{Change Comments ***********************************************************}

{8/17/89
Copied & modified: Fadal [CRC at CP2] M111.57
For: Cinema Products.
Added SepSub stuff.
JR}

{9/29/89
Modified: Fadal (w/SepSub) M189.61
For: Gibbs & Associates
Changed Subroutine #'s to begin with 'L100', and increment by 100.
Changed all occurances of NewProg to TagInc.
Changed SubIDF to literal 'L' Tag# '00'.
Changed Subroutine calls to 'L1nn' where nn is Repeats for 'L100'.
Changed CallLab to literal 'L' Tag#.
Added PostScript.
JR}

{1/5/90
Updated: Fadal (w/SepSub) M189.63, to .69 format.
JR}

{3/23/90, changed G to E in WFOStuff sub, 15000 max RPM, JR}
{5/9/90, Updated to Version 3.2 per Fanuc 6M M001.72 Format, DWB}
{7/24/90, Replaced all occurances of SetSRXYZero with SetSRXYtoSP, DWB}

{8/24/90
Modified: Fadal (w/SepSub) M189.73
For: Gibbs & Associates
Machine: Unknown
Control: Fadal
Updated to Version 3.2 per Fanuc 6M M001.76.1 Format.
Corrected AutoCycle SP and EP Status Record errors.
DWB}

{4/3/91
Modified: Fadal (w/SepSub) M189.76.1
For: Gibbs & Associates
Updated to Version 4.0 per Fanuc 6M M001.80 Format.
DWB}

{7/15/92
Modified: Fadal (w/SepSub) M189.79
For: JPL
Changes made per conversations with JPL.
Updated to Version 4.0 per Fanuc 6M M001.81 Format.
Changed the Strings in the Mach Spec. for R-Format Arcs to output 'R0' to ensure a '0' output.
KLM}

{1/20/93
Modified: Fadal (w/SepSub) M189.81.1
For: Gibbs & Associates
Updated to Version 4.1 per Fanuc 6M M001.81.2 Format.
DWB}

{8/16/93
Copied & modified: Fadal (w/SepSub) M189.81.2
For: Gibbs & Associates
Changed CRCOn from CP2 to after Zin, using standard milling & ToolPath stuff now!
Jim Radcliffe}

{* 11/3/93 [cwh]
Modeified: Fadal [JPL] M189.81.2
To: Fadal [JPL] M189.81.3
For: Gibbs and Associates

Modified the form so that it could be used with the 32MP and 32MPOL
versions of Catalyst ( Virtual ).
*}

{4/14/94
Modified: Fadal [JPL] M189.81.3
For: JPL
Versions: ncCad 4.32.03/ncCAM 4.32.03/ncPost 4.32.03/Compost 4.21.20
Changes made per Darrol Houser at JPL
Updated to Version 4.2 per Fanuc 6M M001.81.2d Format.
Added CkCRC sub for CRCOffC per version 4.2.
CutterRadiusCompensation ExitLength will output G40 on LastFeat AND LineFeat at StdLine sub.
Changed MoveSXYC to MoveSXYZC for variable Drilling Depths at ToolPath PointFeat.
DWB}

{11/3/94
Modified: Fadal [JPL] M189.81.4
For: JPL
Versions: ncCad 4.33/ncCAM 4.33/ncPost 4.33.03/Compost 4.21.23
Versions: Catalyst v2.14.06C/Compost 4.21.23
Changes made per Darrol Houser at JPL.
Added support of Virtual Positive Approach for Canned Drilling Cycles.
Positive Approach is tested using IF Pulse? PostScript Command.
Code was taken from changes made on 3/8/93 to CICVIS1 M610.81.2 by Charles Haden.
Added literal 'M46' block prior to DrillCP block at IF Drilling.
Added literal 'M47' block after 'G80' block at IF Drilling.
Modified CutterRadiusCompensation.
Customer requested that CRCOn be output prior to EntryMove and CRCOff after ExitMove.
Deleted CkCRC sub and calls to same at StdLine sub.
Replaced LineFeat handling with call to StdLine sub at ToolPath LineFeat.
Deleted CRCOffC at FinishSub1 sub.
Deleted CRCOffC for LastFeat AutoCycle at ToolPath RapidFeat.
Deleted CRCOffC at ZCP3 at end of IF Milling.
Added CRCOnC to StrtPos block at FirstOperation, NewTool and SameTool.
Added CRCOffC to CoolOff block at NewTool, SameTool and end of Prog.
DWB}

{2/9/96, Updated .81 version to .84, MPK}

{3/22/96, Tested ZOnlyRepAutCycle, Incremented number to .87, MPK}

{Prog Numeric Format Definitions *******************************************}

#1 = '#.00'
#2 = '###.###;0.'
#3 = '*###.###;0.'
#4 = '####.####;0.'
#5 = '#######0'
#6 = '####.###;0'
#7 = '00'

FORMAT(FileFeet#,1)
FORMAT(FileMeters#,1)
FORMAT(ToolDiameter#,4) {.72}
FORMAT(Program#,5) {.72}
FORMAT(Operation#,5) {.72}
FORMAT(Tool#,5) {.72}
FORMAT(NewWFO#,5) {.72}
FORMAT(Dwell#,6) {.72}
FORMAT(Tag#,7)
FORMAT(Repeats#,7)
FORMAT(Parts#,7)

{Prog Subroutines **********************************************************}

RestoreScale:
IF Metric? {CAM file is in Metric, tools and tool path}
SetScale('.03937007874') { change to English, this is an English post}
END
RETURN

DoSubComment:
IF UseComments? AND SubComment?
SeqLabC '* SUB NUMBER: ' Tag# EOL
END
RETURN

DoOpComments:
IF UseComments?
SetScale('1')
IF OperationIDComment?
SeqLabC '* OPERATION ' Operation# ': ' OperationType$ EOL
END
IF OperationComment?
SeqLabC '* ' OperationComment$ EOL
END
IF WorkGroupComment?
SeqLabC '* ' WorkGroupComment$ EOL
END
IF ToolTypeComment?
SeqLabC '* TOOL ' Tool# ': ' ToolDiameter# ' ' ToolType$ EOL
END
IF ToolComment?
SeqLabC '* ' ToolComment$ EOL
END
RestoreScale
END
RETURN

PSInit: {reset flags}
NewWFOF
RotateF
RETURN

PSStuff: {revised.72}
IF FourthCW?
FORMAT(FourthDegree#,2)
SeqLabC 'A' FourthDegree# EOL
FourthCWF {reset flag}
END
IF FourthCCW?
FORMAT(FourthDegree#,3)
SeqLabC 'A' FourthDegree# EOL
FourthCCWF {reset flag}
END
IF FifthCW?
FORMAT(FifthDegree#,2)
SeqLabC 'B' FifthDegree# EOL
FifthCWF {reset flag}
END
IF FifthCCW?
FORMAT(FifthDegree#,3)
SeqLabC 'B' FifthDegree# EOL
FifthCCWF {reset flag}
END
RETURN

DoPostScript:
PSInit
EachPS
SeqLabC PostScript EOL {literals}
PSStuff {commands}
NextPS
RETURN

DoEndOpPS:
PSInit
EachEOPS
SeqLabC EndOpPS EOL {literals}
PSStuff {commands}
NextPS
RETURN

EntryMove:
IF FeedEntry?
SeqLabC Feed ZIn FeedEnt EOL
ELSE
SeqLabC RapidC ZIn EOL
END
RETURN

StartSub:
OpenSub
SeqLabC 'L' Tag# '00' EOL
DoSubComment
RETURN

SubWarning:
IF NOT FeedConnect?
IF AnyZshift?
' ' EOL
SeqLabC '* WARNING Z CLEARANCE WILL CHANGE WITH EACH CYCLE OF SUB REPEAT' EOL
' ' EOL
END
END
RETURN

StdSub:
SeqLabC 'L' Tag# Repeats# EOL
StartSub
RETURN

FinishSub1: {part 1}
SeqLabC
IF NOT FeedConnect?
IF AutoCycle?
ZCP3C
ELSE
IF FIFO? {.81}
FeedC ZCP3C FeedEntC
ELSE
RapidC ZCP3C
END
END
END
EOL
RETURN

FinishSubG92: {part 2}
SeqLabC Preset ShiftR EOL
SeqLabC EndSub EOL
CloseSub
SeqLabC Preset UnshiftR EOL
RETURN

OpenMP:
TagInc
IF WorkFixtureOffsets?
NewWFO
EachWFO
SeqLabC SetWFO EOL
SeqLabC 'L' Tag# '01' EOL
IncWFO
NextWFO
ELSE
SeqLabC 'L' Tag# Parts# EOL
END
StartSub
RETURN

CloseMP:
IF WorkFixtureOffsets?
SeqLabC EndSub EOL
CloseSub
SeqLabC WFO1 EOL
ELSE
SeqLabC Preset ShiftP EOL
SeqLabC EndSub EOL
CloseSub
SeqLabC Preset UnshiftP EOL
END
RETURN

FormatArc:
IF ArcCW?
CWArcC
ELSE
CCWArcC
END
MoveXYZC
IF ArcIJFormat?
ArcIJ
ELSE
ArcRC
END
RETURN

StdLine: {enables CRC on first call, .70}
IF Decelerate?
IF RoomToDecel?
DecelMove1
SeqLabC FeedC MoveXYZC FeedRateC EOL
DecelMove2
END
SeqLabC FeedC MoveXYZC DecelFeed EOL
ELSE
IF XMove? OR YMove? OR ZMove?
SeqLabC FeedC MoveXYZC FeedRateC EOL
END
END
RETURN

ToolPath:
ResetCRCNum {.72}
EACHFeat
IF PointFeat?
IF AutoCycle?
SeqLabC MoveSXYC EOL
SeqLabC 'L' Tag# '01' EOL
CalcACSRXY {calc tool position after sub call, CalcAutoCycleStatusRecordXY}
ELSE
SeqLabC MoveSXYZC EOL {.80.01}
END
ELSE
IF RapidFeat?
IF XMove? OR YMove? OR ZMove?
SeqLabC RapidC MoveXYZC EOL
END
ELSE
IF LineFeat?
StdLine
ELSE
IF ArcFeat?
EACHQuadrant { Do not use NOT, FIRST, LAST or NEXT modifiers in this loop }
IF LastQuadrant? AND Decelerate?
IF RoomToDecel?
DecelMove1
SeqLabC FormatArc ArcFeedC EOL
DecelMove2
END
SeqLabC FormatArc DecelFeed EOL
ELSE
SeqLabC FormatArc ArcFeedC EOL
END
NEXTQuadrant
END
END
END
END
NEXTFeat
RETURN

WFOStuff:
IF NewWFO?
IF MultipleParts?
'*** WARNING *** DO NOT USE NEWWFO() WITH NCPOST MULTIPLE PARTS' EOL
ELSE
SeqLabC 'E' NewWFO# EOL
END
ELSE
IF NOT SameTool?
IF NeedWFO1?
SeqLabC 'E' NewWFO# EOL
END
END
END
RETURN

AutoCycCutSub1: {part 1}
SaveSubStatus {save tool position}
SetPass1 {element cut moves}
StartSub
SetSRXYtoSP
SeqLabC IncValue EOL
RETURN

AutoCycCutSub2: {part 2}
ToolPath
SeqLabC AbsOrInc
IF Repeats? AND FeedConnect? AND ZshiftOnly?
{.69 removed RapidC} {.71.2 removed CRCOffC, gets turned off in ToolPath}
ELSE
IF FIFO? {.81}
FeedC ZCP2 FeedEntC
ELSE
RapidC ZCP2
END
END
EOL
SeqLabC EndSub EOL
CloseSub
SetSRSubXY {restore SR to 1st position value}
SetSRSubMove
RETURN

AutoCycPat:
SetPass2 {position pattern}
ToolPath {call after NewProg for correct sub calls}
SetPass1 {reset}
RETURN

Milling:
IF AutoCycle?
TagInc
AutoCycCutSub1
EntryMove
AutoCycCutSub2
AutoCycPat
ELSE
EntryMove
ToolPath
END
RETURN

G92Sub:
SubWarning
StdSub
SeqLabC AbsOrInc Connect StrtPos EOL
Milling
FinishSub1
FinishSubG92
RETURN

ZonlyRepAutoCycle:
AutoCycPat {write pattern moves and main calls}
StartSub
TagInc
EachCycle
SetSRXYtoEP
IF FeedConnect?
IF NOT FirstCycle?
IF SPXMove? OR SPYMove?
SeqLabC Feed IncValue StrtPosC EOL
SeqLabC AbsOrInc
ELSE
SeqLabC Feed
END
ELSE
SeqLabC Feed
END
ZInPlusInc FeedEnt EOL
ELSE
IF NOT FirstCycle?
IF SPXMove? OR SPYMove?
SeqLabC Rapid IncValue StrtPosC EOL
IF FeedEntry?
SeqLabC AbsOrInc ZCP2PlusInc EOL
SeqLabC Feed ZInPlusInc FeedEnt EOL
ELSE
SeqLabC AbsOrInc ZInPlusInc EOL
END
ELSE
IF FeedEntry?
SeqLabC Rapid ZCP2PlusInc EOL
SeqLabC Feed ZInPlusInc FeedEnt EOL
ELSE
SeqLabC Rapid ZInPlusInc EOL
END
END
ELSE
IF FeedEntry?
SeqLabC Feed ZInPlusInc FeedEnt EOL
ELSE
SeqLabC Rapid ZInPlusInc EOL
END
END
END
IF FirstCycle?
SetStatusOff {protect Z position for incremental sub}
END
SeqLabC 'L' Tag# '01' EOL
NextCycle
SetStatusOn
AutoCycCutSub1 {build element sub}
AutoCycCutSub2
{.69, removed FinishSub1}
IF FeedConnect? {there is no Z up in the sub, .69}
IF FIFO? {.81}
SeqLabC Feed ZCP2 FeedEnt EOL {.69}
ELSE
SeqLabC Rapid ZCP2 EOL {.69}
END
END {.69}
SeqLabC EndSub EOL
CloseSub
{Element shift, not pattern}
RETURN

ZonlyRep:
EachCycle
IF NOT FirstCycle?
SeqLabC Connect StrtPos EOL {.71.2, added Connect}
END
IF FeedConnect?
SeqLabC FeedC ZInPlusInc FeedEnt EOL {.71.2, changed to FeedC}
ELSE {Entry/Exit Connect}
IF FeedEntry?
IF NOT FirstCycle?
SeqLabC RapidC ZCP2PlusIncC EOL {can't call for cycle =1} {.69 added Rapid, reads better} {.71.2, changed to RapidC, reads better}
END
SeqLabC Feed ZInPlusInc FeedEnt EOL
ELSE
SeqLabC RapidC ZInPlusInc EOL {.69 added Rapid, reads better} {.71.2, changed to RapidC, reads better}
END
END
SeqLabC 'L' Tag# '01' EOL
NextCycle
StartSub
SkipZ
ToolPath
UnSkipZ { Moved from FinishSub1 }
FinishSub1
SeqLabC EndSub EOL
CloseSub
RETURN

CheckPass:
IF AutoCycle? {use the correct StrtPos}
SetPass2
ELSE
SetPass1
END
RETURN

GetStartOfSameTool:
DoOpComments
DoPostScript
WFOStuff
CheckPass
RETURN

{Start of executable Prog **************************************************}

{setup and initializations}
InitProg
ReverseXZArcs
InitWFONum
SetFlood
UseSeparateSubCalls
SetMaxSeparateSubCalls('50')
SetMaxRPM('15000')
SetMaxFeed('500')
IF PSComment? AND UseComments?
'PostScript:' EOL
' Literals: put between single or double quotes.' EOL
' Separate commands and literals with at least one space.' EOL
' A CR ( RETURN key ) will start a new line.' EOL
' Commands: may be capital and/or lower case letters. Separate commands with a space.' EOL
' EndOP -' EOL
' all literals and commands before an ENDOP command' EOL
' will appear at the beginning of the operation. All ' EOL
' literals and commands after an ENDOP command will appear' EOL
' at the end of the operation. ' EOL
' NewWFO(56), NWFO(56) -' EOL
' The Work Fixture Offset # you specify will be used for all following operations.' EOL
' Do not use with the ncPost multiple part option.' EOL
' 4thAxisCW(12.5), 4ACW(12.5) -' EOL
' generates a + A move of the value you specify' EOL
' 4thAxisCCW(22.5), 4ACCW(22.5) -' EOL
' generates a - A move of the value you specify' EOL
' 5thAxisCW(30), 5ACW(30) -' EOL
' generates a + B move of the value you specify' EOL
' 5thAxisCCW(22.5), 5ACCW(22.5) -' EOL
' generates a - B move of the value you specify' EOL
END
EachOp {Start of post processing *********************}
IF FirstOperation?
EOR EOL
SeqLabC 'O' Program#
IF UseComments? AND ProgramNameComment?
'*' ProgramName$
END
EOL
IF ToolChangeAtHome?
SetHome
END
IF UseComments?
IF ProgramComment?
SeqLabC '* ' ProgramComment$ EOL
END
IF FormatNameComment?
SeqLabC '* FORMAT: ' FormatName$ EOL
END
IF TimeComment?
SeqLabC '* ' Date$ ' AT ' Time$ EOL
END
IF MovesComment?
SeqLabC '* OUTPUT IN ' MoveType$ ' INCHES' EOL
END
IF PartsComment?
SeqLabC '* PARTS PROGRAMMED: ' Parts# EOL
END
IF StartToolComment?
SeqLabC '* FIRST TOOL IN SPINDLE' EOL
END
END
OpenSub
RestoreScale
IF MultipleParts? AND AllToolsOnePart?
OpenMP
END
DoOpComments
DoPostScript
WFOStuff
SeqLab Speed SpinOn EOL
IF MultipleParts? AND OneToolAllParts? AND FullUp?
OpenMP
END
CheckPass
SeqLabC Plane AbsOrInc Rapid CRCOnC StrtPos EOL
SeqLabC OfstOn EOL
SeqLabC CoolOn EOL
IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane?
OpenMP
SeqLabC StrtPos EOL
END
ELSE
IF NewTool?

{Finish off last Operation}

IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane?
CloseMP
END
SeqLabC CRCOffC CoolOff SpinOff EOL
SeqLabC 'G28' EOL
IF MultipleParts? AND OneToolAllParts? AND FullUp?
CloseMP
END
DoEndOpPS
IF ToolChangeAtHome?
SeqLabC AbsOrInc Rapid Home EOL
END
IF LAST ProgStop?
SeqLabC 'M00' EOL
ELSE
SeqLabC ProgStop EOL
END

{Start new Operation}

SeqLab OpToolID EOL
SeqLabC ToolChng EOL
DoOpComments
DoPostScript
WFOStuff
SeqLabC Speed SpinOn EOL
IF MultipleParts? AND OneToolAllParts? AND FullUp?
OpenMP
END
CheckPass
SeqLabC Plane AbsOrInc Rapid CRCOnC StrtPos EOL
SeqLabC OfstOn EOL
SeqLabC CoolOn EOL
IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane?
OpenMP
SeqLabC StrtPos EOL
END
ELSE
IF SameTool?
DoEndOpPS
IF LAST ProgStop?
SeqLabC CRCOffC CoolOff SpinOff EOL
SeqLabC 'G28' EOL
SeqLabC 'M00' EOL

{Start new Operation}

GetStartOfSameTool
SeqLabC Speed SpinOn EOL
SeqLabC PlaneC AbsOrInc Rapid CRCOnC StrtPos EOL
SeqLabC OfstOn EOL
SeqLabC CoolOn EOL
ELSE
SeqLabC CRCOffC EOL
IF CoolOff? AND LAST NOT CoolOff?
SeqLabC CoolOff EOL
END
IF NewToolOffset?
SeqLabC 'G28' EOL

{Start new Operation}

GetStartOfSameTool
SeqLabC PlaneC AbsOrInc Rapid CRCOnC StrtPos SpeedC EOL
SeqLabC OfstOn EOL
ELSE

{Start new Operation}

GetStartOfSameTool
SeqLabC PlaneC AbsOrInc Rapid CRCOnC StrtPos SpeedC EOL
END
IF NOT CoolOff? AND LAST CoolOff?
SeqLabC CoolOn EOL
END
END
END
END
END {common point for all operations}
IF Milling?
SeqLabC ZCP2C EOL
IF Repeats?
TagInc
IF ZshiftOnly?
IF AutoCycle? {incremental Autocycle sub can have Z moves}
ZonlyRepAutoCycle
ELSE {Z shift only, NOT Auto Cycle}
IF UseSeparateSubCalls? AND CyclesLessThanMaxSubCalls?
FindAnyZMoves {for normal abs subroutine}
IF NoZMoves?
ZonlyRep
ELSE
G92Sub {pattern shift, not element}
END
ELSE {no sep subs desired}
G92Sub
END
END {end Auto Cycle IF}
ELSE {not Z only}
G92Sub
END {end Z only IF}
ELSE {no repeat OPs}
Milling
END
IF AutoCycle?
SeqLabC ZCP3C EOL
ELSE
IF FIFO? {.81}
SeqLabC FeedC ZCP3C FeedEntC EOL
ELSE
SeqLabC RapidC ZCP3C EOL
END
END
ELSE
IF Drilling?
IF Repeats?
TagInc
StdSub
SeqLabC AbsOrInc Rapid StrtPos EOL
END
IF Pulse?
SeqLabC 'M46' EOL { Positive Approach Mode On }
END
SeqLabC DrillCP EOL
GetCycle
SeqLabC Cycle FromCP StrtPos ZDepth RLevel Dwell Peck Retract
IF Tap?
FadalTapF FadalTapQ
ELSE
FeedEnt
END
EOL
TrackZNO# FIRST SPZ# {.81.2}
ToolPath
IF RetractToCP1? {.81}
TrackZNO# ClearancePlane1#
ELSE
TrackZNO# ClearancePlane2#
END
SeqLabC 'G80' EOL
IF Pulse?
SeqLabC 'M47' EOL { Positive Approach Mode Off }
END
IF Repeats?
FinishSubG92
END
SeqLabC RapidC ZCP3C EOL
END
END
NextOp {loops back to EachOP until last Operation}

{End of program ************************************************************}

{finish last operation}
IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane?
CloseMP
END
SeqLabC CRCOffC CoolOff EOL
IF MultipleParts? AND OneToolAllParts? AND FullUp?
CloseMP
END
DoEndOpPS
IF FIRST ToolChangeAtHome? {.71.2 added FIRST modifier}
SeqLabC AbsOrInc Rapid FirstHome SpinOff EOL
ELSE
SeqLabC SpinOff EOL
END
IF ProgStop?
SeqLabC 'M00' EOL
END
IF MultipleParts? AND AllToolsOnePart?
CloseMP
END
SeqLabC 'G28' EOL
SeqLabC ProgStop EOL
SeqLabC UnTool EOL
SeqLabC ToolChng EOL
SeqLabC 'E0' EOL
SeqLabC EOP EOL
EndSubs
Post
EOR EOL
'BYE' EOL
Close
ReSeq
IF UseComments?
SetScale('1') {restore scale for comments}
Reopen
IF FileBytesComment?
'* FILE LENGTH: ' FileBytes# ' CHARACTERS' EOL
END
IF FileFeetComment?
'* FILE LENGTH: ' FileFeet# ' FEET' EOL
END
IF FileMetersComment?
'* FILE LENGTH: ' FileMeters# ' METERS' EOL
END
Close
END