{added CRCOffC to rapid up and repeats, same as all other Fadal posts, 9/26/88 WFG} {Changed max rpm from 10000 to 15000 JR 6/5/89}
{1/26/90, Updated: Fadal M003.58, to .69 format, JR} {2/90/90, Updated: Fadal M003.69, to .70 format, JR} {3/23/90, 15000 max RPM, JR}
{4/6/90 Added '01' literal for looping once on CallLab line at ZonlyRepAutoCycle & ZonlyRep subs. DWB}
{7/24/90, Added InitProg globally to posts with this remark, DWB} {7/24/90, Replaced all occurances of SetSRXYZero with SetSRXYtoSP, DWB} {8/10/90, Updated: Fadal M003.71 to .74 format, JR}
{8/10/90 Copied & modified: Fadal M003.74 For: Admiral Add CRCOffsetC & ResetCRCNum. Change to First Tool Not In Spindle. OpToolID & ToolChng on same line. WFO's output for MultipleParts & NewWFO only. Added 'Z0H0' for offset cancel (full up) with CoolOff on same line. Remove StrtPos from drill cycle line. CoolOn on same line as OfstOn. Combine M codes on 1 line. Jim Radcliffe}
{4/03/91 Modified: Fadal (AEM) M332.74 For: Gibbs & Associates Updated to Version 4.0 per Fanuc 6M M001.80 Format. DWB}
{7/2/92 Copied & modified from Fadal (AEM) M332.79 New designation Fadal Format 1 (Amcraft) M---.-- For Amcraft Add WFO to move to StrtPos. Add StrtPos to WFO's at multi parts. Change 'Z0H0' to 'G0G49Z0' for offset cancel and remove CoolOff except at end. Add 'X0Y10.E0' to bring table to operator for loading. Works with VMC 4020 only. Y value would differ for other models. Not ideal way to handle but consistent with customers current method. Add 'M0' before 'M2' at end of program so that table stops at modified E0 position. Add StrtPos to drill cycle line. Move Rapid StrtPos lines ahead of IF Multiparts? lines. KC}
{8/19/92 Added "SetProgNum" to reset subroutine numbers to one "1" regardless of program number KC}
{2/11/93 Created from Fadal Format 1 [AC] M509.81.2 For: Fadal By: [cwh] Changed 'X0Y10.E0' at end to 'X0Y0Z0E0'. } {2/16/93 For: Fadal By: [cwh] Changed EOP from M2 to M30. Changed 'G0G49Z0M5M9' at end to 'M5M9' & 'G0G90Z0H0'. Removed the trailing comments. Added a 'G8' on a line by itself before the first G1, G2, G3 following a G0. Changed the tapping cycles back to a standard Fanuc format. } {2/22/93 For: Fadal By: [cwh] Changed all 'G0G49Z0' to 'G0H0Z0'. } {3/8/93 For: Fadal By: [cwh] Modified the tap cycle section to test for OptCyc1. ( rigid tap, set in the post via a PS command. ) Modified the drilling cycle to check for Pulse coolant for use as a Positive Approach flag. ( set in the post via a PS command. ) } {5/5/93 For: Gibbs By: [cwh] Changed all CRCOffsetC to "'D' Tool#". Also made use of flag('1') to determine when to output. This was done to counter act a change made in the Catalyst post code that now adds 50 to the tool number to derive the CRC Offset value. } {5/13/93 For: Fadal By: [cwh] Modified the WFOStuff routine to handle work fixture offsets better with multiple parts by checking the NeedWFO1 boolean. } {6/17/93 For: Fadal By: [cwh] Modified the second and consequent tool changes from G0 H0 Z0 M9 T# M6 to M5 M9 T# M6 Changed the ending sequence to G0 G90 M5 M9 G53 Z0 X0 Y0 Z0 E0 H0 M30 Changed the spindle on line for Rigid Tap cycles to S#### G84.2
Added the spindle speed value to the end of the Rigid Tap cycle definition line. Changed the coolant on command from M7 to M8. } {6/23/93 For: Fadal By: [cwh] Modified the second and consequent tool changes to output a 'M5 M9' regardless of the ToolChangeAtHome? result. } {12/23/93 For: Fadal By: [cwh] Modified to output CRC on leadin arc moves. Also CRC cancelation is on a line by itself. Modified to limit the maximum number of repeats per sub call to 99. }
{5/12/94 Modified: CNCVIS2 M611.PST For: Gibbs & Associates Versions: ncCad 4.33/ncCAM 4.33/ncPost 4.33.02/Compost 4.21.21 Updated to Version 4.2 per Fanuc 6M M001.81.2d Format. Reorganized Prog Formats. Added FIFO? at FinishSub1, AutoCycCutSub2, ZonlyRepAutoCycle subs and end of IF Milling. Added TrackZNO# FIRST SPZ# at IF Drilling? section to allow for conditionality of MoveSXYZC command. Moved UnSkipZ from FinishSub1 to ZOnlyRep where SkipZ is set. Added RestoreScale Sub per 4-Axis Post Processor. Added CkCRC sub for CRCOffC per version 4.2. CutterRadiusCompensation ExitLength will output G40 on LastFeat AND LineFeat at StdLine sub. Added Move Checker at StdLine. Deleted StrtPosC at AutoCycCutSub1 Moved SetPass1 from ZonlyRepAutoCycle to AutoCycPat Made necessary corrections. Added FORMAT#7 '00' for Recall# to output leading zeros for Repeat Loops value. Modified OperationIDComment at DoOpComments. Modified ToolTypeComment at DoOpComments. Moved CheckPass call to before StrtPos at FirstOperation and NewTool. This is important for correct AutoCycle SetPass2 StrtPos values. Changed SeqLabC to SeqLab where ToolPath output CRCOffC for LastFeat of ArcFeat. Changed SeqC to SeqLab at CoolOff and CoolOn booleans at SameTool. Change Post to CloseSub and Post2 at end of Prog. DWB}
{9/26/94 Modified: CNCVIS2 M611.81.2 to CNCVIS2 M611.81.3 For: Star Metal By: [cwh] Modified the main section to handle the use of multiple parts better with respect to initial postioning and spindle on and off commands. }
{11/16/94 Fixed bug with Program Stops Tom Hubina}
{6/9/95 Fixed CRC so it won't output on a helix TH}
{7/10/95 Updated: CNCVIS2 M611.81.5 For: Gibbs & Associates Versions: ncCad 4.33.01/ncCAM 4.33.01/ncPost 4.33.06/Catalyst v2.14.40/Compost 4.21.30/1.0a Changes made per Pete Jackson Updated to Version 4.2 per Fanuc 6M M001.81.2g Format. Modified CkCRC sub. Added logic to suppress output of CRCOnC on ZMove Feature. Added logic to suppress output of CRCOnC in OneFeat ToolPath. Moved ResetCRCNum at start of ToolPath to CkCRC sub. Added support of CRC during multiple pocket dog-bone operation. Added condition to output CRCOnC for XMove OR YMove only at CkCRC sub. Outputs G41/G42 on First LineFeat after Z Plunge. Modified condition to output CRCOffC for LastFeat AND AutoCycle at ToolPath RapidFeat. Assures that G40 is not output prior to LastFeat. Added CRCOffC to ZMoveOnly Feature at ToolPath RapidFeat. Outputs G40 at all Z Retract blocks. Deleted DoArcCRC sub. CkCRC sub now also called at FormatArc sub. Deletes use of Flag(8) Deleted CRCValue sub. Not needed because problem has been resolved, see 5/5/93. Deleted SetFlagF(9) at setup and initializations. Was not being used anywhere. Simplified output of Canned Drill Cycle block at IF Drilling. DWB}
{7/14/95, Updated CNCVIS2 M611.81.7 to .85 format per v2.20 Update Instructions .01, JR} {1/17/96, Updated .85 to .86 version, MPK} {3/22/96, Tested ZOnlyRepAutoCycle, Changed version # to .89, MPK}
{1/20/98, Initial : CNCVIS2 M611.89 Created: CNCVIS2 M611.89.1 Customer: Fadal Post - Changes made per Regal Machine
Changes to "Prog":
1. Added FORMAT (4.4) to TrackZNO# (to eliminate G91Z0. blocks in drilling). JHE}
Changes to Prog: 1) Common Point/Drilling - Corrected bad Tapping output.
** For future reference: All Fadal Format 2 posts need to have an S word in the cycle definition lines for Compression and Rigid Tapping. The S word in the cycle definition line and the Speed command need to be identical. The S word does not necessarily need to have a decimal point. A .2 for high range is not necessary but often used. ** CDH}
{14Dec98 Original: CNCVIS2 M611.89.3 Created: CNCVIS2 PM611.17 For: Wellite Ind. Inc Added Post Header Comment at the top of Prog. Updated to Simple Positioning, Rotary MIll Post, per Fanuc 6M PM001.17.1 Charles Winston}
{12/23/98 Updated & Modified: CNCVIS2 PM611.17 Created: CNCVIS2 PM611.17.3 For: Wellite Ind. Inc Versions: Virtual 5.03/ComPost2 1.7b11 Updated for Catalyst v5.03 per Fanuc 6M PM001.17.2 Format. Deleted FIRST modifier at two places doSepSubContour. Deleted FIRST modifier at setSepSubZ. Deleted FIRST modifier at drillingOp. Deleted Rotations? condition at doSepSubSPMove. Deleted ZCP3 at doSepSubExit. Modified for non-AutoCycle. Deleted NOT Rotations? condition at zonlyRepAutoCycle. Moved resetSepSubSR at zonlyRepAutoCycle. Deleted FeedConnect? AND Rotations? condition at zonlyRepAutoCycle. Also Rapid ZCP3. Moved resetSepSubSR at zonlyRep. Added ELSE condition for TrackZNO# ClearancePlane3# at zonlyRep. Deleted LastRotation at end of rotaryReps. Added Tracking at end of rotaryReps. Exchanged FORMATs #7 and #8 at Prog Numeric Format Definitions. Changed TRUNC# from FORMAT#7 to #8 at Prog Numeric Format Definitions. Changed CallMasterNum# from FORMAT#7 to #8 at Prog Numeric Format Definitions. Changed Program2# from FORMAT#7 to #5 at Prog Numeric Format Definitions. Added reFORMATting of Recall# at stdSub and openMP. Rewrote handling of CutterRadiusCompensation. Rewrote ckCRC procedure. Rewrote handling of CRCOffC. Deleted at finishSub1, tpArcFeat autoCycCutSub2 and 2 times at millingOp. Added at end of toolPath. Changed CRCOffsetC to ckCRCNum at tpArcFeat. Rewrote handling of 'G8' corner rounding mode. Deleted at tpLineFeat and tpArcFeat. Added at toolPath. Rewrote handling of Speed SpinOn. Added GetSpeedAndSpinOn procedure. Used to output Speed with SpinOn or G84.2. Considers all possibilities. Called from firstOp2, newToolOp4 and sameToolOp3. Deleted SubCall at tpPointFeat and rotaryReps. Changed 'L' to CallLabB for CallMasterOp at rotaryReps. Added G84.1 Rigid Tap Cycle at rotaryReps. Changed StrtPos to doStartPos at drillingOp. Changed 'G80' to DrillOff at drillingOp. Changed ProgID1 to SeqLab 'O' Program# at initOp. Rewrote sameToolOp3. Changed Reseq to Retag at end3. DWB}
{1/14/99 Updated: CNCVIS2 PM611.17.3 Created: CNCVIS2 PM611.17.4 For: Gibbs & Associates Versions: Virtual 5.04.05/ComPost2 1.7b15 Changes made per Pete Jackson. Updated for Catalyst v5 per Fanuc 6M PM001.17.3 Format. DWB}
{1/14/99 Updated: CNCVIS2 PM611.17.4 Created: CNCVIS2 RM611.17.4 For: Gibbs & Associates Versions: Virtual 5.04.05/ComPost2 1.7b15 Changes made per Pete Jackson. Updated for Catalyst v5 per Fanuc 6M RM001.17.4 Format. DWB}
{1/20/99 Copied: CNCVIS2 RM611.17.4 Created: CNCVIS2 RM611.17.5 For: Gibbs & Associates Versions: Virtual 5.05.04/ComPost2 1.7b15 Added missing EACHFadalSegment/NEXTFadalSegment loop at tpRapidFeat and tpLineFeat. Added OR Rapid? at toolPath Changed SetArcSegmentAccuracy to be .0005 for English and .0127 for Metric at progStart. DWB}
Changes to Prog: 1) Pulse? - This boolean is no longer true when the user selects Positive Approach in any Drilling dialogue. This was changed in version 5.0. This boolean has been replaced with PosApproach? which still works correctly. CDH}
spReset: {update to the correct StartPos} TrackXNO# SPX# TrackYNO# SPY# TrackCNO# MoveC# IF AutoCycle? AND NOT PointFeat? Save# Num#('5') MoveC# { cOpEP } END RETURN
resetSP: {update to the correct StartPos} IF Rotations? OR Repeats? OR AutoCycle? CalcSCAng IF AbsValue? spReset ELSE SetAbs spReset SetInc END END RETURN
saveEP: {save the correct EndPos} IF PointFeat? IF AutoCycle? SetACSPCompF Save# Num#('1') ADD# Recall# Num#('1') SPX# { xOpEP } Save# Num#('2') ADD# Recall# Num#('2') SPY# { yOpEP } SetACSPComp ELSE Save# Num#('1') SPX# { xOpEP } Save# Num#('2') SPY# { yOpEP } END ELSE Save# Num#('1') EPX# { xOpEP } Save# Num#('2') EPY# { yOpEP } END Save# Num#('4') MoveC# { cOpEP } IF AutoCycle? AND NOT PointFeat? Save# Num#('5') SUB# MoveC# Recall# Num#('5') { cOpEP } END RETURN
getEP: {save the correct EndPos} IF Rotations? OR Repeats? OR AutoCycle? IF AbsValue? saveEP ELSE SetAbs saveEP SetInc END END RETURN
restoreScale: IF Metric? {CAM file is in Metric, tools and tool path} SetScale('.03937007874') { change to English, this is an English post} END RETURN
wfo: 'E' NewWFO# RETURN
wfoStuff: IF NewWFO? IF MultipleParts? AND WorkFixtureOffsets? EOL '*** WARNING *** DO NOT USE NEWWFO() WITH MULTIPLE PARTS AND WORK FIXTURE OFFSETS' EOL ELSE wfo END ELSE IF Flag?('2') { Need to output wfoStuff twice for MP-ESO-OTAP-ECP, once for all others } IF NOT SameTool? IF MultipleParts? IF WorkFixtureOffsets? WFO1 ELSE wfo END ELSE wfo END END END END SetFlagF('2') { Do not output WFO second time wfoStuff is called for MP-WFO-OTAP-ECP } RETURN
doSubComment: IF UseComments? AND SubComment? SeqLab '* SUB NUMBER: ' Program# EOL END RETURN
doOpComments: IF UseComments? SetScale('1') SeqLab '* OPERATION ' Operation# IF OperationIDComment? ': ' OperationType$ END EOL IF OperationComment? SeqLab '* ' OperationComment$ EOL END IF WorkGroupComment? SeqLab '* ' WorkGroupComment$ EOL END SeqLab '* TOOL ' Tool# IF ToolTypeComment? ': ' ToolDiameter# ' ' ToolType$ END EOL IF ToolComment? SeqLab '* ' ToolComment$ EOL END restoreScale END RETURN
psStuff: IF FifthCW? FORMAT(FifthDegree#,2) SeqLab 'B' FifthDegree# EOL FifthCWF END IF FifthCCW? FORMAT(FifthDegree#,3) SeqLab 'B' FifthDegree# EOL FifthCCWF END RETURN
absOrIncC: IF AbsoluteMoves? absValueC ELSE incValueC END RETURN
setAngleUnder360: {sets status register and machine to current rotary position between -360 and 360 deg} {Fanuc yes, Fadal no.} RETURN
doStartPos: IF RotaryMill? 'X' TrackX# StartPosX# 'Y0.' TrackYNO# StartPosY# ELSE StrtPos END IF AAxisAvail? CalcSCAng FadalMoveC ELSE TrackCNO# Num#('0') END RETURN
entryMove: IF FirstOperation? OR NewTool? RapidF# { Forces FeedEnt/FeedRate } ELSE IF LAST Rotations? OR LAST Repeats? RapidF# { Forces FeedEnt/FeedRate } END END IF FeedEntry? SeqLab Feed ZIn FeedEntC EOL ELSE SeqLab RapidC ZIn EOL END RETURN
subWarning: IF NOT FeedConnect? IF AnyZshift? ' ' EOL SeqLab '* WARNING Z CLEARANCE WILL CHANGE WITH EACH CYCLE OF SUB REPEAT' EOL ' ' EOL END END RETURN
stdSub: FORMAT(Recall#,6) Save# Num#('10') Num#('0') { FORMATting for Number of Subroutine Loops } EachRep Save# Num#('10') ADD# Recall# Num#('10') Num#('1') IF GreaterThan? Recall# Num#('10') Num#('99') SeqLab CallLab '99' EOL Save# Num#('10') Num#('1') END NextRep SeqLab CallLab Recall# Num#('10') EOL startSub FORMAT(Recall#,4) RETURN
finishSub1: {part 1} IF NOT FeedConnect? SeqLab RapidC ZCP3C EOL END RETURN
doWFOOps: IF Flag?('5') SetFlagF('5') { Suppress Redundant WFO for MP-WFO-OTAP-ECP } ELSE SeqLab Rapid doStartPos SetWFO EOL END SeqLab CallLab OnePart EOL RETURN
openMP: NewProg IF WorkFixtureOffsets? IF OneToolAllParts? AND ExitClearancePlane? SetFlag('5') { Suppress Redundant WFO for MP-WFO-OTAP-ECP } END NewWFO EachWFO {simple eachPart} doWFOOps IncWFO NextWFO {simple NextPart} startSub ELSE FORMAT(Recall#,6) Save# Num#('10') Num#('0') { FORMATting for Number of Subroutine Loops } EachPart Save# Num#('10') ADD# Recall# Num#('10') Num#('1') IF GreaterThan? Recall# Num#('10') Num#('99') SeqLab CallLab '99' EOL Save# Num#('10') Num#('1') END NextPart SeqLab CallLab Recall# Num#('10') EOL IF OneToolAllParts? AND ExitClearancePlane? SetFlag('2') { Need to output wfoStuff twice for MP-ESO-OTAP-ECP, once for all others } END startSub FORMAT(Recall#,4) END RETURN
doAbsOrInc: IF Rotations? AND RotaryMill? incValueC ELSE IF Flag?('1') { Milling ZShiftOnly SepSubs/DrillSubs activated } IF ZMove? incValueC ELSE absOrIncC END END END RETURN
doACAbsOrInc: IF Rotations? AND CMove? incValueC ELSE absOrIncC END RETURN
doDrillAbsOrInc: IF Rotations? AND RotaryMill? incValueC ELSE IF Flag?('1') { DrillSubs activated } IF SPZMove? incValueC ELSE absOrIncC END END END RETURN
restoreAbsOrInc: IF Rotations? AND RotaryMill? AND NOT AutoCycle? SeqLab absOrIncC EOL ELSE IF Flag?('1') { Milling ZShiftOnly SepSubs/DrillSubs activated } SeqLab absOrIncC EOL END END RETURN
ckCRC: IF LastFeat? IF NOT ArcFeat? CRCOffC END ELSE IF NOT ZMove? CRCOnC END END RETURN
ckCRCNum: IF NOT LastFeat? AND Equal? SPZ# EPZ# CRCOffsetC END RETURN
tpPointFeat: IF AutoCycle? IF RotaryMill? CalcSCAng SeqLab doACAbsOrInc MoveSXC FadalMoveCC EOL SetAbsOrInc TrackCNO# ADD# Recall# Num#('5') MoveC# EOL {calc MoveC position after sub call} ELSE SeqLab MoveSXYC EOL END IF Repeats? AND ZshiftOnly? SeqLab CallLabB TRUNC# SUB# Program# Num#('1') '01' EOL ELSE SeqLab CallLab '01' EOL END CalcACSRXY {calc tool position after sub call, CalcAutoCycleStatusRecordXY} ELSE IF FirstFeat? SetFlagF('9') { For valid Drill Rotation Sub } IF Rotations? IF NOT LastFeat? IF NOT MasterOp? SetFlag('9') { valid Drill Rotation Sub } NewProg StartSub END END END ELSE IF RotaryMill? CalcSCAng SeqLab doDrillAbsOrInc MoveSXC MoveSZC FadalMoveCC EOL ELSE SeqLab doDrillAbsOrInc MoveSXYZC EOL END END IF LastFeat? IF Flag?('9') { valid Drill Rotation Sub } restoreAbsOrInc IF NOT MasterOp? SeqLab EndSub EOL CloseSub END END END END RETURN
tpRapidFeat: IF RotaryMill? CalcCAng IF XMove? OR ZMove? OR CMove? EACHFadalSegment CalcCAng SeqLab doAbsOrInc ckCRC RapidC MoveXC MoveZC FadalMoveCC ckCRCNum EOL NEXTFadalSegment END ELSE IF XMove? OR YMove? OR ZMove? SeqLab doAbsOrInc ckCRC RapidC MoveXYZC ckCRCNum EOL END END RETURN
tpLineFeat: IF RotaryMill? CalcCAng IF XMove? OR ZMove? OR CMove? EACHFadalSegment CalcCAng SeqLab doAbsOrInc ckCRC FeedC MoveXC MoveZC FadalMoveCC AngleFeedC ckCRCNum EOL NEXTFadalSegment END ELSE IF XMove? OR YMove? OR ZMove? SeqLab doAbsOrInc ckCRC FeedC MoveXYZC FeedRateC ckCRCNum EOL END END RETURN
tpArcFeat: IF RotaryMill? EachArcSegment CalcCAng SeqLab doAbsOrInc ckCRC FeedC MoveXC MoveZC FadalMoveCC AngleFeedC ckCRCNum EOL NextArcSegment ELSE EACHQuadrant { Do not use NOT, FIRST, LAST or NEXT modifiers in this loop } SeqLab doAbsOrInc ckCRC IF ArcCW? CWArcC ELSE CCWArcC END MoveXYZC IF ArcIJFormat? ArcIJC ELSE ArcRC END ArcFeedC ckCRCNum EOL NEXTQuadrant END RETURN
toolPath: ResetCRCNum EACHFeat IF FirstFeat? resetSP END IF PointFeat? tpPointFeat ELSE IF RapidFeat? tpRapidFeat ELSE IF FirstFeat? OR Rapid? SeqLab 'G8' EOL END IF LineFeat? tpLineFeat ELSE IF ArcFeat? tpArcFeat END END END END IF LastFeat? getEP END NEXTFeat SeqLab CRCOffC EOL restoreAbsOrInc RETURN
autoCycCutSub2: {part 2} toolPath SeqLab absOrIncC IF Repeats? AND FeedConnect? AND ZshiftOnly? ELSE RapidC ZCP2 END EOL SeqLab EndSub EOL CloseSub SetSRSubXY {restore SR to 1st position value} SetSRSubMove RETURN
autoCycPat: SetPass2 {position pattern} toolPath {call after NewProg for correct sub calls} SetPass1 {reset} RETURN
milling: IF AutoCycle? NewProg autoCycCutSub1 entryMove autoCycCutSub2 autoCycPat ELSE entryMove toolPath END RETURN
doSepSubFeedConnect: IF FeedConnect? IF CMove? AngleFeedC ELSE FeedEntC END END RETURN
doSepSubSPMove: SetStatusOff IF RotaryMill? CalcSCAng IF SPXMove? OR CMove? IF Rotations? OR AutoCycle? incValueC END SeqLab Connect MoveSXC FadalMoveCC doSepSubFeedConnect EOL absOrIncC ELSE Connect END ELSE IF SPXMove? OR SPYMove? IF AutoCycle? incValueC END SeqLab Connect StrtPosC doSepSubFeedConnect EOL absOrIncC ELSE Connect END END SetStatusOn RETURN
doSepSubZMoves: IF FeedConnect? SeqLab FeedC ZInPlusInc FeedEnt EOL ELSE IF FeedEntry? IF NOT FirstCycle? SeqLab RapidC ZCP2PlusInc EOL END SeqLab Feed ZInPlusInc FeedEnt EOL ELSE IF FirstCycle? AND AutoCycle? Rapid END SeqLab RapidC ZInPlusInc EOL END END SeqLab CallLab '01' EOL IF NOT FeedConnect? AND NOT AbsValue? TrackZNO# ZCP2PlusInc# SeqLab ZCP2C EOL IF NOT AutoCycle? TrackZNO# ClearancePlane3# END END RETURN
zonlyRepAutoCycle: doSepSubContour EachCycle IF NOT FirstCycle? doSepSubSPMove END doSepSubZMoves NextCycle IF FeedConnect? doSepSubExit END SeqLab EndSub EOL CloseSub {Element shift, not pattern} autoCycPat {write pattern moves and main calls} resetSepSubSR TrackZNO# ClearancePlane2# RETURN
zonlyRep: doSepSubContour EachCycle IF NOT FirstCycle? doSepSubSPMove END doSepSubZMoves NextCycle resetSepSubSR IF FeedConnect? doSepSubExit ELSE TrackZNO# ClearancePlane3# END RETURN
millingOp: SeqLab ZCP2C EOL IF Repeats? NewProg IF ZshiftOnly? IF AutoCycle? {incremental Autocycle sub can have Z moves} zonlyRepAutoCycle ELSE {Z shift only, NOT Auto Cycle} SetFlag('1') { Milling ZShiftOnly SepSubs activated } zonlyRep SetFlagF('1') { Milling ZShiftOnly SepSubs deactivated } END {end Auto Cycle IF} ELSE {not Z only} g92Sub END {end Z only IF} ELSE {no repeat OPs} milling END IF AutoCycle? SeqLab ZCP3C EOL setSRXYtoACEP ELSE SeqLab RapidC ZCP3C EOL END RETURN
skipToLastFeat: EachFeat IF LastFeat? TrackXNO# SPX# TrackYNO# SPY# CalcSCAng TrackCNO# MoveC# END NextFeat RETURN
setDrillEndOpZ: IF RetractToCP1? TrackZNO# ClearancePlane1# ELSE TrackZNO# ClearancePlane2# END RETURN
drillingOp: IF NOT Rotations? IF PosApproach? { Positive Approach On } SeqLab 'M46' EOL END END SeqLab DrillCP EOL GetCycle SeqLab IF RigidTap? 'G84.1' ELSE Cycle END FromCP doStartPos ZDepth RLevel Dwell Peck Retract FeedEnt IF RigidTap? Speed END EOL IF CallMasterOp? SeqLab CallLabB CallMasterNum# '01' EOL skipToLastFeat ELSE TrackZNO# SPZ# IF MasterOp? SetFlag('1') { DrillSubs activated } NewMasterProg SeqLab CallLab '01' EOL startSub toolPath SeqLab EndSub EOL CloseSub SetFlagF('1') { DrillSubs deactivated } ELSE toolPath END END setDrillEndOpZ IF NOT Rotations? IF PosApproach? { Positive Approach Off } SeqLab 'M47' EOL END SeqLab DrillOff Rapid ZCP3 EOL END RETURN
getSpeed: IF Drilling? GetCycle END IF Drilling? AND RigidTap? IF FirstOperation? OR NewTool? SeqLab Speed EOL END SeqLab SpeedC EOL SeqLab 'G84.2' EOL ELSE IF FirstOperation? OR NewTool? SeqLab Speed SpinOn EOL ELSE { SameTool } IF LAST ProgStop? SeqLab SpeedC SpinOn EOL ELSE SeqLab SpeedC EOL END END END RETURN
checkPass: {use the correct StrtPos} IF AutoCycle? SetPass2 ELSE SetPass1 END RETURN
rotateStartPosC: TrackXNO# Recall# Num#('1') { xOpEP } MoveSXC IF NOT RotaryMill? TrackYNO# Recall# Num#('2') { yOpEP } MoveSYC END CalcSCAng FadalMoveC RETURN
rotaryReps: {use the correct EndPos} EachRotation IF Milling? IF FirstRotation? NewProg SaveProgNum2 StartSub millingOp SeqLab EndSub EOL CloseSub checkPass ELSE SeqLab rotateStartPosC EOL END SeqLab CallLabB Program2# '01' EOL ELSE IF Drilling? IF FirstRotation? IF PosApproach? { Positive Approach On } SeqLab 'M46' EOL END drillingOp checkPass ELSE IF RetractToCP1? AND Equal? ClearancePlane1# ClearancePlane3# SeqLab rotateStartPosC EOL ELSE IF NOT RetractToCP1? AND Equal? ClearancePlane2# ClearancePlane3# SeqLab rotateStartPosC EOL ELSE { Need to cancel Drill Cycle between Rotations } SeqLab DrillOff Rapid ZCP3 EOL SeqLab rotateStartPosC EOL SeqLab DrillCP EOL SeqLab IF RigidTap? 'G84.1' ELSE Cycle END FromCP rotateStartPosC ZDepth RLevel Dwell Peck Retract FeedEnt IF RigidTap? Speed END EOL END END END IF CallMasterOp? IF NOT FirstRotation? SeqLab CallLabB CallMasterNum# '01' EOL END ELSE IF MasterOp? IF NOT FirstRotation? SeqLab CallLab '01' EOL END ELSE IF Flag?('9') { valid Drill Rotation Sub } SeqLab CallLab '01' EOL END END END IF LastRotation? IF PosApproach? { Positive Approach Off } SeqLab 'M47' EOL END SeqLab DrillOff Rapid ZCP3 EOL END END END IF LastRotation? EachFeat IF LastFeat? IF PointFeat? CalcSCAng ELSE CalcCAng END TrackCNO# MoveC# EOL END NextFeat END NextRotation TrackXNO# Recall# Num#('1') { xOpEP } TrackYNO# Recall# Num#('2') { yOpEP } TrackZNO# ClearancePlane3# RETURN
opGuts: IF Rotations? rotaryReps ELSE IF Milling? millingOp ELSE IF Drilling? drillingOp END END END RETURN
progStart: InitProg ReverseXZArcs InitWFONum SetFlood SetMaxRPM('15000') IF Metric? SetMaxFeed('12700') SetArcSegmentAccuracy('.0127') ELSE SetMaxFeed('500') SetArcSegmentAccuracy('.0005') END SetFadalSegAngleLimit('359.95') Save# Num#('1') Num#('0') { Status Register Variable for X Axis } Save# Num#('2') Num#('0') { Status Register Variable for Y Axis } Save# Num#('4') Num#('0') { Status Register Variable for C Axis } Save# Num#('5') Num#('0') { AutoCycle SetPass1 C Axis Travel } Save# Num#('10') Num#('0') { FORMATting for Number of Subroutine Loops } SetFlagF('1') { Milling ZShiftOnly SepSubs/DrillSubs deactivated } SetFlagF('2') { Need to output wfoStuff twice for MP-ESO-OTAP-ECP, once for all others } SetFlagF('5') { Suppress Redundant WFO for MP-WFO-OTAP-ECP } SetFlagF('9') { For valid Drill Rotation Sub } IF PSComment? AND UseComments? 'Utility Data:' EOL ' At Op Start: All literals and commands will appear at the beginning of the operation.' EOL ' At Op End: All literals and commands will appear at the end of the operation.' EOL ' Literals: put between single or double quotes.' EOL ' Separate commands and literals with at least one space.' EOL ' A CR ( RETURN key ) will start a new line.' EOL ' Commands: may be capital and/or lower case letters. Separate commands with a space.' EOL ' NewWFO(56), NWFO(56) -' EOL ' The Work Fixture Offset # you specify will be used for all following operations.' EOL ' Do not use with the ncPost multiple part option.' EOL ' 5thAxisCW(30), 5ACW(30) -' EOL ' generates a + B move of the value you specify' EOL ' 5thAxisCCW(22.5), 5ACCW(22.5) -' EOL ' generates a - B move of the value you specify' EOL END RETURN
initOp: EOR EOL SeqLab ProgID1 IF UseComments? AND ProgramNameComment? '*' ProgramName$ END EOL SetProgNum('0') IF UseComments? IF ProgramComment? SeqLab '* ' ProgramComment$ EOL END IF FormatNameComment? SeqLab '* FORMAT: ' FormatName$ EOL END IF TimeComment? SeqLab '* ' Date$ ' AT ' Time$ EOL END IF MovesComment? SeqLab '* OUTPUT IN ' MoveType$ ' INCHES' EOL END IF PartsComment? SeqLab '* PARTS PROGRAMMED: ' Parts# EOL END IF StartToolComment? SeqLab '* FIRST TOOL NOT IN SPINDLE' EOL END END OpenSub restoreScale RETURN
firstOp1: IF ToolChangeAtHome? SetHome END SeqLab 'G20' EOL { Inch Mode } SeqLab OpToolID ToolChng EOL doOpComments doPostScript RETURN
sameToolOp1: doEndOpPS IF LAST ProgStop? SeqLab SpinOff CoolOff EOL SeqLab 'G53Z0' EOL { OfstOff } SeqLab 'M0' EOL ELSE IF CoolOff? AND LAST NOT CoolOff? SeqLab CoolOff EOL END IF NewToolOffset? SeqLab 'G53Z0' EOL { OfstOff } END END setAngleUnder360 RETURN
sameToolOp2: {Start new Operation} doOpComments doPostScript checkPass RETURN
sameToolOp3: {Start new Operation} getSpeed SeqLab PlaneC AbsOrInc Rapid doStartPos wfoStuff EOL IF LAST ProgStop? SeqLab OfstOn CoolOn EOL ELSE SeqLab IF NewToolOffset? OfstOn END IF NOT CoolOff? AND LAST CoolOff? CoolOn END EOL END RETURN
end1: SeqLab SpinOff CoolOff EOL SeqLab 'G53Z0' EOL { OfstOff } setAngleUnder360 IF NotEqual? UnitAngle# Num#('0') SeqLab absOrIncC RapidC 'A' IF GreaterThan? UnitAngle# Num#('180') {Added - JHE} '-' END TrackC# Num#('0') EOL END RETURN
end2: doEndOpPS IF ToolChangeAtHome? SeqLab absOrIncC Rapid FirstHome EOL END IF ProgStop? SeqLab 'M0' EOL END RETURN
end3: SeqLab 'X0Y0Z0E0H0' EOL SeqLab EOP EOL EndSubs CloseSub Post2 {organize Subs into one program} EOR EOL Close IF UseComments? SetScale('1') {restore scale for comments} Reopen IF FileBytesComment? SeqLab '* FILE LENGTH: ' FileBytes# ' CHARACTERS' EOL END IF FileFeetComment? SeqLab '* FILE LENGTH: ' FileFeet# ' FEET' EOL END IF FileMetersComment? SeqLab '* FILE LENGTH: ' FileMeters# ' METERS' EOL END Close END Retag RETURN
mpAllTools1P: {Multiple Parts, All Tools 1 Part} EachOp {Start of post processing} IF EquallySpacedOffsets? SetFlag('2') { Need to output wfoStuff twice for MP-ESO-OTAP-ECP, once for all others } END IF FirstOperation? openMP firstOp1 firstOp2 firstOp3 ELSE IF NewTool? newToolOp1 newToolOp2 {to tool change, CS problem} newToolOp3 newToolOp4 newToolOp5 ELSE {implied SameTool?} sameToolOp1 sameToolOp2 sameToolOp3 END END {common point for all operations} opGuts NextOp {loops back to EachOP until last Operation} end1 end2 closeMP end3 RETURN
mp1ToollAllPfu: {Multiple Parts, 1 Tool all Parts, full up} EachOp {Start of post processing} IF EquallySpacedOffsets? SetFlag('2') { Need to output wfoStuff twice for MP-ESO-OTAP-ECP, once for all others } END IF FirstOperation? firstOp1 openMP firstOp2 firstOp3 ELSE IF NewTool? newToolOp1 closeMP newToolOp2 {to tool change, CS problem} newToolOp3 openMP newToolOp4 newToolOp5 ELSE {implied SameTool?} sameToolOp1 sameToolOp2 sameToolOp3 END END {common point for all operations} opGuts NextOp {loops back to EachOP until last Operation} end1 closeMP end2 end3 RETURN
mp1ToollAllPXcp: {Multiple Parts, 1 Tool all Parts, exit Clearance plane} EachOp {Start of post processing} SetFlag('2') { Need to output wfoStuff twice for MP-ESO-OTAP-ECP, once for all others } IF FirstOperation? firstOp1 firstOp2 firstOp3 openMP firstOp2 {need StrtPos in Sub} ELSE IF NewTool? closeMP newToolOp1 newToolOp2 {to tool change, CS problem} newToolOp3 newToolOp4 newToolOp5 openMP newToolOp4 {need StrtPos in Sub} ELSE {implied SameTool?} sameToolOp1 sameToolOp2 sameToolOp3 END END {common point for all operations} opGuts NextOp {loops back to EachOP until last Operation} closeMP end1 end2 end3 RETURN
noMPs: {no multiple parts} EachOp {Start of post processing} SetFlag('2') { Need to output wfoStuff twice for MP-ESO-OTAP-ECP, once for all others } IF FirstOperation? firstOp1 firstOp2 firstOp3 ELSE IF NewTool? newToolOp1 newToolOp2 newToolOp3 newToolOp4 newToolOp5 ELSE {implied SameTool?} sameToolOp1 sameToolOp2 sameToolOp3 END END {common point for all operations} opGuts NextOp {loops back to EachOP until last Operation} end1 end2 end3 RETURN
{Start of executable Prog, Top Level ****}
progStart {setup and initializations} initOp
IF MultipleParts? IF AllToolsOnePart? mpAllTools1P ELSE {implied OneToolAllParts?} IF FullUp? mp1ToollAllPfu ELSE {implied ExitClearancePlane?} mp1ToollAllPXcp END END ELSE noMPs END