Siemens 810M [HY] MU36 89m


{7/24/90, Added InitProg globally to posts with this remark, DWB}
{9/12/91, Updated Siemens 810M M114.57 to .80 format, JR}
{5/18/96, Updated Siemens 810M M114.80 to .89 format, JR}
{10/23/97, Changed to Metric post. CDH}

{7/7/98,
Initial : Siemens 810M M114.89m
Created: Siemens 810M [HY] MU36.89m
Customer: Heymol, Spain thru Logic System - Alvaro Pimentel

Changes to "Form":

1. Under Default Formats, changed F to ####.;0
2. Under Tool Offsets, changed Tool Length Offset Label to D
and added CRC Offset Label D
3. Under Spindle and Coolant, added Tool ID Label T
4. Under Drill Cycles, changed Bore to 89 and Peck, Partial Retract to 85

Changes to "Prog":

1. Added FORMAT to TrackZNO#, FeedTapIPR#, & Retract#.
2. Changed main (MPF) & sub programs (SPF) header per customer spec.
3. Changed 1st tool change sequence per customer spec.
4. Changed NewTool sequence per customer spec.
5. Changed SameTool sequence to match NewTool.
6. Changed program end sequence per customer spec.
7. Changed canned cycles per customer spec.
8. Changed #6 FORMAT to decimal point (for dwell).
9. Changed all CallLab and one CallLabB to ProgramName$ Program#.
JHE}

{Prog Numeric Format Definitions *******************************************}

#1 = '#.00'
#2 = '###.###;0.'
#3 = '*###.###;0.'
#4 = '#####.###;0'
#5 = '#######0'
#6 = '####.##0' {Changed - JHE}
#7 = 'ą####.###;+0'

FORMAT(FileFeet#,1)
FORMAT(FileMeters#,1)
FORMAT(ToolDiameter#,4) {.72}
FORMAT(TrackZNO#,4) {Added - JHE}
FORMAT(FeedTapIPR#,4) {Added - JHE}
FORMAT(Retract#,4) {Added - JHE}
FORMAT(Program#,5)
FORMAT(CallMasterNum#,5)
FORMAT(Sequence#,5)
FORMAT(Operation#,5) {.72}
FORMAT(Tool#,5) {.72}
FORMAT(NewWFO#,5) {.72}
FORMAT(Parts#,5) {.72}
FORMAT(Dwell#,6) {.72}
FORMAT(ClearancePlane1#,4)
FORMAT(ClearancePlane2#,4)
FORMAT(ZDepth#,4)
FORMAT(Peck#,4)
FORMAT(PartShiftX#,7)
FORMAT(PartShiftY#,7)
FORMAT(PartShiftZ#,7)
FORMAT(RepeatX#,7)
FORMAT(RepeatY#,7)
FORMAT(RepeatZ#,7)

{Prog Subroutines **********************************************************}

RestoreScale:
IF NOT Metric? {CAM file is in English, tools and tool path}
SetScale('25.4') { change to Metric, this is an Metric post}
END
RETURN

DoSubComment:
IF UseComments? AND SubComment?
'( SUB NUMBER: ' Program# ' )' EOL
END
RETURN

DoOpComments:
IF UseComments?
SetScale('1')
IF OperationIDComment?
'( OPERATION ' Operation# ': ' OperationType$ ' )' EOL
END
IF OperationComment?
'( ' OperationComment$ ' )' EOL
END
IF WorkGroupComment?
'( ' WorkGroupComment$ ' )' EOL
END
IF ToolTypeComment?
'( TOOL ' Tool# ': ' ToolDiameter# ' ' ToolType$ ' )' EOL
END
IF ToolComment?
'( ' ToolComment$ ' )' EOL
END
RestoreScale
END
RETURN

PSInit: {reset flags}
NewWFOF
RotateF
OptCyc1F
MasterOpF
CallMasterOpF
RETURN

PSStuff: {revised.72}
IF FourthCW?
FORMAT(FourthDegree#,2)
SeqC 'A' FourthDegree# EOL
FourthCWF {reset flag}
END
IF FourthCCW?
FORMAT(FourthDegree#,3)
SeqC 'A' FourthDegree# EOL
FourthCCWF {reset flag}
END
IF FifthCW?
FORMAT(FifthDegree#,2)
SeqC 'B' FifthDegree# EOL
FifthCWF {reset flag}
END
IF FifthCCW?
FORMAT(FifthDegree#,3)
SeqC 'B' FifthDegree# EOL
FifthCCWF {reset flag}
END
RETURN

DoPostScript:
PSInit
EachPS
SeqC PostScript EOL {literals}
PSStuff {commands}
NextPS
RETURN

DoEndOpPS:
PSInit
EachEOPS
SeqC EndOpPS EOL {literals}
PSStuff {commands}
NextPS
RETURN

EntryMove:
IF FeedEntry?
SeqC Feed ZIn FeedEntC EOL {Added C to FeedEnt - JHE}
ELSE
SeqC RapidC ZIn EOL
END
RETURN

StartSub:
OpenSub
EOR '_N_' ProgramName$ Program# '_SPF' EOL {Changed - JHE}
{'%SPF' Program# EOL} {Removed - JHE}
DoSubComment
Seq {drop unconditional to force seq# on 1st line of sub}
RETURN

SubWarning:
IF NOT FeedConnect?
IF AnyZshift?
' ' EOL
'( WARNING Z CLEARANCE WILL CHANGE WITH EACH CYCLE OF SUB REPEAT )' EOL
' ' EOL
END
END
RETURN

StdSub:
SeqC ' V1=0 V2=0 V3=0' EOL
SeqC ' ' ProgramName$ Program# RepLab RepCycs EOL
StartSub
RETURN

FinishSub1: {part 1}
SeqC CRCOffC
IF NOT FeedConnect?
IF AutoCycle?
ZCP3C
ELSE
IF FIFO? {.81}
FeedC ZCP3C FeedEntC
ELSE
RapidC ZCP3C
END
END
END
EOL
RETURN

FinishSubG92: {part 2}
SeqC ' V1=V1' RepeatX# ' V2=V2' RepeatY# ' V3=V3' RepeatZ# EOL
SeqC Preset ' X=V1 Y=V2 Z=V3' EOL
SeqC EndSub EOL
CloseSub
SeqC Preset ' X0 Y0 Z0' EOL
RETURN

OpenMP:
SeqC ' V1=0 V2=0 V3=0' EOL
NewProg
IF WorkFixtureOffsets?
NewWFO
EACHWFO
SeqC SetWFO ' ' ProgramName$ Program# RepLab OnePart EOL
IncWFO
NEXTWFO
ELSE
SeqC ' ' ProgramName$ Program# RepLab Parts EOL
END
StartSub
RETURN

CloseMP:
IF WorkFixtureOffsets?
SeqC EndSub EOL
CloseSub
SeqC WFO1 EOL
ELSE
SeqC ' V1=V1' PartShiftX# ' V2=V2' PartShiftY# ' V3=V3' PartShiftZ# EOL
SeqC Preset ' X=V1 Y=V2 Z=V3' EOL
SeqC EndSub EOL
CloseSub
SeqC Preset ' X0 Y0 Z0' EOL
END
RETURN

DoAbsOrInc:
IF Flag?('1') AND AbsoluteMoves?
IF ZMove? AND AbsValue?
IncValue
ELSE
IF NOT ZMove? AND NOT AbsValue?
AbsValue
END
END
END
RETURN

DoDrillAbsOrInc:
IF Flag?('1') AND AbsoluteMoves?
IF SPZMove? AND AbsValue?
IncValue
ELSE
IF NOT SPZMove? AND NOT AbsValue?
AbsValue
END
END
END
RETURN

RestoreAbsOrInc:
IF Flag?('1') AND AbsoluteMoves? AND NOT AbsValue?
SeqC AbsValue EOL
END
RETURN

FormatArc:
DoAbsOrInc
IF ArcCW?
CWArcC
ELSE
CCWArcC
END
MoveXYZC
IF ArcIJFormat?
ArcIJC
ELSE
ArcRC
END
RETURN

ToolPath:
ResetCRCNum
EACHFeat
IF PointFeat?
IF AutoCycle?
SeqC MoveSXYC EOL
SeqC ' ' ProgramName$ Program# RepLab OnePart EOL
CalcACSRXY {calc tool position after sub call, CalcAutoCycleStatusRecordXY}
ELSE
IF NOT FirstFeat?
SeqC Rapid DoDrillAbsOrInc MoveSX MoveSY EOL {Changed - JHE}
END
END
ELSE
IF RapidFeat?
IF LastFeat?
SeqC DoAbsOrInc CRCOffC RapidC MoveXYZC EOL
ELSE
IF ZMove? {skip CRCOn until first non-Z move line, skipping ramps}
SeqC DoAbsOrInc RapidC MoveXYZC EOL
ELSE
IF XMove? OR YMove? OR ZMove?
SeqC DoAbsOrInc CRCOnC RapidC MoveXYZC EOL
END
END
END
ELSE
IF LineFeat?
IF LastFeat?
SeqC DoAbsOrInc CRCOffC FeedC MoveXYZC FeedRateC EOL
ELSE
IF ZMove? {skip CRCOn until first non-Z move line, skipping ramps}
SeqC DoAbsOrInc FeedC MoveXYZC FeedRateC EOL
ELSE
IF Decelerate?
IF RoomToDecel?
DecelMove1
SeqC DoAbsOrInc CRCOnC FeedC MoveXYZC FeedRateC EOL
DecelMove2
END
SeqC DoAbsOrInc CRCOnC FeedC MoveXYZC DecelFeed EOL
ELSE
IF XMove? OR YMove? OR ZMove?
SeqC DoAbsOrInc CRCOnC FeedC MoveXYZC FeedRateC EOL
END
END
END
END
ELSE
IF ArcFeat?
EACHQuadrant
IF LastQuadrant? AND Decelerate?
IF RoomToDecel?
DecelMove1
SeqC FormatArc ArcFeedC EOL
DecelMove2
END
SeqC FormatArc DecelFeed EOL
ELSE
SeqC FormatArc ArcFeedC EOL
END
NEXTQuadrant
END
END
END
END
NEXTFeat
RestoreAbsOrInc
RETURN

WFOStuff:
IF NewWFO?
IF MultipleParts?
'*** WARNING *** DO NOT USE NEWWFO() WITH NCPOST MULTIPLE PARTS'
ELSE
' G' NewWFO#
END
ELSE
IF NOT SameTool?
IF NeedWFO1?
' G' NewWFO#
END
END
END
RETURN

AutoCycCutSub1: {part 1}
SaveSubStatus {save tool position}
SetPass1 {element cut moves}
StartSub
SetSRXYtoSP
SeqC IncValue EOL
RETURN

AutoCycCutSub2: {part 2}
ToolPath
SeqC AbsOrInc
IF Repeats? AND FeedConnect? AND ZshiftOnly?
{.69 removed RapidC} {.71.2 removed CRCOffC, gets turned off in ToolPath}
ELSE
IF FIFO? {.81}
FeedC ZCP2 FeedEntC
ELSE
RapidC ZCP2
END
END
EOL
SeqC EndSub EOL
CloseSub
SetSRSubXY {restore SR to 1st position value}
SetSRSubMove
RETURN

AutoCycPat:
SetPass2 {position pattern}
ToolPath {call after NewProg for correct sub calls}
SetPass1 {reset}
RETURN

Milling:
IF AutoCycle?
NewProg
AutoCycCutSub1
EntryMove
AutoCycCutSub2
AutoCycPat
ELSE
EntryMove
ToolPath
END
RETURN

G92Sub:
SubWarning
StdSub
SeqC AbsOrInc Connect StrtPos EOL
Milling
FinishSub1
FinishSubG92
RETURN

ZonlyRepAutoCycle:
AutoCycPat {write pattern moves and main calls}
StartSub
NewProg
EachCycle
SetSRXYtoEP
IF FeedConnect?
IF NOT FirstCycle?
IF SPXMove? OR SPYMove?
SeqC Feed IncValue StrtPosC EOL
SeqC AbsOrInc
ELSE
SeqC Feed
END
ELSE
SeqC Feed
END
ZInPlusInc FeedEnt EOL
ELSE
IF NOT FirstCycle?
IF SPXMove? OR SPYMove?
SeqC Rapid IncValue StrtPosC EOL
IF FeedEntry?
SeqC AbsOrInc ZCP2PlusInc EOL
SeqC Feed ZInPlusInc FeedEnt EOL
ELSE
SeqC AbsOrInc ZInPlusInc EOL
END
ELSE
IF FeedEntry?
SeqC Rapid ZCP2PlusInc EOL
SeqC Feed ZInPlusInc FeedEnt EOL
ELSE
SeqC Rapid ZInPlusInc EOL
END
END
ELSE
IF FeedEntry?
SeqC Feed ZInPlusInc FeedEnt EOL
ELSE
SeqC Rapid ZInPlusInc EOL
END
END
END
IF FirstCycle?
SetStatusOff {protect Z position for incremental sub}
END
SeqC ' ' ProgramName$ Program# RepLab OnePart EOL
NextCycle
SetStatusOn
AutoCycCutSub1 {build element sub}
AutoCycCutSub2
IF FeedConnect? {there is no Z up in the sub}
IF FIFO?
SeqC Feed ZCP2 FeedEnt EOL
ELSE
SeqC Rapid ZCP2 EOL
END
END
SeqC EndSub EOL
CloseSub
{Element shift, not pattern}
RETURN

ZonlyRep:
EachCycle
IF NOT FirstCycle?
SeqC Connect StrtPos EOL {.71.2, added Connect}
END
IF FeedConnect?
SeqC FeedC ZInPlusInc FeedEnt EOL {.71.2, changed to FeedC}
ELSE {Entry/Exit Connect}
IF FeedEntry?
IF NOT FirstCycle?
SeqC RapidC ZCP2PlusIncC EOL {can't call for cycle =1} {.69 added Rapid, reads better} {.71.2, changed to RapidC, reads better}
END
SeqC Feed ZInPlusInc FeedEnt EOL
ELSE
SeqC RapidC ZInPlusInc EOL {.69 added Rapid, reads better} {.71.2, changed to RapidC, reads better}
END
END
SeqC ' ' ProgramName$ Program# RepLab OnePart EOL
NextCycle
StartSub
TrackZNO# FIRST SPZ#
ToolPath
FinishSub1
SeqC EndSub EOL
CloseSub
RETURN

CheckPass:
IF AutoCycle? {use the correct StrtPos}
SetPass2
ELSE
SetPass1
END
RETURN

SkipToLastFeat:
EachFeat
IF LastFeat?
TrackXNO# SPX#
TrackYNO# SPY#
END
NextFeat
RETURN

SetDrillEndOpZ:
IF RetractToCP1?
TrackZNO# ClearancePlane1#
ELSE
TrackZNO# ClearancePlane2#
END
RETURN

{Start of executable Prog **************************************************}

{setup and initializations}
InitProg
ReverseXZArcs
InitWFONum
SetFlood
UseSeparateSubCalls
SetMaxSeparateSubCalls('50') {?}
SetMaxRPM('10000') {?}
IF Metric?
SetMaxFeed('12700')
ELSE
SetMaxFeed('500') {?}
END
SetFlagF('1') { Milling ZShiftOnly SepSubs }
IF PSComment? AND UseComments?
'PostScript:' EOL
' Literals: put between single or double quotes.' EOL
' Separate commands and literals with at least one space.' EOL
' A CR ( RETURN key ) will start a new line.' EOL
' Commands: may be capital and/or lower case letters. Separate commands with a space.' EOL
' EndOP -' EOL
' all literals and commands before an ENDOP command' EOL
' will appear at the beginning of the operation. All ' EOL
' literals and commands after an ENDOP command will appear' EOL
' at the end of the operation. ' EOL
' NewWFO(56), NWFO(56) -' EOL
' The Work Fixture Offset # you specify will be used for all following operations.' EOL
' Do not use with the ncPost multiple part option.' EOL
' 4thAxisCW(12.5), 4ACW(12.5) -' EOL
' generates a + A move of the value you specify' EOL
' 4thAxisCCW(22.5), 4ACCW(22.5) -' EOL
' generates a - A move of the value you specify' EOL
' 5thAxisCW(30), 5ACW(30) -' EOL
' generates a + B move of the value you specify' EOL
' 5thAxisCCW(22.5), 5ACCW(22.5) -' EOL
' generates a - B move of the value you specify' EOL
END
EachOp {Start of post processing *********************}
IF FirstOperation?
EOR '_N_' ProgramName$ '_MPF' EOL {Changed - JHE}
IF UseComments?
IF ProgramNameComment?
'( PROGRAM: ' ProgramName$ ' )' EOL
END
IF ProgramComment?
'( ' ProgramComment$ ' )' EOL
END
IF FormatNameComment?
'( FORMAT: ' FormatName$ ' )' EOL
END
IF TimeComment?
'( ' Date$ ' AT ' Time$ ' )' EOL
END
IF MovesComment?
'( OUTPUT IN ' MoveType$ ' MILLIMETERS )' EOL
END
IF PartsComment?
'( PARTS PROGRAMMED: ' Parts# ' )' EOL
END
IF StartToolComment?
'( FIRST TOOL IN SPINDLE )' EOL
END
END
OpenSub
RestoreScale
{'@100 K' Sequence# EOL} {Removed - JHE}
IF MultipleParts? AND AllToolsOnePart?
OpenMP
END
DoOpComments
DoPostScript
{*** Removed 2 lines - JHE
Seq Plane ' G80' CRCOff EOL
SeqC WFOStuff ' G64' Speed SpinOn ' R15=' OpToolID EOL ***}
Seq OpToolID EOL {Added - JHE}
SeqC ToolChng EOL {Added - JHE}
SeqC WFOStuff EOL {Added - JHE}
IF MultipleParts? AND OneToolAllParts? AND FullUp?
OpenMP
END
CheckPass
SeqC Rapid Plane AbsOrInc StrtPos OfstOn FeedEnt SpinOn Speed EOL
SeqC CoolOn EOL
IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane?
OpenMP
SeqC Rapid AbsOrInc StrtPos EOL
END
ELSE
IF NewTool?

{Finish off last Operation}

IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane?
CloseMP
END
SeqC CoolOff EOL
IF MultipleParts? AND OneToolAllParts? AND FullUp?
CloseMP
END
DoEndOpPS
{*** Removed 3 lines - JHE
SeqC ' L2 P1' EOL
' ' EOL
SeqC ' L1 P1 R15=' OpToolID EOL ***}
IF LAST ProgStop?
SeqC ' M0' EOL
ELSE
SeqC ProgStop EOL
END

{Start new Operation, NewTool}

DoOpComments
DoPostScript
{*** Removed 2 lines - JHE
Seq Plane ' G80' CRCOff EOL
SeqC WFOStuff ' G64' Speed SpinOn EOL ***}
Seq OpToolID EOL {Added - JHE}
SeqC ToolChng EOL {Added - JHE}
SeqC WFOStuff EOL {Added - JHE}
IF MultipleParts? AND OneToolAllParts? AND FullUp?
OpenMP
END
CheckPass
SeqC Rapid Plane AbsOrInc StrtPos OfstOn FeedEnt SpinOn Speed EOL
SeqC CoolOn EOL
IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane?
OpenMP
SeqC Rapid AbsOrInc StrtPos EOL
END
ELSE
IF SameTool?

{Finish off last Operation}

IF LAST ProgStop? OR CoolOff? AND LAST NOT CoolOff?
SeqC CoolOff EOL
END
IF LAST ProgStop? OR NewToolOffset?
SeqC Rapid ' G90 Z100.' EOL {Changed - JHE}
END
DoEndOpPS
IF LAST ProgStop?
SeqC ' M0' EOL
END

{Start new Operation, SameTool}

DoOpComments
DoPostScript
SeqC WFOStuff EOL
CheckPass
SeqC Rapid PlaneC AbsOrInc StrtPos {Changed this block - JHE}
IF LAST ProgStop? OR NewToolOffset?
OfstOn
END
FeedEnt
IF LAST ProgStop?
SpinOn Speed EOL
ELSE
SpeedC EOL
END
IF LAST ProgStop? OR NOT CoolOff? AND LAST CoolOff?
SeqC CoolOn EOL
END
END
END
END {common point for all operations}
IF Milling?
SeqC ZCP2C EOL
IF Repeats?
NewProg
IF ZshiftOnly?
IF AutoCycle? {incremental Autocycle sub can have Z moves}
ZonlyRepAutoCycle
ELSE {Z shift only, NOT Auto Cycle}
IF UseSeparateSubCalls? AND CyclesLessThanMaxSubCalls?
SetFlag('1') { Milling ZShiftOnly SepSubs }
ZonlyRep
SetFlagF('1')
ELSE {no sep subs desired}
G92Sub
END
END {end Auto Cycle IF}
ELSE {not Z only}
G92Sub
END {end Z only IF}
ELSE {no repeat OPs}
Milling
END
IF AutoCycle?
SeqC ZCP3C EOL
ELSE
IF FIFO? {.81}
SeqC FeedC CRCOffC ZCP3C FeedEntC EOL
ELSE
SeqC RapidC CRCOffC ZCP3C EOL
END
END
ELSE
IF Drilling?
IF Repeats?
NewProg
StdSub
SeqC Rapid AbsOrInc StrtPos EOL
END
IF RetractToCP1?
SeqC AbsOrInc ZCP1 EOL
ELSE
SeqC AbsOrInc ZCP2 EOL
END
GetCycle
';USER_' Cycle EOL {Added, comment - JHE}
IF Peck?
SeqC ' R1=' Peck# ' R2=' ClearancePlane2# ' R3=' ZDepth#
ELSE
SeqC ' R2=' ClearancePlane2# ' R3=' ZDepth#
END
IF FIDRO?
' R4=' Dwell#
END
IF FIFO? AND Dwell?
' R4=' Dwell#
END
IF FIFO?
' R7=100 R8=100' {Added, percent of feed in/out - JHE}
END
IF Tap?
' R9=' FeedTapIPR#('1')
END
IF Peck?
' R10=3 R11=' Retract# EOL
ELSE
' R10=3' EOL
END
SeqC Cycle EOL
IF CallMasterOp?
SeqC ' ' ProgramName$ CallMasterNum# RepLab OnePart EOL
SkipToLastFeat
ELSE
TrackZNO# FIRST SPZ#
IF MasterOp?
SetFlag('1') {std sep sub Zreps in effect}
NewMasterProg
SeqC ' ' ProgramName$ Program# RepLab OnePart EOL
StartSub
ToolPath
SeqC EndSub EOL
CloseSub
SetFlagF('1') {not std sep sub Zreps in effect}
ELSE
ToolPath
END
END
SetDrillEndOpZ
SeqC ' G80' EOL
SeqC Rapid ZCP3 EOL
IF Repeats?
FinishSubG92
END
SeqC RapidC ZCP3C EOL
END
END
NextOp {loops back to EachOP until last Operation}

{End of program ************************************************************}

{finish last operation}
IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane?
CloseMP
END
SeqC CoolOff EOL
SeqC Rapid ' G90 Z100.' EOL {Changed - JHE}
IF MultipleParts? AND OneToolAllParts? AND FullUp?
CloseMP
END
DoEndOpPS
{*** Removed 5 lines - JHE
SeqC ' L2 P1' EOL
SeqC ' ' EOL
IF NOT FirstTool?
SeqC ' L1 P1 R15=' UnTool EOL
END ***}
IF ProgStop?
SeqC ' M0' EOL
ELSE
SeqC ProgStop EOL
END
IF MultipleParts? AND AllToolsOnePart?
CloseMP
END
{SeqC ' G53 Y0' EOL} {Removed - JHE}
SeqC EOP EOL
CloseSub
Post2 {organize Subs into one program}
EOR EOL
Close
IF UseComments?
Reopen
SetScale('1')
IF FileBytesComment?
'( FILE LENGTH: ' FileBytes# ' CHARACTERS )' EOL
END
IF FileFeetComment?
'( FILE LENGTH: ' FileFeet# ' FEET )' EOL
END
IF FileMetersComment?
'( FILE LENGTH: ' FileMeters# ' METERS )' EOL
END
Close
END


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