitions *******************************************}
RestoreScale: IF Metric? {CAM file is in Metric, tools and tool path} SetScale('.03937007874') { change to English, this is an English post} END RETURN
DoSubComment: IF UseComments? AND SubComment? '( SUB NUMBER: ' Program# ' )' EOL END RETURN
DoOpComments: IF UseComments? SetScale('1') IF OperationIDComment? '( OPERATION ' Operation# ': ' OperationType$ ' )' EOL END IF OperationComment? '( ' OperationComment$ ' )' EOL END IF WorkGroupComment? '( ' WorkGroupComment$ ' )' EOL END IF ToolTypeComment? '( TOOL ' Tool# ': ' ToolDiameter# ' ' ToolType$ ' )' EOL END IF ToolComment? '( ' ToolComment$ ' )' EOL END RestoreScale END RETURN
FinishSub1: {part 1} IF NOT FeedConnect? IF AutoCycle? SeqC ZCP3C EOL ELSE IF FIFO? {.81} SeqC FeedC ZCP3C FeedEntC EOL ELSE SeqC RapidC ZCP3C EOL END END END SeqC CRCOffC EOL RETURN
SubCSMP: IF WFOCS? IF ChangeCS? SeqC EndSub EOL CloseSub NewProg StartSub SaveCSProg END ClearCSOffset END RETURN
DoAbsOrInc: IF Flag?('1') AND AbsoluteMoves? IF ZMove? AND AbsValue? IncValue ELSE IF NOT ZMove? AND NOT AbsValue? AbsValue END END END RETURN
DoDrillAbsOrInc: IF Flag?('1') AND AbsoluteMoves? IF SPZMove? AND AbsValue? IncValue ELSE IF NOT SPZMove? AND NOT AbsValue? AbsValue END END END RETURN
RestoreAbsOrInc: IF Flag?('1') AND AbsoluteMoves? AND NOT AbsValue? SeqC AbsValue EOL END RETURN
FormatArc: DoAbsOrInc IF ArcCW? CWArcC ELSE CCWArcC END MoveXYZC IF ArcIJFormat? ArcIJC ELSE ArcRC END RETURN
CkCRC: IF XMove? OR YMove? { Approach Length Feature and Multiple Pockets } IF NOT ZMove? CRCOnC IF NOT EmptyLine? ResetCRCNum END END END IF LastFeat? AND EmptyLine? { Exit Length Feature } CRCOffC END RETURN
StdLine: {enables CRC on first call, .70} IF Decelerate? IF RoomToDecel? DecelMove1 SeqC DoAbsOrInc CkCRC FeedC MoveXYZC FeedRateC CRCOffsetC EOL DecelMove2 END SeqC DoAbsOrInc CkCRC FeedC MoveXYZC DecelFeed CRCOffsetC EOL ELSE IF XMove? OR YMove? OR ZMove? SeqC DoAbsOrInc CkCRC FeedC MoveXYZC FeedRateC CRCOffsetC EOL END END RETURN
ToolPath: EACHFeat IF PointFeat? IF AutoCycle? SeqC MoveSXYC EOL SeqC SubCall CallLab EOL CalcACSRXY {calc tool position after sub call, CalcAutoCycleStatusRecordXY} ELSE SeqC DoDrillAbsOrInc MoveSXYZC EOL {.80.01} END ELSE IF RapidFeat? IF AutoCycle? IF LastFeat? CRCOffC {.70} END SeqC DoAbsOrInc RapidC MoveXYZC EOL ELSE IF ZMove? AND NOT XMove? AND NOT YMove? CRCOffC {.82} END IF XMove? OR YMove? OR ZMove? SeqC DoAbsOrInc RapidC MoveXYZC EOL END END ELSE IF LineFeat? IF AutoCycle? {.70} IF LastFeat? SeqC DoAbsOrInc CRCOffC FeedC MoveXYZC FeedRateC EOL ELSE IF ZMove? {skip CRCOn until first non-Z move line, skipping ramps} SeqC DoAbsOrInc FeedC MoveXYZC FeedRateC EOL ELSE StdLine {enables CRC on first call} END END ELSE StdLine END ELSE IF ArcFeat? EACHQuadrant { Do not use NOT, FIRST, LAST or NEXT modifiers in this loop } IF LastQuadrant? AND Decelerate? IF RoomToDecel? DecelMove1 SeqC FormatArc ArcFeedC EOL DecelMove2 END SeqC FormatArc DecelFeed EOL ELSE SeqC FormatArc ArcFeedC EOL END NEXTQuadrant END END END END NEXTFeat RestoreAbsOrInc RETURN
AutoCycCutSub2: {part 2} ToolPath SeqC AbsOrInc IF Repeats? AND FeedConnect? AND ZshiftOnly? {.69 removed RapidC} {.71.2 removed CRCOffC, gets turned off in ToolPath} ELSE IF FIFO? {.81} FeedC ZCP2 FeedEntC ELSE RapidC ZCP2 END END EOL SeqC EndSub EOL CloseSub SetSRSubXY {restore SR to 1st position value} SetSRSubMove RETURN
AutoCycPat: SetPass2 {position pattern} ToolPath {call after NewProg for correct sub calls} SetPass1 {reset} RETURN
Milling: IF AutoCycle? NewProg AutoCycCutSub1 EntryMove AutoCycCutSub2 AutoCycPat ELSE EntryMove ToolPath END RETURN
ZonlyRepAutoCycle: AutoCycPat {write pattern moves and main calls} StartSub NewProg EachCycle SetSRXYtoEP IF FeedConnect? IF NOT FirstCycle? IF SPXMove? OR SPYMove? SeqC Feed IncValue StrtPosC EOL SeqC AbsOrInc ELSE SeqC Feed END ELSE SeqC Feed END ZInPlusInc FeedEnt EOL ELSE IF NOT FirstCycle? IF SPXMove? OR SPYMove? SeqC Rapid IncValue StrtPosC EOL IF FeedEntry? SeqC AbsOrInc ZCP2PlusInc EOL SeqC Feed ZInPlusInc FeedEnt EOL ELSE SeqC AbsOrInc ZInPlusInc EOL END ELSE IF FeedEntry? SeqC Rapid ZCP2PlusInc EOL SeqC Feed ZInPlusInc FeedEnt EOL ELSE SeqC Rapid ZInPlusInc EOL END END ELSE IF FeedEntry? SeqC Feed ZInPlusInc FeedEnt EOL ELSE SeqC Rapid ZInPlusInc EOL END END END IF FirstCycle? SetStatusOff {protect Z position for incremental sub} END SeqC SubCall CallLab EOL NextCycle SetStatusOn AutoCycCutSub1 {build element sub} AutoCycCutSub2 {.69, removed FinishSub1} IF FeedConnect? {there is no Z up in the sub, .69} IF FIFO? {.81} SeqC Feed ZCP2 FeedEnt EOL {.69} ELSE SeqC Rapid ZCP2 EOL {.69} END END {.69} SeqC EndSub EOL CloseSub {Element shift, not pattern} RETURN
ZonlyRep: EachCycle IF NOT FirstCycle? SeqC Connect StrtPos EOL {.71.2, added Connect} END IF FeedConnect? SeqC FeedC ZInPlusInc FeedEnt EOL {.71.2, changed to FeedC} ELSE {Entry/Exit Connect} IF FeedEntry? IF NOT FirstCycle? SeqC RapidC ZCP2PlusIncC EOL {can't call for cycle =1} {.69 added Rapid, reads better} {.71.2, changed to RapidC, reads better} END SeqC Feed ZInPlusInc FeedEnt EOL ELSE SeqC RapidC ZInPlusInc EOL {.69 added Rapid, reads better} {.71.2, changed to RapidC, reads better} END END SeqC SubCall CallLab EOL NextCycle StartSub TrackZNO# FIRST SPZ# ToolPath FinishSub1 SeqC EndSub EOL CloseSub RETURN
CheckPass: IF AutoCycle? {use the correct StrtPos} SetPass2 ELSE SetPass1 END RETURN
ProgStart: InitProg ReverseXZArcs InitWFONum SetFlood SetFlagF('1') {not std sep sub Zreps in effect} {rep change 2} SetFlag('3') {True = incrementing WFO numbers for MP. False = decrementing WFO numebrs for MP} SetFlag('4') {True = toggle between incrementing/decrementing WFO's } UseSeparateSubCalls SetMaxSeparateSubCalls('50') SetMaxRPM('10000') SetMaxFeed('500') IF PSComment? AND UseComments? 'PostScript:' EOL ' Literals: put between single or double quotes.' EOL ' Separate commands and literals with at least one space.' EOL ' A CR ( RETURN key ) will start a new line.' EOL ' Commands: may be capital and/or lower case letters. Separate commands with a space.' EOL ' EndOP -' EOL ' all literals and commands before an ENDOP command' EOL ' will appear at the beginning of the operation. All ' EOL ' literals and commands after an ENDOP command will appear' EOL ' at the end of the operation. ' EOL END
IF MultipleParts? IF WorkFixtureOffsets? IF LTEqual? MUL# Parts# NumOfCS# Num#('6') SetWFOCS { use WFO for CS changes } ELSE IF UseComments? '( Not enough Work Fixture Offsets to handle this part. )' EOL '( Number of parts [ ' Parts# ' ] times CSs [ ' NumOfCS# ' ] )' EOL '( exceeds the machine limit. Switching to non-WFO output. )' EOL END END END ELSE IF LTEqual? NumOfCS# Num#('6') {****} SetWFOCS { use WFO for CS changes } ELSE IF UseComments? '( Not enough Work Fixture Offsets to handle this part. )' EOL '( Number of CSs [ ' NumOfCS# ' ] exceeds the machine limit. )' EOL '( Switching to non-WFO output. )' EOL END END END RETURN
SkipToLastFeat: EachFeat IF LastFeat? TrackXNO# SPX# TrackYNO# SPY# END NextFeat RETURN
SetDrillEndOpZ: IF RetractToCP1? {.81} TrackZNO# ClearancePlane1# ELSE TrackZNO# ClearancePlane2# END RETURN
OpGuts: IF Milling? SeqC ZCP2C EOL IF Repeats? NewProg IF ZshiftOnly? IF AutoCycle? {incremental Autocycle sub can have Z moves} ZonlyRepAutoCycle ELSE {Z shift only, NOT Auto Cycle} IF UseSeparateSubCalls? AND CyclesLessThanMaxSubCalls? SetFlag('1') {std sep sub Zreps are in effect} {rep change 2} ZonlyRep {rep change 1} SetFlagF('1') {not std sep sub Zreps in effect} {rep change 3} ELSE {no sep subs desired} G92Sub END END {end Auto Cycle IF} ELSE {not Z only} G92Sub END {end Z only IF} ELSE {no repeat OPs} Milling END IF AutoCycle? SeqC ZCP3C EOL ELSE IF FIFO? {.81} SeqC FeedC ZCP3C FeedEntC EOL ELSE SeqC RapidC ZCP3C EOL END END SeqC CRCOffC EOL ELSE IF Drilling? IF Repeats? NewProg StdSub SeqC AbsOrInc Rapid StrtPos EOL END SeqC DrillCP EOL GetCycle SeqC Cycle FromCP StrtPos ZDepth RLevel Dwell Peck Retract IF Tap? 'F' FeedEntIPR# EOL ELSE FeedEnt EOL END IF CallMasterOp? SeqC SubCall 'P' CallMasterNum# EOL SkipToLastFeat ELSE TrackZNO# FIRST SPZ# IF MasterOp? SetFlag('1') {std sep sub Zreps in effect} NewMasterProg SeqC SubCall CallLab EOL StartSub ToolPath SeqC EndSub EOL CloseSub SetFlagF('1') {not std sep sub Zreps in effect} ELSE ToolPath END END SetDrillEndOpZ SeqC Rapid 'G80' ZCP3 EOL IF Repeats? FinishSubG92 END END END RETURN
NotSameToolWFO: IF WFOCS? IF ChangeCS? DoCSWFOComment SeqC CSWFO EOL ELSE SeqC 'G' NewWFO# EOL END ClearCSOffset ELSE IF NeedWFO1? SeqC 'G' NewWFO# EOL END END RETURN
SameToolWFO: IF WFOCS? IF ChangeCS? DoCSWFOComment SeqC CSWFO EOL END ClearCSOffset END RETURN
InitOp: '=' EOL ProgID1 IF UseComments? AND ProgramNameComment? '( ' ProgramName$ ' )' END EOL IF ToolChangeAtHome? SetHome END IF UseComments? IF ProgramComment? '( ' ProgramComment$ ' )' EOL END IF FormatNameComment? '( FORMAT: ' FormatName$ ' )' EOL END IF TimeComment? '( ' Date$ ' AT ' Time$ ' )' EOL END IF MovesComment? '( OUTPUT IN ' MoveType$ ' INCHES )' EOL END IF PartsComment? '( PARTS PROGRAMMED: ' Parts# ' )' EOL END IF StartToolComment? '( FIRST TOOL NOT IN SPINDLE )' EOL END END OpenSub RestoreScale RETURN
SameToolOp1: DoEndOpPS IF LAST ProgStop? SeqC CoolOff EOL SeqC IncValue OfstOff EOL SeqC 'G49' EOL SeqC 'M0' EOL ELSE IF CoolOff? AND LAST NOT CoolOff? SeqC CoolOff EOL END END RETURN
SameToolOp2: {Start new Operation} DoOpComments DoPostScript CheckPass RETURN
SameToolOp3: {Start new Operation} IF LAST ProgStop? SeqC SpeedC SpinOn EOL SeqC PlaneC AbsOrInc {WFOStuff} Rapid StrtPos CSAngleA CSAngleB EOL SeqC OfstOn CoolOn EOL ELSE IF NewToolOffset? OR ChangeCS? SeqC IncValue OfstOff EOL SeqC 'G49' EOL SeqC SpeedC EOL SeqC PlaneC AbsOrInc {WFOStuff} Rapid StrtPos CSAngleA CSAngleB EOL SeqC OfstOn EOL ELSE SeqC SpeedC EOL SeqC PlaneC AbsOrInc {WFOStuff} Rapid StrtPos CSAngleA CSAngleB EOL END IF NOT CoolOff? AND LAST CoolOff? SeqC CoolOn EOL END END RETURN
IF NOT Equal? CSOffsetA# Num#('0') OR NOT Equal? CSOffsetB# Num#('0') IF AAxisAvail? SeqC CSAngleA END IF BAxisAvail? SeqC CSAngleB END EOL
SeqC 'G92' IF AAxisAvail? 'A0' END IF BAxisAvail? 'B0' END EOL END IF ProgStop? SeqC 'M0' EOL END RETURN
End3: SeqC EOP EOL CloseSub Post2 {organize Subs into one program} EOR EOL Close IF UseComments? SetScale('1') {restore scale for comments} Reopen IF FileBytesComment? '( FILE LENGTH: ' FileBytes# ' CHARACTERS )' EOL END IF FileFeetComment? '( FILE LENGTH: ' FileFeet# ' FEET )' EOL END IF FileMetersComment? '( FILE LENGTH: ' FileMeters# ' METERS )' EOL END Close END RETURN
MPallTools1P: {Multiple Parts, All Tools 1 Part} EachOp {Start of post processing} IF FirstOperation? InitOp OpenMP FirstOp1 IF NOT WorkFixtureOffsets? SeqC WFO1 EOL END FirstOp2 FirstOp3 ELSE IF NewTool? NewToolOp1 NewToolOp2 {to tool change, CS problem} SubCSMP NewToolOp3 IF NOT WorkFixtureOffsets? SeqC WFO1 EOL END NewToolOp4 NewToolOp5 ELSE {implied SameTool?} SameToolOp1 SubCSMP SameToolOp2 SameToolOp3 END END {common point for all operations} OpGuts NextOp {loops back to EachOP until last Operation} End1 {End of program} End2 CloseMP End3 RETURN
MP1ToollAllPfu: {Multiple Parts, 1 Tool all Parts, full up} EachOp {Start of post processing} IF FirstOperation? InitOp FirstOp1 IF NOT WorkFixtureOffsets? SeqC WFO1 EOL END FirstOp2 OpenMP FirstOp3 ELSE IF NewTool? NewToolOp1 CloseMP NewToolOp2 {to tool change, CS problem} NewToolOp3 IF NOT WorkFixtureOffsets? SeqC WFO1 EOL END NewToolOp4 OpenMP NewToolOp5b ELSE {implied SameTool?} SameToolOp1 SubCSMP SameToolOp2 SameToolOp3 END END {common point for all operations} OpGuts NextOp {loops back to EachOP until last Operation} End1 {End of program} CloseMP End2 End3 RETURN
MP1ToollAllPXcp: {Multiple Parts, 1 Tool all Parts, exit Clearance plane} EachOp {Start of post processing} IF FirstOperation? InitOp FirstOp1 IF NOT WorkFixtureOffsets? SeqC WFO1 EOL END FirstOp2 FirstOp3a OpenMP SeqC AbsOrInc Rapid StrtPos EOL ELSE IF NewTool? CloseMP NewToolOp1 NewToolOp2 {to tool change, CS problem} NewToolOp3 IF NOT WorkFixtureOffsets? SeqC WFO1 EOL END NewToolOp4 NewToolOp5a OpenMP SeqC Rapid StrtPos EOL ELSE {implied SameTool?} SameToolOp1 SubCSMP SameToolOp2 SameToolOp3 END END {common point for all operations} OpGuts NextOp {loops back to EachOP until last Operation} CloseMP {End of program} End1 End2 End3 RETURN
NoMPs: {no multiple parts} EachOp {Start of post processing} IF FirstOperation? InitOp FirstOp1 NotSameToolWFO FirstOp2 FirstOp3 ELSE IF NewTool? NewToolOp1 NewToolOp2 NewToolOp3 NotSameToolWFO NewToolOp4 NewToolOp5 ELSE {implied SameTool?} SameToolOp1 SameToolOp2 SameToolWFO SameToolOp3 END END {common point for all operations} OpGuts NextOp {loops back to EachOP until last Operation} End1 {End of program} End2 End3 RETURN
{Start of executable Prog, top level ****}
ProgStart {setup and initializations}
IF MultipleParts? IF AllToolsOnePart? MPallTools1P ELSE {implied OneToolAllParts?} IF FullUp? MP1ToollAllPfu ELSE {implied ExitClearancePlane?} MP1ToollAllPXcp END END ELSE NoMPs END