{7/24/90, Added InitProg globally to posts with this remark, DWB} {9/12/91, Updated Siemens 810M M114.57 to .80 format, JR} {5/18/96, Updated Siemens 810M M114.80 to .89 format, JR} {10/23/97, Changed to Metric post. CDH}
1. Under Default Formats, changed F to ####.;0 2. Under Tool Offsets, changed Tool Length Offset Label to D and added CRC Offset Label D 3. Under Spindle and Coolant, added Tool ID Label T 4. Under Drill Cycles, changed Bore to 89 and Peck, Partial Retract to 85
Changes to "Prog":
1. Added FORMAT to TrackZNO#, FeedTapIPR#, & Retract#. 2. Changed main (MPF) & sub programs (SPF) header per customer spec. 3. Changed 1st tool change sequence per customer spec. 4. Changed NewTool sequence per customer spec. 5. Changed SameTool sequence to match NewTool. 6. Changed program end sequence per customer spec. 7. Changed canned cycles per customer spec. 8. Changed #6 FORMAT to decimal point (for dwell). 9. Changed all CallLab and one CallLabB to ProgramName$ Program#. JHE}
{Prog Numeric Format Definitions *******************************************}
FinishSub1: {part 1} SeqC CRCOffC IF NOT FeedConnect? IF AutoCycle? ZCP3C ELSE IF FIFO? {.81} FeedC ZCP3C FeedEntC ELSE RapidC ZCP3C END END END EOL RETURN
DoAbsOrInc: IF Flag?('1') AND AbsoluteMoves? IF ZMove? AND AbsValue? IncValue ELSE IF NOT ZMove? AND NOT AbsValue? AbsValue END END END RETURN
DoDrillAbsOrInc: IF Flag?('1') AND AbsoluteMoves? IF SPZMove? AND AbsValue? IncValue ELSE IF NOT SPZMove? AND NOT AbsValue? AbsValue END END END RETURN
RestoreAbsOrInc: IF Flag?('1') AND AbsoluteMoves? AND NOT AbsValue? SeqC AbsValue EOL END RETURN
FormatArc: DoAbsOrInc IF ArcCW? CWArcC ELSE CCWArcC END MoveXYZC IF ArcIJFormat? ArcIJC ELSE ArcRC END RETURN
ToolPath: ResetCRCNum EACHFeat IF PointFeat? IF AutoCycle? SeqC MoveSXYC EOL SeqC ' ' ProgramName$ Program# RepLab OnePart EOL CalcACSRXY {calc tool position after sub call, CalcAutoCycleStatusRecordXY} ELSE IF NOT FirstFeat? SeqC Rapid DoDrillAbsOrInc MoveSX MoveSY EOL {Changed - JHE} END END ELSE IF RapidFeat? IF LastFeat? SeqC DoAbsOrInc CRCOffC RapidC MoveXYZC EOL ELSE IF ZMove? {skip CRCOn until first non-Z move line, skipping ramps} SeqC DoAbsOrInc RapidC MoveXYZC EOL ELSE IF XMove? OR YMove? OR ZMove? SeqC DoAbsOrInc CRCOnC RapidC MoveXYZC EOL END END END ELSE IF LineFeat? IF LastFeat? SeqC DoAbsOrInc CRCOffC FeedC MoveXYZC FeedRateC EOL ELSE IF ZMove? {skip CRCOn until first non-Z move line, skipping ramps} SeqC DoAbsOrInc FeedC MoveXYZC FeedRateC EOL ELSE IF Decelerate? IF RoomToDecel? DecelMove1 SeqC DoAbsOrInc CRCOnC FeedC MoveXYZC FeedRateC EOL DecelMove2 END SeqC DoAbsOrInc CRCOnC FeedC MoveXYZC DecelFeed EOL ELSE IF XMove? OR YMove? OR ZMove? SeqC DoAbsOrInc CRCOnC FeedC MoveXYZC FeedRateC EOL END END END END ELSE IF ArcFeat? EACHQuadrant IF LastQuadrant? AND Decelerate? IF RoomToDecel? DecelMove1 SeqC FormatArc ArcFeedC EOL DecelMove2 END SeqC FormatArc DecelFeed EOL ELSE SeqC FormatArc ArcFeedC EOL END NEXTQuadrant END END END END NEXTFeat RestoreAbsOrInc RETURN
WFOStuff: IF NewWFO? IF MultipleParts? '*** WARNING *** DO NOT USE NEWWFO() WITH NCPOST MULTIPLE PARTS' ELSE ' G' NewWFO# END ELSE IF NOT SameTool? IF NeedWFO1? ' G' NewWFO# END END END RETURN
AutoCycCutSub2: {part 2} ToolPath SeqC AbsOrInc IF Repeats? AND FeedConnect? AND ZshiftOnly? {.69 removed RapidC} {.71.2 removed CRCOffC, gets turned off in ToolPath} ELSE IF FIFO? {.81} FeedC ZCP2 FeedEntC ELSE RapidC ZCP2 END END EOL SeqC EndSub EOL CloseSub SetSRSubXY {restore SR to 1st position value} SetSRSubMove RETURN
AutoCycPat: SetPass2 {position pattern} ToolPath {call after NewProg for correct sub calls} SetPass1 {reset} RETURN
Milling: IF AutoCycle? NewProg AutoCycCutSub1 EntryMove AutoCycCutSub2 AutoCycPat ELSE EntryMove ToolPath END RETURN
ZonlyRepAutoCycle: AutoCycPat {write pattern moves and main calls} StartSub NewProg EachCycle SetSRXYtoEP IF FeedConnect? IF NOT FirstCycle? IF SPXMove? OR SPYMove? SeqC Feed IncValue StrtPosC EOL SeqC AbsOrInc ELSE SeqC Feed END ELSE SeqC Feed END ZInPlusInc FeedEnt EOL ELSE IF NOT FirstCycle? IF SPXMove? OR SPYMove? SeqC Rapid IncValue StrtPosC EOL IF FeedEntry? SeqC AbsOrInc ZCP2PlusInc EOL SeqC Feed ZInPlusInc FeedEnt EOL ELSE SeqC AbsOrInc ZInPlusInc EOL END ELSE IF FeedEntry? SeqC Rapid ZCP2PlusInc EOL SeqC Feed ZInPlusInc FeedEnt EOL ELSE SeqC Rapid ZInPlusInc EOL END END ELSE IF FeedEntry? SeqC Feed ZInPlusInc FeedEnt EOL ELSE SeqC Rapid ZInPlusInc EOL END END END IF FirstCycle? SetStatusOff {protect Z position for incremental sub} END SeqC ' ' ProgramName$ Program# RepLab OnePart EOL NextCycle SetStatusOn AutoCycCutSub1 {build element sub} AutoCycCutSub2 IF FeedConnect? {there is no Z up in the sub} IF FIFO? SeqC Feed ZCP2 FeedEnt EOL ELSE SeqC Rapid ZCP2 EOL END END SeqC EndSub EOL CloseSub {Element shift, not pattern} RETURN
ZonlyRep: EachCycle IF NOT FirstCycle? SeqC Connect StrtPos EOL {.71.2, added Connect} END IF FeedConnect? SeqC FeedC ZInPlusInc FeedEnt EOL {.71.2, changed to FeedC} ELSE {Entry/Exit Connect} IF FeedEntry? IF NOT FirstCycle? SeqC RapidC ZCP2PlusIncC EOL {can't call for cycle =1} {.69 added Rapid, reads better} {.71.2, changed to RapidC, reads better} END SeqC Feed ZInPlusInc FeedEnt EOL ELSE SeqC RapidC ZInPlusInc EOL {.69 added Rapid, reads better} {.71.2, changed to RapidC, reads better} END END SeqC ' ' ProgramName$ Program# RepLab OnePart EOL NextCycle StartSub TrackZNO# FIRST SPZ# ToolPath FinishSub1 SeqC EndSub EOL CloseSub RETURN
CheckPass: IF AutoCycle? {use the correct StrtPos} SetPass2 ELSE SetPass1 END RETURN
SkipToLastFeat: EachFeat IF LastFeat? TrackXNO# SPX# TrackYNO# SPY# END NextFeat RETURN
SetDrillEndOpZ: IF RetractToCP1? TrackZNO# ClearancePlane1# ELSE TrackZNO# ClearancePlane2# END RETURN
{Start of executable Prog **************************************************}
{setup and initializations} InitProg ReverseXZArcs InitWFONum SetFlood UseSeparateSubCalls SetMaxSeparateSubCalls('50') {?} SetMaxRPM('10000') {?} IF Metric? SetMaxFeed('12700') ELSE SetMaxFeed('500') {?} END SetFlagF('1') { Milling ZShiftOnly SepSubs } IF PSComment? AND UseComments? 'PostScript:' EOL ' Literals: put between single or double quotes.' EOL ' Separate commands and literals with at least one space.' EOL ' A CR ( RETURN key ) will start a new line.' EOL ' Commands: may be capital and/or lower case letters. Separate commands with a space.' EOL ' EndOP -' EOL ' all literals and commands before an ENDOP command' EOL ' will appear at the beginning of the operation. All ' EOL ' literals and commands after an ENDOP command will appear' EOL ' at the end of the operation. ' EOL ' NewWFO(56), NWFO(56) -' EOL ' The Work Fixture Offset # you specify will be used for all following operations.' EOL ' Do not use with the ncPost multiple part option.' EOL ' 4thAxisCW(12.5), 4ACW(12.5) -' EOL ' generates a + A move of the value you specify' EOL ' 4thAxisCCW(22.5), 4ACCW(22.5) -' EOL ' generates a - A move of the value you specify' EOL ' 5thAxisCW(30), 5ACW(30) -' EOL ' generates a + B move of the value you specify' EOL ' 5thAxisCCW(22.5), 5ACCW(22.5) -' EOL ' generates a - B move of the value you specify' EOL END EachOp {Start of post processing *********************} IF FirstOperation? EOR '_N_' ProgramName$ '_MPF' EOL {Changed - JHE} IF UseComments? IF ProgramNameComment? '( PROGRAM: ' ProgramName$ ' )' EOL END IF ProgramComment? '( ' ProgramComment$ ' )' EOL END IF FormatNameComment? '( FORMAT: ' FormatName$ ' )' EOL END IF TimeComment? '( ' Date$ ' AT ' Time$ ' )' EOL END IF MovesComment? '( OUTPUT IN ' MoveType$ ' MILLIMETERS )' EOL END IF PartsComment? '( PARTS PROGRAMMED: ' Parts# ' )' EOL END IF StartToolComment? '( FIRST TOOL IN SPINDLE )' EOL END END OpenSub RestoreScale {'@100 K' Sequence# EOL} {Removed - JHE} IF MultipleParts? AND AllToolsOnePart? OpenMP END DoOpComments DoPostScript {*** Removed 2 lines - JHE Seq Plane ' G80' CRCOff EOL SeqC WFOStuff ' G64' Speed SpinOn ' R15=' OpToolID EOL ***} Seq OpToolID EOL {Added - JHE} SeqC ToolChng EOL {Added - JHE} SeqC WFOStuff EOL {Added - JHE} IF MultipleParts? AND OneToolAllParts? AND FullUp? OpenMP END CheckPass SeqC Rapid Plane AbsOrInc StrtPos OfstOn FeedEnt SpinOn Speed EOL SeqC CoolOn EOL IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? OpenMP SeqC Rapid AbsOrInc StrtPos EOL END ELSE IF NewTool?
{Finish off last Operation}
IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? CloseMP END SeqC CoolOff EOL IF MultipleParts? AND OneToolAllParts? AND FullUp? CloseMP END DoEndOpPS {*** Removed 3 lines - JHE SeqC ' L2 P1' EOL ' ' EOL SeqC ' L1 P1 R15=' OpToolID EOL ***} IF LAST ProgStop? SeqC ' M0' EOL ELSE SeqC ProgStop EOL END
{Start new Operation, NewTool}
DoOpComments DoPostScript {*** Removed 2 lines - JHE Seq Plane ' G80' CRCOff EOL SeqC WFOStuff ' G64' Speed SpinOn EOL ***} Seq OpToolID EOL {Added - JHE} SeqC ToolChng EOL {Added - JHE} SeqC WFOStuff EOL {Added - JHE} IF MultipleParts? AND OneToolAllParts? AND FullUp? OpenMP END CheckPass SeqC Rapid Plane AbsOrInc StrtPos OfstOn FeedEnt SpinOn Speed EOL SeqC CoolOn EOL IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? OpenMP SeqC Rapid AbsOrInc StrtPos EOL END ELSE IF SameTool?
{Finish off last Operation}
IF LAST ProgStop? OR CoolOff? AND LAST NOT CoolOff? SeqC CoolOff EOL END IF LAST ProgStop? OR NewToolOffset? SeqC Rapid ' G90 Z100.' EOL {Changed - JHE} END DoEndOpPS IF LAST ProgStop? SeqC ' M0' EOL END
{Start new Operation, SameTool}
DoOpComments DoPostScript SeqC WFOStuff EOL CheckPass SeqC Rapid PlaneC AbsOrInc StrtPos {Changed this block - JHE} IF LAST ProgStop? OR NewToolOffset? OfstOn END FeedEnt IF LAST ProgStop? SpinOn Speed EOL ELSE SpeedC EOL END IF LAST ProgStop? OR NOT CoolOff? AND LAST CoolOff? SeqC CoolOn EOL END END END END {common point for all operations} IF Milling? SeqC ZCP2C EOL IF Repeats? NewProg IF ZshiftOnly? IF AutoCycle? {incremental Autocycle sub can have Z moves} ZonlyRepAutoCycle ELSE {Z shift only, NOT Auto Cycle} IF UseSeparateSubCalls? AND CyclesLessThanMaxSubCalls? SetFlag('1') { Milling ZShiftOnly SepSubs } ZonlyRep SetFlagF('1') ELSE {no sep subs desired} G92Sub END END {end Auto Cycle IF} ELSE {not Z only} G92Sub END {end Z only IF} ELSE {no repeat OPs} Milling END IF AutoCycle? SeqC ZCP3C EOL ELSE IF FIFO? {.81} SeqC FeedC CRCOffC ZCP3C FeedEntC EOL ELSE SeqC RapidC CRCOffC ZCP3C EOL END END ELSE IF Drilling? IF Repeats? NewProg StdSub SeqC Rapid AbsOrInc StrtPos EOL END IF RetractToCP1? SeqC AbsOrInc ZCP1 EOL ELSE SeqC AbsOrInc ZCP2 EOL END GetCycle ';USER_' Cycle EOL {Added, comment - JHE} IF Peck? SeqC ' R1=' Peck# ' R2=' ClearancePlane2# ' R3=' ZDepth# ELSE SeqC ' R2=' ClearancePlane2# ' R3=' ZDepth# END IF FIDRO? ' R4=' Dwell# END IF FIFO? AND Dwell? ' R4=' Dwell# END IF FIFO? ' R7=100 R8=100' {Added, percent of feed in/out - JHE} END IF Tap? ' R9=' FeedTapIPR#('1') END IF Peck? ' R10=3 R11=' Retract# EOL ELSE ' R10=3' EOL END SeqC Cycle EOL IF CallMasterOp? SeqC ' ' ProgramName$ CallMasterNum# RepLab OnePart EOL SkipToLastFeat ELSE TrackZNO# FIRST SPZ# IF MasterOp? SetFlag('1') {std sep sub Zreps in effect} NewMasterProg SeqC ' ' ProgramName$ Program# RepLab OnePart EOL StartSub ToolPath SeqC EndSub EOL CloseSub SetFlagF('1') {not std sep sub Zreps in effect} ELSE ToolPath END END SetDrillEndOpZ SeqC ' G80' EOL SeqC Rapid ZCP3 EOL IF Repeats? FinishSubG92 END SeqC RapidC ZCP3C EOL END END NextOp {loops back to EachOP until last Operation}
{End of program ************************************************************}
{finish last operation} IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? CloseMP END SeqC CoolOff EOL SeqC Rapid ' G90 Z100.' EOL {Changed - JHE} IF MultipleParts? AND OneToolAllParts? AND FullUp? CloseMP END DoEndOpPS {*** Removed 5 lines - JHE SeqC ' L2 P1' EOL SeqC ' ' EOL IF NOT FirstTool? SeqC ' L1 P1 R15=' UnTool EOL END ***} IF ProgStop? SeqC ' M0' EOL ELSE SeqC ProgStop EOL END IF MultipleParts? AND AllToolsOnePart? CloseMP END {SeqC ' G53 Y0' EOL} {Removed - JHE} SeqC EOP EOL CloseSub Post2 {organize Subs into one program} EOR EOL Close IF UseComments? Reopen SetScale('1') IF FileBytesComment? '( FILE LENGTH: ' FileBytes# ' CHARACTERS )' EOL END IF FileFeetComment? '( FILE LENGTH: ' FileFeet# ' FEET )' EOL END IF FileMetersComment? '( FILE LENGTH: ' FileMeters# ' METERS )' EOL END Close END