{
MILL=T
LATHE=F
SIMPLE_ROT_POS=T
ROTARY_MILL=F
ADV_MILL=F
SUBS=T
MILLTURN_Y-AXIS=F
METRIC=T
}
{Change Comments ***********************************************************}
{7/7/95, Updated for Catalyst v2.20 per Fanuc 6M M001.10 Format, DWB}
{7/18/95, Added IF NOT LastFeat? at CkCRC sub, DWB}
{1/17/96, Updated .85 to .86 version, MPK}
{3/22/96, Tested ZOnlyRepAutoCycle, Changed version # to .89, MPK}
{7/12/96
Modified: Fanuc 6M M001.12
Created: Fanuc 6M M001.13.1
For: Gibbs & Associates
Versions: ncCad 4.33.02/ncCAM 4.33.01/ncPost 4.33.09/Catalyst v3.05C/Compost 4.21.37/1.0a
Updated to .13 version.
DWB}
{10/2/96, updated to .14 format per Fanuc 6M (FW) B001.14, MPK}
{11/22/96
Versions: Catalyst v3.23C/Compost 4.21.37/v1.0b1
.14 Additions:
Deleted Flag(2) for CRCOffsetC at ckCRC and ckCRCNum subs and at setup and initializations.
Added NOT LastFeat? AND Equal? SPZ# EPZ# condition at ckCRCNum sub.
Moved contents of FormatLine back to ToolPath LineFeat.
Modified WorkFixtureOffset logic.
Added Flag(2) for WFOStuff at setup and initializations.
Added SetFlag(2) for EquallySpacedOffsets at OpenMP sub.
Added WFONum sub.
Rewrote logic at WFOStuff sub.
Added EOL to NewWFO MP WFOStuff sub Warning.
Deleted SeqC and EOL at WFOStuff sub.
Added Flag(2) logic at start of EachOp/NextOp Loop.
Moved WFOStuff after MP-OTAP-FU condition at FirstOperation and NewTool.
Added WFOStuff for MP-OTAP-ECP condition at FirstOperation and NewTool.
Added AbsOrInc Rapid to StrtPos block for MP-OTAP-ECP condition at FirstOperation and NewTool.
Added SeqC and EOL at WFOStuff calls at GetStartOfSameTool, FirstOperation and NewTool.
Added SetMaxFeed(12700) for Metric VNC files.
Moved Speed SpinOn after MP-OTAP-FU condition at FirstOperation and NewTool.
Added Speed SpinOn for MP-OTAP-ECP condition at FirstOperation and NewTool.
DWB}
{2/25/97
Modified: Fanuc 6M M001.14
Created: Fanuc 6M M001.15
For: Gibbs & Associates
Versions: Catalyst v3.30C/ComPost2 MSL 68K
Added Flag(5) to Suppress Redundant WFO for MultipleParts WorkFixtureOffsets programs.
Only concerns OneToolAllParts ExitClearancePlane situations.
DWB}
{5/15/98,
Updated: Fanuc 6M M001.15
Created: Fanuc 6M M001.16
For: Gibbs & Associates
Versions: Catalyst v4.23.13(mac)/ComPost2 1.1b3
Update necessary to stay consistant with AdvancedMill Update.
Added AbsValueC, IncValueC and AbsOrIncC Procedures.
Simplifies readability of Prog.
Reduces redundancy of output.
Allows us to return to earlier versions
Improves upon earlier problem with incremental output of ShiftPC command at CloseMP while
allowing us to return to .85 OfstOff blocks.
AbsValueC called from AbsOrIncC.
IncValueC called from AbsOrIncC, DoAbsOrInc and DoDrillAbsOrInc.
IncValueC called for OfstOff Blocks at NewToolOp1, two places at SameToolOp1 and DoAbsOrInc.
AbsOrIncC called for ShiftPC Block at CloseMP.
AbsOrIncC called from DoAbsOrInc, DoDrillAbsOrInc and RestoreAbsOrInc.
AbsOrIncC called for Home Block at NewToolOp2.
AbsOrIncC called for FirstHome Block at End2.
Added DoWFOOps Procedure.
Identicle to DoCSG52Ops sub in Fanuc 6M (PW) C001.16.
Added CRCOffC at AutoCycCutSub2.
Corrects unique situation in ZonlyRepAutoCycle where one Operation is CRCLeft and LastFeat
is an ArcFeat followed by another Operation that is CRCRight.
CRCOffC did not get output at end of CRCLeft Operation and CRCOnC did not get output at start
of CRCRight Operation.
Oddly, CRCOnC only outputs if CRCOffC has been output, not if CRCSide changes.
Moved call to InitOp Procedure to top level at end of Prog.
Personal Preference.
6/18/98
Changed to Lowercase Procedure Names.
Added comments to all SetFlag, SetFlagF and IF Flag statements.
Changed Seq to SeqC at autoCycCutSub1.
Added CRCOffC to AutoCycle ZCP3C at end of IF Milling?
Moved CRCOffC to before FeedC and RapidC for ZCP3C at end of IF Milling?
To stay consistant with CRCOnC/CRCOffC Rapid/Feed/CWArc/CCWArc throughout Prog.
Changed literal 'G80' to DrillOff at end of IF Drilling.
Changed literal 'G80' to DrillOff at firstOp1 and newToolOp3.
To allow for change in FORM without having to recompile.
Changed SpeedC to Speed at for LAST ProgStop condition at sameToolOp3.
6/30/98
Deleted Gibbs System XYRepeat support.
Virtual only supports ZShiftOnly Repeats.
Rewrote OpGuts Procedure.
Limited Milling Repeats to ZShiftOnly at IF Milling.
Deleted Drilling Repeats at IF Drilling.
Deleted UseSeparateSubCalls at ProgStart Procedure.
Deleted SetMaxSeparateSubCalls('50') at ProgStart Procedure.
Rewrote PostScript instructions at progStart.
7/22/98
Reverted back to Gibbs System XYRepeat support.
IF setup correctly, Virtual will support XShift and/or YShift Repeats for both Contour and
Patterns.
Rules for correct setup (as best as I understand at the moment).
Geometry CSGroup must be oriented to a plane that intersects CS#1 in a perpendicular direction.
Example, XZPlane and YZPlane, and any oriented rotation of either Plane around the XYPlane.
Any change in the ZPitch of the Origin will cause ZShiftOnly Repeat Operation.
Set Desired ZStep so that Operation will result in multiple passes.
NOTE: If correctly setup, ZStep would be misleading.
Step will be in line with depth axis of CSGroup.
Restored related code to OpGuts Procedure.
ZShiftOnly Contour Operations remain Full SepSub.
Any customer requesting G92 Style will require copying code from archives.
Deleted Deceleration from ToolPath LineFeat and ArcFeat.
There are plans to support this in the future through the use of Construction Tools in the
Virtual Process.
7/30/98
Added forced FeedRate for RI-RO Milling Operations.
When a RI-RO Operation follows either a FI-RO or RI-RO Operation, and both contain the same
FeedRate values, the second Operation does not get a FeedRate output due to the conditional
FeedRateC command. A problem arises for MultipleParts - OneToolAllParts - ExitClearancePlane
Programs when both Operations use different Tools, and a third Operation uses the SameTool as the
second Operation, but has a different FeedRate value. The result is that when the Program moves
to machine the additional parts with the second Operation at the FeedRate value of the third
Operation. It is safer to just force the FeedRate in the second Operation.
Added FORMAT#7, '#' at Prog Numeric Format Definitions.
Added RapidF# to Format#7 at Prog Numeric Format Definitions.
RapidF# equals zero and this FORMAT allows for nothing to be output.
Added RapidF# at EntryMove Procedure.
Added FIRST modifier to ToolChangeAtHome Boolean at initOp Procedure.
Reported bug caused PC to crash without this.
8/7/98
Moved IF ToolChangeAtHome? Boolean and SetHome command from InitOp to FirstOp1.
Personal preference for moving Procedure call to top level at end of Prog on 5/15/98 was to
reduce it to one occurance, consistant with LongHand version where it works. However, it was
reported that the IF ToolChangeAtHome? Boolean and SetHome command occuring outside of
EachOp/NextOp loop was causing Windows version to crash. Duplicating problem required having a
part file open and a post processor loaded, and then opening a new part with one of the beta
masters. I was not able to duplicate this on the Macintosh.
Deleted FIRST modifier as this did not solve the problem.
Added IF NOT AbsoluteMoves? Boolean and SetSRXYtoEP command to zonlyRep.
This fixes problem with Incremental output of move back to StrtPos for additional passes.
Added IF FirstOperation? OR NewTool? condition two places at entryMove Procedure.
To force FeedEnt and RapidF#.
SameTool condition outputs conditional FeedEntC.
9/24/98
Added Post Header Comment at top.
Added missing END command at entryMove.
Changed IncValue to incValueC at autoCycCutSub1.
Changed AbsOrInc to absOrIncC at autoCycCutSub2.
Changed AbsOrInc to absOrIncC at g92Sub.
Added support of Incremental Output for SepSubs.
When user selects Incremental Output, SepSubZMoves are incorrect.
Added doSepSubZMoves Procedure.
Contains code for ZPosMoves from zonlyRepAutoCycle and zonlyRep Procedures.
Outputs Incremental ZExitMove for Exit/Entry.
AutoCycles Retract to ZCP2.
Non-AutoCycles Retract to ZCP3.
Added setSepSubZ Procedure.
Updates Status Register to final ZInPos for FeedEntry.
Modified zonlyRepAutoCycle Procedure.
Modified zonlyRep Procedure.
10/1/98
Versions: Virtual 4.29.75(Mac)/ComPost2 1.7b10 (Mac)
Versions: Virtual 4.29.75(Win)/ComPost2 1.7b10 (Win)
Corrected old problem with Incorrect Status Register XYPos at end of Pattern AutoCycle Operation.
Problem is caused because Status Register is left in SetPass1 [ Contouring ] Mode and does not compensate
for SetPass2 [ PointFeat Position ] Mode Coordinates
Correction fixes known problems with Full Incremental Output.
Correction also fixes known problems with MultipleParts EquallySpacedOffsets ShiftPC and UnshftPC commands.
Added TrackXNO# to FORMAT#4 at Prog Numeric Format Definitions.
Added TrackYNO# to FORMAT#4 at Prog Numeric Format Definitions.
Added getACEPXY Procedure.
Called from ToolPath PointFeat.
Stores uncompensated LastFeat SPX# to Var(1).
Stores uncompensated LastFeat SPY# to Var(2).
Added setSRXYtoACEP Procedure.
Called at end of OpGuts IF Milling.
Adds SetPass1 LastFeat SPXY# to uncompensated SetPass2 LastFeat SPXY#.
Added Var(1) for storage of XPosition at progStart Procedure.
Added Var(2) for storage of YPosition at progStart Procedure.
DWB}
{11/4/98
Copied: Fanuc 6M M001.16
Created: Fanuc 6M M001.16.01
For: Gibbs & Associates
Added Recall# to FORMAT#4 at Prog Numeric Format Definitions.
Added ADD# to FORMAT#4 at Prog Numeric Format Definitions.
Changed name of wFO procedure and all calls to wfo.
Changed name of wFOStuff procedure and all calls to wfoStuff.
Changed all calls of pSStuff procedure to psStuff.
Moved absValueC, incValueC and absOrIncC procedures to before entryMove procedure.
Modified entryMove procedure.
RapidF# works for FeedEntC.
Moved contents of formatArc procedure to ToolPath procedure.
Moved Connect at zonlyRep procedure.
Deleted VAR(3) at progStart procedure.
Changed name of mPallTools1P procedure and all calls to mpAllTools1P.
Changed name of mP1ToollAllPfu procedure and all calls to mp1ToollAllPfu.
Changed name of mP1ToollAllPXcp procedure and all calls to mp1ToollAllPXcp.
DWB}
{11/6/98
Copied: Fanuc 6M M001.16.01
Created: Fanuc 6M M001.17
For: Gibbs & Associates
Added TRUNC# to FORMAT#5 at Prog Numeric Format Definitions.
Added section for Added Subroutines.
Modified setSRXYtoACEP procedure and moved to Added Subroutines section.
Deleted getACEPXY procedure.
Added report, saveEP and getEP procedures.
Added tpPointFeat, tpRapidFeat, tpLineFeat and tpArcFeat procedures.
Modified ToolPath procedure.
Added doSepSubContour, doSepSubSPMove, doSepSubExit and resetSepSubSR procedures.
Modified setSepSubZ, zonlyRepAutoCycle and zonlyRep procedures.
Added millingOp and drillingOp procedures.
Modified opGuts procedure.
DWB}
{11/16/98
Copied: Fanuc 6M RM001.17
Created: Fanuc 6M RM001.17.1
For: Gibbs & Associates
Modified to support Incremental Rotated RotaryMill Subs.
Identicle situation to Patterns.
Modified doAbsOrInc Procedure.
Modified doACAbsOrInc Procedure.
Modified doDrillAbsOrInc Procedure.
Modified restoreAbsOrInc Procedure.
Added doSepSubFeedConnect Procedure.
Changed name of rotaryStartPosC Procedure to rotateStartPosC.
Added IF NOT RotaryMill? for MoveSYC.
Changed calls five places at rotaryReps Procedure.
DWB}
{11/20/98
Copied: Fanuc 6M RM001.17.1
Created: Fanuc 6M PM001.17
For: Gibbs & Associates
Modified to support Simple Positioning only.
Deleted all RotaryMil related code.
DWB}
{11/24/98
Copied: Fanuc 6M PM001.17m
Created: Fanuc 6M PM001.17.1m
For: Gibbs & Associates
Versions: Virtual 5.03/ComPost2 1.7b11
Added IF AAxisAvail? condition at setAngleUnder360.
Deleted FIFO Boolean condition at finishSub1, autoCycCutSub2, doSepSubExit and millingOp.
Deleted NotEqual CP2 CP3 Boolean condition at rotaryReps.
DWB}
{12/23/98
Copied: Fanuc 6M PM001.17.1m
Created: Fanuc 6M PM001.17.3m
For: Gibbs & Associates
Versions: Virtual 5.03/ComPost2 1.7b11
Deleted FIRST modifier two places at doSepSubContour.
Deleted Rotations? Boolean at doSepSubSPMove.
Deleted FIRST modifier at setSepSubZ.
Deleted ZCP3 for non-AutoCycle at doSepSubExit.
Added Rapid command in its place.
Deleted AND NOT Rotations? Boolean at zonlyRepAutoCycle.
Moved resetSepSubSR to before TrackZNO# at zonlyRepAutoCycle.
Deleted IF FeedConnect? AND Rotations? Boolean at zonlyRepAutoCycle.
Moved resetSepSubSR to before IF FeedConnect? at zonlyRep.
Moved TrackZNO# ClearancePlane3# to IF FeedConnect? ELSE at zonlyRep.
Deleted FIRST modifier at drillingOp.
Deleted IF LastRotation? Boolean at rotaryReps.
Moved TrackXNO# to end of rotaryReps.
Moved TrackZNO# to end of rotaryReps.
Added TrackYNO# to end of rotaryReps.
DWB}
{Prog Numeric Format Definitions ****}
#1 = '#.00'
#2 = '#####.###;0.'
#3 = '*#####.###;0.'
#4 = '#####.###;0.'
#5 = '#######0'
#6 = '####^##0'
#7 = '#'
FORMAT(FileFeet#,1)
FORMAT(FileMeters#,1)
FORMAT(TrackC#,3)
FORMAT(TrackCNO#,3)
FORMAT(MoveC#,3)
FORMAT(UnitAngle#,3)
FORMAT(Recall#,4)
FORMAT(ADD#,4)
FORMAT(ToolDiameter#,4)
FORMAT(TrackXNO#,4)
FORMAT(TrackYNO#,4)
FORMAT(TrackZNO#,4)
FORMAT(TRUNC#,5)
FORMAT(Program#,5)
FORMAT(Program2#,5)
FORMAT(CallMasterNum#,5)
FORMAT(Operation#,5)
FORMAT(Tool#,5)
FORMAT(NewWFO#,5)
FORMAT(Parts#,5)
FORMAT(Dwell#,6)
FORMAT(RapidF#,7)
{Added Subroutines ****}
report:
IF PalletIn?
'------------------------------------' EOL
'Num#(1) xEP = ' Recall# Num#('1') EOL
'Num#(2) yEP = ' Recall# Num#('2') EOL
'------------------------------------' EOL
END
RETURN
resetSP: {update to the correct StartPos}
IF Rotations? OR Repeats? OR AutoCycle?
IF AbsValue?
TrackXNO# SPX#
TrackYNO# SPY#
ELSE
SetAbs
TrackXNO# SPX#
TrackYNO# SPY#
SetInc
END
END
RETURN
saveEP: {save the correct EndPos}
IF PointFeat?
IF AutoCycle?
SetACSPCompF
Save# Num#('1') ADD# Recall# Num#('1') SPX# { xOpEP }
Save# Num#('2') ADD# Recall# Num#('2') SPY# { yOpEP }
SetACSPComp
ELSE
Save# Num#('1') SPX# { xOpEP }
Save# Num#('2') SPY# { yOpEP }
END
ELSE
Save# Num#('1') EPX# { xOpEP }
Save# Num#('2') EPY# { yOpEP }
END
RETURN
getEP: {save the correct EndPos}
IF Rotations? OR Repeats? OR AutoCycle?
IF AbsValue?
saveEP
ELSE
SetAbs
saveEP
SetInc
END
report
END
RETURN
setSRXYtoACEP:
TrackXNO# Recall# Num#('1') { xOpEP }
TrackYNO# Recall# Num#('2') { yOpEP }
RETURN
{Prog Subroutines ****}
restoreScale:
IF NOT Metric? {CAM file is in English, tools and tool path}
SetScale('25.4') { change to Metric, this is a Metric post}
END
RETURN
wfo:
'G' NewWFO#
RETURN
wfoStuff:
IF NewWFO?
IF MultipleParts? AND WorkFixtureOffsets?
EOL
'*** WARNING *** DO NOT USE NEWWFO() WITH MULTIPLE PARTS AND WORK FIXTURE OFFSETS' EOL
ELSE
wfo
END
ELSE
IF Flag?('2') { Need to output wfoStuff twice for MP-ESO-OTAP-ECP, once for all others }
IF NOT SameTool?
IF MultipleParts?
IF WorkFixtureOffsets?
WFO1
ELSE
wfo
END
ELSE
wfo
END
END
END
END
SetFlagF('2') { Do not output WFO second time wfoStuff is called for MP-WFO-OTAP-ECP }
RETURN
doSubComment:
IF UseComments? AND SubComment?
'( SUB NUMBER: ' Program# ' )' EOL
END
RETURN
doOpComments:
IF UseComments?
SetScale('1')
IF OperationIDComment?
'( OPERATION ' Operation# ': ' OperationType$ ' )' EOL
END
IF OperationComment?
'( ' OperationComment$ ' )' EOL
END
IF WorkGroupComment?
'( ' WorkGroupComment$ ' )' EOL
END
IF ToolTypeComment?
'( TOOL ' Tool# ': ' ToolDiameter# ' ' ToolType$ ' )' EOL
END
IF ToolComment?
'( ' ToolComment$ ' )' EOL
END
restoreScale
END
RETURN
psInit:
NewWFOF
FourthCWF
FourthCCWF
RotateF
OptCyc1F
MasterOpF
CallMasterOpF
PalletInF
RETURN
psStuff:
IF FifthCW?
FORMAT(FifthDegree#,2)
SeqC 'B' FifthDegree# EOL
FifthCWF
END
IF FifthCCW?
FORMAT(FifthDegree#,3)
SeqC 'B' FifthDegree# EOL
FifthCCWF
END
RETURN
doPostScript:
psInit
EachPS
SeqC PostScript EOL
psStuff
NextPS
RETURN
doEndOpPS:
psInit
EachEOPS
SeqC EndOpPS EOL
psStuff
NextPS
RETURN
absValueC:
IF NOT AbsValue?
AbsValue
END
RETURN
incValueC:
IF AbsValue?
IncValue
END
RETURN
absOrIncC:
IF AbsoluteMoves?
absValueC
ELSE
incValueC
END
RETURN
setAngleUnder360: {sets status register and machine to current rotary position between -360 and 360 deg}
IF AAxisAvail?
SetAbs
IF GTEqual? MoveC# Num#('360') {reset the A-axis to be between 0 and 359.999}
ResetAngle
SeqC Preset 'A' TrackC# UnitAngle# EOL
ELSE
IF LTEqual? MoveC# Num#('-360')
IF Equal? UnitAngle# Num#('0') {reset the A-axis to be 0}
ResetAngle
SeqC Preset 'A' TrackC# UnitAngle# EOL
ELSE {reset the A-axis to be between -0.001 and -359.999}
ResetAngle
SeqC Preset 'A' TrackC# SUB# UnitAngle# Num#('360') EOL
END
END
END
SetInc { Because we call setAngleUnder360 right after incValueC OfstOff }
END
RETURN
doStartPos:
StrtPos
IF AAxisAvail?
CalcSCAng MoveC
ELSE
TrackCNO# Num#('0')
END
RETURN
entryMove:
IF FirstOperation? OR NewTool?
RapidF# { Forces FeedEnt/FeedRate }
ELSE
IF LAST Rotations? OR LAST Repeats?
RapidF# { Forces FeedEnt/FeedRate }
END
END
IF FeedEntry?
SeqC Feed ZIn FeedEntC EOL
ELSE
SeqC RapidC ZIn EOL
END
RETURN
startSub:
OpenSub
SubID EOL
doSubComment
RETURN
subWarning:
IF NOT FeedConnect?
IF AnyZshift?
' ' EOL
'( WARNING Z CLEARANCE WILL CHANGE WITH EACH CYCLE OF SUB REPEAT )' EOL
' ' EOL
END
END
RETURN
stdSub:
SeqC SubCall CallLab RepLab RepCycs EOL
startSub
RETURN
finishSub1: {part 1}
SeqC CRCOffC
IF NOT FeedConnect?
RapidC ZCP3C
END
EOL
RETURN
finishSubG92: {part 2}
SeqC Preset ShiftRC EOL
SeqC EndSub EOL
CloseSub
SeqC Preset UnshftRC EOL
RETURN
doWFOOps:
IF Flag?('5')
SetFlagF('5') { Suppress Redundant WFO for MP-WFO-OTAP-ECP }
ELSE
SeqC SetWFO EOL
END
SeqC SubCall CallLab RepLab OnePart EOL
RETURN
openMP:
NewProg
IF WorkFixtureOffsets?
IF OneToolAllParts? AND ExitClearancePlane?
SetFlag('5') { Suppress Redundant WFO for MP-WFO-OTAP-ECP }
END
NewWFO
EachWFO {simple eachPart}
doWFOOps
IncWFO
NextWFO {simple NextPart}
startSub
ELSE
SeqC SubCall CallLab RepLab Parts EOL
IF OneToolAllParts? AND ExitClearancePlane?
SetFlag('2') { Need to output wfoStuff twice for MP-ESO-OTAP-ECP, once for all others }
END
startSub
END
RETURN
closeMP:
IF WorkFixtureOffsets?
SeqC EndSub EOL
CloseSub
SeqC WFO1 EOL
ELSE
SeqC absOrIncC EOL
SeqC Preset ShiftPC EOL
SeqC EndSub EOL
CloseSub
SeqC Preset UnshftPC EOL
END
RETURN
doAbsOrInc:
IF Flag?('1') { Milling ZShiftOnly SepSubs/DrillSubs activated }
IF ZMove?
incValueC
ELSE
absOrIncC
END
END
RETURN
doDrillAbsOrInc:
IF Flag?('1') { DrillSubs activated }
IF SPZMove?
incValueC
ELSE
absOrIncC
END
END
RETURN
restoreAbsOrInc:
IF Flag?('1') { Milling ZShiftOnly SepSubs/DrillSubs activated }
SeqC absOrIncC EOL
END
RETURN
ckCRC:
IF LastFeat?
CRCOffC
ELSE
IF NOT ZMove?
CRCOnC
END
END
RETURN
ckCRCNum:
IF NOT LastFeat? AND Equal? SPZ# EPZ#
CRCOffsetC
END
RETURN
tpPointFeat:
IF AutoCycle?
SeqC MoveSXYC EOL
IF Repeats? AND ZshiftOnly?
SeqC SubCall CallLabB TRUNC# SUB# Program# Num#('1') EOL
ELSE
SeqC SubCall CallLab EOL
END
CalcACSRXY {calc tool position after sub call, CalcAutoCycleStatusRecordXY}
ELSE
IF FirstFeat?
SetFlagF('9') { For valid Drill Rotation Sub }
IF Rotations?
IF NOT LastFeat?
IF NOT MasterOp?
SetFlag('9') { valid Drill Rotation Sub }
NewProg
StartSub
END
END
END
ELSE
SeqC doDrillAbsOrInc MoveSXYZC EOL
END
IF LastFeat?
IF Flag?('9') { valid Drill Rotation Sub }
restoreAbsOrInc
IF NOT MasterOp?
SeqC EndSub EOL
CloseSub
END
END
END
END
RETURN
tpRapidFeat:
IF XMove? OR YMove? OR ZMove?
SeqC doAbsOrInc ckCRC RapidC MoveXYZC ckCRCNum EOL
END
RETURN
tpLineFeat:
IF XMove? OR YMove? OR ZMove?
SeqC doAbsOrInc ckCRC FeedC MoveXYZC FeedRateC ckCRCNum EOL
END
RETURN
tpArcFeat:
EACHQuadrant { Do not use NOT, FIRST, LAST or NEXT modifiers in this loop }
SeqC doAbsOrInc
IF ArcCW?
CWArcC
ELSE
CCWArcC
END
MoveXYZC
IF ArcIJFormat?
ArcIJC
ELSE
ArcRC
END
ArcFeedC EOL
NEXTQuadrant
RETURN
toolPath:
ResetCRCNum
EACHFeat
IF FirstFeat?
resetSP
END
IF PointFeat?
tpPointFeat
ELSE
IF RapidFeat?
tpRapidFeat
ELSE
IF LineFeat?
tpLineFeat
ELSE
IF ArcFeat?
tpArcFeat
END
END
END
END
IF LastFeat?
getEP
END
NEXTFeat
restoreAbsOrInc
RETURN
autoCycCutSub1: {part 1}
SaveSubStatus {save tool position}
SetPass1 {element cut moves}
startSub
SetSRXYtoSP
SeqC incValueC EOL
RETURN
autoCycCutSub2: {part 2}
toolPath
SeqC absOrIncC CRCOffC
IF Repeats? AND FeedConnect? AND ZshiftOnly?
ELSE
RapidC ZCP2
END
EOL
SeqC EndSub EOL
CloseSub
SetSRSubXY {restore SR to 1st position value}
SetSRSubMove
RETURN
autoCycPat:
SetPass2 {position pattern}
toolPath {call after NewProg for correct sub calls}
SetPass1 {reset}
RETURN
milling:
IF AutoCycle?
NewProg
autoCycCutSub1
entryMove
autoCycCutSub2
autoCycPat
ELSE
entryMove
toolPath
END
RETURN
g92Sub:
subWarning
stdSub
SeqC absOrIncC Connect doStartPos EOL
milling
finishSub1
finishSubG92
RETURN
doSepSubContour:
SetPass1
TrackZNO# SPZ#
startSub
RapidF#
IF AutoCycle?
NewProg
autoCycCutSub1 {build element sub}
TrackZNO# SPZ#
autoCycCutSub2
ELSE
toolPath
finishSub1
SeqC EndSub EOL
CloseSub
END
SetPass1
SetStatusRapid
RapidF#
SetSRXYtoEP
TrackZNO# ClearancePlane2#
RETURN
doSepSubFeedConnect:
IF FeedConnect?
FeedEntC
END
RETURN
doSepSubSPMove:
SetStatusOff
IF SPXMove? OR SPYMove?
IF AutoCycle?
incValueC
END
SeqC Connect StrtPosC doSepSubFeedConnect EOL
absOrIncC
ELSE
Connect
END
SetStatusOn
RETURN
doSepSubZMoves:
IF FeedConnect?
SeqC FeedC ZInPlusInc FeedEnt EOL
ELSE
IF FeedEntry?
IF NOT FirstCycle?
SeqC RapidC ZCP2PlusInc EOL
END
SeqC Feed ZInPlusInc FeedEnt EOL
ELSE
IF FirstCycle? AND AutoCycle?
Rapid
END
SeqC RapidC ZInPlusInc EOL
END
END
SeqC SubCall CallLab EOL
IF NOT FeedConnect? AND NOT AbsValue?
TrackZNO# ZCP2PlusInc#
SeqC ZCP2C EOL
IF NOT AutoCycle?
TrackZNO# ClearancePlane3#
END
END
RETURN
setSepSubZ:
SetAbs
TrackZNO# ADD# SPZ# MUL# RepsLess1# RepeatZ#
SetInc
RETURN
doSepSubExit:
IF NOT AbsValue?
setSepSubZ
END
IF AutoCycle?
SeqC Rapid ZCP2 EOL
ELSE
Rapid { Will be output at millingOp ZCP3 }
END
RETURN
resetSepSubSR:
SetPass1
SetStatusRapid
RapidF#
TrackXNO# Recall# Num#('1') { xOpEP }
TrackYNO# Recall# Num#('2') { yOpEP }
RETURN
zonlyRepAutoCycle:
doSepSubContour
EachCycle
IF NOT FirstCycle?
doSepSubSPMove
END
doSepSubZMoves
NextCycle
IF FeedConnect?
doSepSubExit
END
SeqC EndSub EOL
CloseSub
{Element shift, not pattern}
autoCycPat {write pattern moves and main calls}
resetSepSubSR
TrackZNO# ClearancePlane2#
RETURN
zonlyRep:
doSepSubContour
EachCycle
IF NOT FirstCycle?
doSepSubSPMove
END
doSepSubZMoves
NextCycle
resetSepSubSR
IF FeedConnect?
doSepSubExit
ELSE
TrackZNO# ClearancePlane3#
END
RETURN
millingOp:
SeqC ZCP2C EOL
IF Repeats?
NewProg
IF ZshiftOnly?
IF AutoCycle? {incremental Autocycle sub can have Z moves}
zonlyRepAutoCycle
ELSE {Z shift only, NOT Auto Cycle}
SetFlag('1') { Milling ZShiftOnly SepSubs activated }
zonlyRep
SetFlagF('1') { Milling ZShiftOnly SepSubs deactivated }
END {end Auto Cycle IF}
ELSE {not Z only}
g92Sub
END {end Z only IF}
ELSE {no repeat OPs}
milling
END
IF AutoCycle?
SeqC CRCOffC ZCP3C EOL
setSRXYtoACEP
ELSE
SeqC CRCOffC RapidC ZCP3C EOL
END
RETURN
skipToLastFeat:
EachFeat
IF LastFeat?
TrackXNO# SPX#
TrackYNO# SPY#
END
NextFeat
RETURN
setDrillEndOpZ:
IF RetractToCP1?
TrackZNO# ClearancePlane1#
ELSE
TrackZNO# ClearancePlane2#
END
RETURN
drillingOp:
SeqC DrillCP EOL
GetCycle
SeqC Cycle FromCP doStartPos ZDepth RLevel Dwell Peck Retract FeedEnt EOL
IF CallMasterOp?
SeqC SubCall CallLabB CallMasterNum# EOL
skipToLastFeat
ELSE
TrackZNO# SPZ#
IF MasterOp?
SetFlag('1') { DrillSubs activated }
NewMasterProg
SeqC SubCall CallLab EOL
startSub
toolPath
SeqC EndSub EOL
CloseSub
SetFlagF('1') { DrillSubs deactivated }
ELSE
toolPath
END
END
setDrillEndOpZ
IF NOT Rotations?
SeqC DrillOff Rapid ZCP3 EOL
END
RETURN
checkPass: {use the correct StrtPos}
IF AutoCycle?
SetPass2
ELSE
SetPass1
END
RETURN
rotateStartPosC:
TrackXNO# Recall# Num#('1') { xOpEP }
MoveSXC
TrackYNO# Recall# Num#('2') { yOpEP }
MoveSYC
CalcSCAng MoveC
RETURN
rotaryReps: {use the correct EndPos}
EachRotation
IF Milling?
IF FirstRotation?
NewProg
SaveProgNum2
StartSub
millingOp
SeqC EndSub EOL
CloseSub
checkPass
ELSE
SeqC rotateStartPosC EOL
END
SeqC SubCall CallLabB Program2# EOL
ELSE
IF Drilling?
IF FirstRotation?
drillingOp
checkPass
ELSE
IF RetractToCP1? AND Equal? ClearancePlane1# ClearancePlane3#
SeqC rotateStartPosC EOL
ELSE
IF NOT RetractToCP1? AND Equal? ClearancePlane2# ClearancePlane3#
SeqC rotateStartPosC EOL
ELSE { Need to cancel Drill Cycle between Rotations }
SeqC DrillOff Rapid ZCP3 EOL
SeqC rotateStartPosC EOL
SeqC DrillCP EOL
SeqC Cycle FromCP rotateStartPosC ZDepth RLevel Dwell Peck Retract FeedEnt EOL
END
END
END
IF CallMasterOp?
IF NOT FirstRotation?
SeqC SubCall CallLabB CallMasterNum# EOL
END
ELSE
IF MasterOp?
IF NOT FirstRotation?
SeqC SubCall CallLab EOL
END
ELSE
IF Flag?('9') { valid Drill Rotation Sub }
SeqC SubCall CallLab EOL
END
END
END
IF LastRotation?
SeqC DrillOff Rapid ZCP3 EOL
END
END
END
NextRotation
TrackXNO# Recall# Num#('1') { xOpEP }
TrackYNO# Recall# Num#('2') { yOpEP }
TrackZNO# ClearancePlane3#
RETURN
opGuts:
IF Rotations?
rotaryReps
ELSE
IF Milling?
millingOp
ELSE
IF Drilling?
drillingOp
END
END
END
RETURN
progStart:
InitProg
ReverseXZArcs
InitWFONum
SetFlood
SetMaxRPM('10000')
IF Metric?
SetMaxFeed('2540')
ELSE
SetMaxFeed('100')
END
Save# Num#('1') Num#('0') { Status Register Variable for X Axis }
Save# Num#('2') Num#('0') { Status Register Variable for Y Axis }
SetFlagF('1') { Milling ZShiftOnly SepSubs/DrillSubs deactivated }
SetFlagF('2') { Need to output wfoStuff twice for MP-ESO-OTAP-ECP, once for all others }
SetFlagF('5') { Suppress Redundant WFO for MP-WFO-OTAP-ECP }
SetFlagF('9') { For valid Drill Rotation Sub }
IF PSComment? AND UseComments?
'Utility Data:' EOL
' At Op Start: All literals and commands will appear at the beginning of the operation.' EOL
' At Op End: All literals and commands will appear at the end of the operation.' EOL
' Literals: put between single or double quotes.' EOL
' Separate commands and literals with at least one space.' EOL
' A CR ( RETURN key ) will start a new line.' EOL
' Commands: may be capital and/or lower case letters. Separate commands with a space.' EOL
' NewWFO(56), NWFO(56) -' EOL
' The Work Fixture Offset # you specify will be used for all following operations.' EOL
' Do not use with the ncPost multiple part option.' EOL
' 5thAxisCW(30), 5ACW(30) -' EOL
' generates a + B move of the value you specify' EOL
' 5thAxisCCW(22.5), 5ACCW(22.5) -' EOL
' generates a - B move of the value you specify' EOL
END
RETURN
initOp:
EOR EOL
ProgID1
IF UseComments? AND ProgramNameComment?
'( PROGRAM: ' ProgramName$ ' )'
END
EOL
IF UseComments?
IF ProgramComment?
'( ' ProgramComment$ ' )' EOL
END
IF FormatNameComment?
'( FORMAT: ' FormatName$ ' )' EOL
END
IF TimeComment?
'( ' Date$ ' AT ' Time$ ' )' EOL
END
IF MovesComment?
'( OUTPUT IN ' MoveType$ ' MILLIMETERS )' EOL
END
IF PartsComment?
'( PARTS PROGRAMMED: ' Parts# ' )' EOL
END
IF StartToolComment?
'( FIRST TOOL NOT IN SPINDLE )' EOL
END
END
OpenSub
restoreScale
RETURN
firstOp1:
IF ToolChangeAtHome?
SetHome
END
Seq Plane CRCOff DrillOff EOL
SeqC OpToolID EOL
SeqC ToolChng EOL
doOpComments
doPostScript
RETURN
firstOp2:
SeqC wfoStuff EOL
SeqC Speed SpinOn EOL
checkPass
SeqC AbsOrInc Rapid doStartPos EOL
RETURN
firstOp3:
SeqC OfstOn EOL
SeqC CoolOn EOL
RETURN
newToolOp1:
SeqC CoolOff EOL
SeqC incValueC OfstOff EOL
setAngleUnder360
RETURN
newToolOp2:
doEndOpPS
IF ToolChangeAtHome?
SeqC absOrIncC Rapid Home SpinOff EOL
ELSE
SeqC SpinOff EOL
END
IF LAST ProgStop?
SeqC 'M0' EOL
ELSE
SeqC ProgStop EOL
END
RETURN
newToolOp3: {Start new Operation}
Seq Plane CRCOff DrillOff EOL
SeqC OpToolID EOL
SeqC ToolChng EOL
doOpComments
doPostScript
RETURN
newToolOp4:
SeqC wfoStuff EOL
SeqC Speed SpinOn EOL
checkPass
SeqC AbsOrInc Rapid doStartPos EOL
RETURN
newToolOp5:
SeqC OfstOn EOL
SeqC CoolOn EOL
RETURN
sameToolOp1:
doEndOpPS
IF LAST ProgStop?
SeqC CoolOff EOL
SeqC incValueC OfstOff EOL
SeqC SpinOff EOL
SeqC 'M0' EOL
ELSE
IF CoolOff? AND LAST NOT CoolOff?
SeqC CoolOff EOL
END
IF NewToolOffset?
SeqC incValueC OfstOff EOL
END
END
setAngleUnder360
RETURN
sameToolOp2: {Start new Operation}
doOpComments
doPostScript
checkPass
RETURN
sameToolOp3: {Start new Operation}
SeqC wfoStuff EOL
IF LAST ProgStop?
SeqC PlaneC AbsOrInc Rapid doStartPos Speed SpinOn EOL
SeqC OfstOn EOL
SeqC CoolOn EOL
ELSE
SeqC PlaneC AbsOrInc Rapid doStartPos SpeedC EOL
IF NewToolOffset?
SeqC OfstOn EOL
END
IF NOT CoolOff? AND LAST CoolOff?
SeqC CoolOn EOL
END
END
RETURN
end1:
SeqC CoolOff EOL
SeqC incValueC OfstOff EOL
setAngleUnder360
IF NotEqual? UnitAngle# Num#('0')
SeqC absOrIncC RapidC 'A' TrackC# Num#('0') EOL
END
RETURN
end2:
doEndOpPS
IF ToolChangeAtHome?
SeqC absOrIncC Rapid FirstHome SpinOff EOL
ELSE
SeqC SpinOff EOL
END
IF ProgStop?
SeqC 'M0' EOL
END
RETURN
end3:
SeqC EOP EOL
CloseSub
Post2 {organize Subs into one program}
EOR EOL
Close
IF UseComments?
SetScale('1') {restore scale for comments}
Reopen
IF FileBytesComment?
'( FILE LENGTH: ' FileBytes# ' CHARACTERS )' EOL
END
IF FileFeetComment?
'( FILE LENGTH: ' FileFeet# ' FEET )' EOL
END
IF FileMetersComment?
'( FILE LENGTH: ' FileMeters# ' METERS )' EOL
END
Close
END
RETURN
mpAllTools1P: {Multiple Parts, All Tools 1 Part}
EachOp {Start of post processing}
IF EquallySpacedOffsets?
SetFlag('2') { Need to output wfoStuff twice for MP-ESO-OTAP-ECP, once for all others }
END
IF FirstOperation?
openMP
firstOp1
firstOp2
firstOp3
ELSE
IF NewTool?
newToolOp1
newToolOp2 {to tool change, CS problem}
newToolOp3
newToolOp4
newToolOp5
ELSE {implied SameTool?}
sameToolOp1
sameToolOp2
sameToolOp3
END
END {common point for all operations}
opGuts
NextOp {loops back to EachOP until last Operation}
end1
end2
closeMP
end3
RETURN
mp1ToollAllPfu: {Multiple Parts, 1 Tool all Parts, full up}
EachOp {Start of post processing}
IF EquallySpacedOffsets?
SetFlag('2') { Need to output wfoStuff twice for MP-ESO-OTAP-ECP, once for all others }
END
IF FirstOperation?
firstOp1
openMP
firstOp2
firstOp3
ELSE
IF NewTool?
newToolOp1
closeMP
newToolOp2 {to tool change, CS problem}
newToolOp3
openMP
newToolOp4
newToolOp5
ELSE {implied SameTool?}
sameToolOp1
sameToolOp2
sameToolOp3
END
END {common point for all operations}
opGuts
NextOp {loops back to EachOP until last Operation}
end1
closeMP
end2
end3
RETURN
mp1ToollAllPXcp: {Multiple Parts, 1 Tool all Parts, exit Clearance plane}
EachOp {Start of post processing}
SetFlag('2') { Need to output wfoStuff twice for MP-ESO-OTAP-ECP, once for all others }
IF FirstOperation?
firstOp1
firstOp2
firstOp3
openMP
firstOp2 {need StrtPos in Sub}
ELSE
IF NewTool?
closeMP
newToolOp1
newToolOp2 {to tool change, CS problem}
newToolOp3
newToolOp4
newToolOp5
openMP
newToolOp4 {need StrtPos in Sub}
ELSE {implied SameTool?}
sameToolOp1
sameToolOp2
sameToolOp3
END
END {common point for all operations}
opGuts
NextOp {loops back to EachOP until last Operation}
closeMP
end1
end2
end3
RETURN
noMPs: {no multiple parts}
EachOp {Start of post processing}
SetFlag('2') { Need to output wfoStuff twice for MP-ESO-OTAP-ECP, once for all others }
IF FirstOperation?
firstOp1
firstOp2
firstOp3
ELSE
IF NewTool?
newToolOp1
newToolOp2
newToolOp3
newToolOp4
newToolOp5
ELSE {implied SameTool?}
sameToolOp1
sameToolOp2
sameToolOp3
END
END {common point for all operations}
opGuts
NextOp {loops back to EachOP until last Operation}
end1
end2
end3
RETURN
{Start of executable Prog, Top Level ****}
progStart {setup and initializations}
initOp
IF MultipleParts?
IF AllToolsOnePart?
mpAllTools1P
ELSE {implied OneToolAllParts?}
IF FullUp?
mp1ToollAllPfu
ELSE {implied ExitClearancePlane?}
mp1ToollAllPXcp
END
END
ELSE
noMPs
END
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