{Change Comments ***********************************************************}

{Changed max RPM from 10000 to 15000 JR 6/5/89}

{8/17/89
Copied & modified; Fadal [CRC at CP2] M111.57, for Cinima Products.
Added SepSub stuff.
Jim Radcliffe}

{9/29/89
Modified: Fadal (w/SepSub) M189.61
For: Gibbs & Associates
Change subroutine #'s to begin with 'L100', and increment by 100.
change "NewProg" to "TagInc"
change "SubIDF" to "'L' Tag# '00'"
Change subroutine calls to 'L1nn' where nn is Repeats for 'L100'.
change "CallLab" to "'L' Tag#"
Add PostScript.
Jim Radcliffe}

{1/5/90
Updated: Fadal (w/SepSub) M189.63, to .69 format.
Jim Radcliffe}

{3/23/90, changed G to E in WFOStuff sub, 15000 max RPM, JR}

{5/9/90, Updated to Version 3.2 per Fanuc 6M M001.72 Format, DWB}

{7/24/90, Replaced all occurances of SetSRXYZero with SetSRXYtoSP, DWB}

{8/24/90
Copied & modified: Fadal (w/SepSub) M189.73
For: Gibbs & Associates
Machine: Unknown
Control: Fadal
Updated to Version 3.2 per Fanuc 6M M001.76.1 Format.
Corrected AutoCycle SP and EP Status Record errors.
DWB}

{9/24/90,
Changed Coolant On from 'M7' to 'M8' in the Commands 3 Dialog of the Form as requested by Pete.
DWB}

{08/22/91
Updated: Fadal (w/M8) M175.76.2
For: Gibbs & Associates
Updated to Version 4.0 per Fanuc 6M M001.80 Format.
Kim Michelman}

{* 11/3/93 [cwh]
Modeified: Fadal (w/M8) M175.80
To: Fadal (w/M8) M175.80.1
For: Gibbs and Associates

Modified the form so that it could be used with the 32MP and 32MPOL
versions of Catalyst ( Virtual ).
*}

{1/17/96, Updated .85 to .86 version, MPK}

{3/22/96, Tested ZOnlyRepAutoCycle, Changed version # to .89, MPK}


{Prog Numeric Format Definitions *******************************************}

#1 = '#.00'
#2 = '###.###;0.'
#3 = '*###.###;0.'
#4 = '####.####;0.'
#5 = '########;0'
#6 = '####.###;'
#7 = '00'

FORMAT(FileFeet#,1)
FORMAT(FileMeters#,1)
FORMAT(ToolDiameter#,4) {.72}
FORMAT(Program#,5) {.72}
FORMAT(Operation#,5) {.72}
FORMAT(Tool#,5) {.72}
FORMAT(NewWFO#,5) {.72}
FORMAT(Dwell#,6) {.72}
FORMAT(Tag#,7)
FORMAT(Parts#,7)
FORMAT(Repeats#,7)
FORMAT(CallMasterNum#,7)

{Prog Subroutines **********************************************************}

DoSubComment:
IF UseComments? AND SubComment?
SeqLab '* SUB NUMBER: ' Tag# EOL
END
RETURN

DoOpComments:
IF UseComments?
SetScale('1')
IF OperationIDComment?
SeqLab '* OPERATION ' Operation# ': ' OperationType$ EOL
END
IF OperationComment?
SeqLab '* ' OperationComment$ EOL
END
IF WorkGroupComment?
SeqLab '* ' WorkGroupComment$ EOL
END
IF ToolTypeComment?
SeqLab '* TOOL ' Tool# ': ' ToolDiameter# ' ' ToolType$ EOL
END
IF ToolComment?
SeqLab '* ' ToolComment$ EOL
END
IF Metric? {CAM file is in metric, tools and tool path}
SetScale('.03937007874') { change to English, this is an English post}
END
END
RETURN

PSInit: {reset flags}
NewWFOF
RotateF
OptCyc1F
MasterOpF
CallMasterOpF
RETURN

PSStuff: {revised.72}
IF FourthCW?
FORMAT(FourthDegree#,2)
SeqLab 'A' FourthDegree# EOL
FourthCWF {reset flag}
END
IF FourthCCW?
FORMAT(FourthDegree#,3)
SeqLab 'A' FourthDegree# EOL
FourthCCWF {reset flag}
END
IF FifthCW?
FORMAT(FifthDegree#,2)
SeqLab 'B' FifthDegree# EOL
FifthCWF {reset flag}
END
IF FifthCCW?
FORMAT(FifthDegree#,3)
SeqLab 'B' FifthDegree# EOL
FifthCCWF {reset flag}
END
RETURN

DoPostScript:
PSInit
EachPS
SeqLab PostScript EOL {literals}
PSStuff {commands}
NextPS
RETURN

DoEndOpPS:
PSInit
EachEOPS
SeqLab EndOpPS EOL {literals}
PSStuff {commands}
NextPS
RETURN

CheckCRC:
IF CutterRadiusCompensation?
SkipZ
SeqLab CRCOn MillFeat 'F50.' EOL
UnskipZ
END
RETURN

EntryMove:
IF FeedEntry?
SeqLab Feed ZIn FeedEnt EOL
ELSE
SeqLab RapidC ZIn EOL
END
RETURN

StartSub:
OpenSub
SeqLab 'L' Tag# '00' EOL
DoSubComment
RETURN

SubWarning:
IF NOT FeedConnect?
IF AnyZshift?
' ' EOL
SeqLab '* WARNING Z CLEARANCE WILL CHANGE WITH EACH CYCLE OF SUB REPEAT' EOL
' ' EOL
END
END
RETURN

StdSub:
SeqLab 'L' Tag# Repeats# EOL
StartSub
RETURN

FinishSub1: {part 1}
SeqLab CRCOffC
IF NOT FeedConnect?
RapidC ZCP3C
END
EOL
RETURN

FinishSubG92: {part 2}
SeqLab Preset ShiftR EOL
SeqLab EndSub EOL
CloseSub
SeqLab Preset UnshiftR EOL
RETURN

OpenMP:
TagInc
IF WorkFixtureOffsets?
NewWFO
EachWFO
SeqLab SetWFO EOL
SeqLab 'L' Tag# '01' EOL
IncWFO
NextWFO
ELSE
SeqLab 'L' Tag# Parts# EOL
END
StartSub
RETURN

CloseMP:
IF WorkFixtureOffsets?
SeqLab EndSub EOL
CloseSub
SeqLab WFO1 EOL
ELSE
SeqLab Preset ShiftP EOL
SeqLab EndSub EOL
CloseSub
SeqLab Preset UnshiftP EOL
END
RETURN

DoAbsOrInc:
IF Flag?('1') AND AbsoluteMoves?
IF ZMove? AND AbsValue?
IncValue
ELSE
IF NOT ZMove? AND NOT AbsValue?
AbsValue
END
END
END
RETURN

DoDrillAbsOrInc:
IF Flag?('1') AND AbsoluteMoves?
IF SPZMove? AND AbsValue?
IncValue
ELSE
IF NOT SPZMove? AND NOT AbsValue?
AbsValue
END
END
END
RETURN

RestoreAbsOrInc:
IF Flag?('1') AND AbsoluteMoves? AND NOT AbsValue?
SeqLab AbsValue EOL
END
RETURN

FormatArc:
DoAbsOrInc
IF ArcCW?
CWArcC
ELSE
CCWArcC
END
MoveXYZC
IF ArcIJFormat?
ArcIJC
ELSE
ArcRC
END
RETURN

CkCRC: { 4.2 }
IF XMove? OR YMove? { Approach Length Feature and Multiple Pockets }
IF NOT ZMove?
CRCOnC
END
END
IF LastFeat? AND EmptyLine? { Exit Length Feature }
CRCOffC
END
RETURN

StdLine: {enables CRC on first call, .70}
IF Decelerate?
IF RoomToDecel?
DecelMove1
SeqLab CkCRC FeedC MoveXYZC FeedRateC CRCOffsetC EOL
DecelMove2
END
SeqLab CkCRC FeedC MoveXYZC DecelFeed CRCOffsetC EOL
ELSE
IF XMove? OR YMove? OR ZMove?
SeqLab CkCRC FeedC MoveXYZC FeedRateC CRCOffsetC EOL
END
END
RETURN

ToolPath:
ResetCRCNum {.72}
EACHFeat
IF PointFeat?
IF AutoCycle?
SeqLab MoveSXYC EOL
SeqLab 'L' Tag# '01' EOL
CalcACSRXY {calc tool position after sub call, CalcAutoCycleStatusRecordXY}
ELSE
SeqLab DoDrillAbsOrInc MoveSXYZC EOL {.80.01}
END
ELSE
IF RapidFeat?
IF LastFeat? AND AutoCycle? {.70}
SeqLab DoAbsOrInc CRCOffC RapidC MoveXYZC EOL
ELSE
IF XMove? OR YMove? OR ZMove?
SeqLab DoAbsOrInc RapidC MoveXYZC EOL
END
END
ELSE
IF LineFeat?
IF AutoCycle? {.70}
IF LastFeat?
SeqLab DoAbsOrInc CRCOffC FeedC MoveXYZC FeedRateC EOL
ELSE
IF ZMove? {skip CRCOn until first non-Z move line, skipping ramps}
SeqLab DoAbsOrInc FeedC MoveXYZC FeedRateC EOL
ELSE
StdLine {enables CRC on first call}
END
END
ELSE
StdLine
END
ELSE
IF ArcFeat?
EACHQuadrant { Do not use NOT, FIRST, LAST or NEXT modifiers in this loop }
IF LastQuadrant? AND Decelerate?
IF RoomToDecel?
DecelMove1
SeqLab FormatArc ArcFeedC EOL
DecelMove2
END
SeqLab FormatArc DecelFeed EOL
ELSE
SeqLab FormatArc ArcFeedC EOL
END
NEXTQuadrant
END
END
END
END
NEXTFeat
RestoreAbsOrInc
RETURN

WFOStuff:
IF NewWFO?
IF MultipleParts?
'*** WARNING *** DO NOT USE NEWWFO() WITH NCPOST MULTIPLE PARTS' EOL
ELSE
SeqLab 'E' NewWFO# EOL
END
ELSE
IF NOT SameTool?
IF NeedWFO1?
SeqLab 'E' NewWFO# EOL
END
END
END
RETURN

AutoCycCutSub1: {part 1}
SaveSubStatus {save tool position}
SetPass1 {element cut moves}
StartSub
SetSRXYtoSP
SeqLab IncValue EOL
RETURN

AutoCycCutSub2: {part 2}
IF NOT CutterRadiusCompensation?
SeqLab MillFeat FeedRateC EOL
END
EACHFeat
IF NOT FirstFeat?
SeqLab MillFeat FeedRateC EOL
END
NEXTFeat
IF Repeats? AND FeedConnect? AND ZshiftOnly?
SeqLab AbsOrInc CRCOffC EOL {.69 removed RapidC}
ELSE
SeqLab AbsOrInc RapidC CRCOffC ZCP2 EOL
END
SeqLab EndSub EOL
CloseSub
SetSRSubXY {restore SR to 1st position value}
SetSRSubMove
RETURN

AutoCycPat:
SetPass2 {position pattern}
ToolPath {call after TagInc for correct sub calls}
SetPass1 {reset}
RETURN

Milling:
IF AutoCycle?
TagInc
AutoCycCutSub1
CheckCRC
EntryMove
AutoCycCutSub2
AutoCycPat
ELSE
CheckCRC
EntryMove
IF NOT CutterRadiusCompensation?
SeqLab MillFeat FeedRateC EOL
END
EACHFeat
IF NOT FirstFeat?
SeqLab MillFeat FeedRateC EOL
END
NEXTFeat
END
RETURN

G92Sub:
SubWarning
StdSub
SeqLab AbsOrInc Connect StrtPos EOL
Milling
FinishSub1
FinishSubG92
RETURN

ZonlyRepAutoCycle:
AutoCycPat {write pattern moves and main calls}
StartSub
TagInc
EachCycle
CheckCRC
SetSRXYtoEP
IF FeedConnect?
IF NOT FirstCycle?
IF SPXMove? OR SPYMove?
SeqLab Feed IncValue StrtPosC EOL
SeqLab AbsOrInc
ELSE
SeqLab Feed
END
ELSE
SeqLab Feed
END
ZInPlusInc FeedEnt EOL
ELSE
IF NOT FirstCycle?
IF SPXMove? OR SPYMove?
SeqLab Rapid IncValue StrtPosC EOL
IF FeedEntry?
SeqLab AbsOrInc ZCP2PlusInc EOL
SeqLab Feed ZInPlusInc FeedEnt EOL
ELSE
SeqLab AbsOrInc ZInPlusInc EOL
END
ELSE
IF FeedEntry?
SeqLab Rapid ZCP2PlusInc EOL
SeqLab Feed ZInPlusInc FeedEnt EOL
ELSE
SeqLab Rapid ZInPlusInc EOL
END
END
ELSE
IF FeedEntry?
SeqLab Feed ZInPlusInc FeedEnt EOL
ELSE
SeqLab Rapid ZInPlusInc EOL
END
END
END
IF FirstCycle?
SetStatusOff {protect Z position for incremental sub}
END
SeqLab 'L' Tag# '01' EOL
NextCycle
SetStatusOn
AutoCycCutSub1 {build element sub}
AutoCycCutSub2
{.69, removed FinishSub1}
IF FeedConnect? {there is no Z up in the sub, .69}
SeqLab Rapid ZCP2 EOL {.69}
END {.69}
SeqLab EndSub EOL
CloseSub
{Element shift, not pattern}
RETURN

ZonlyRep:
EachCycle
IF NOT FirstCycle?
SeqLab Connect StrtPos EOL {.71.2, added Connect}
END
CheckCRC
IF FeedConnect?
SeqLab FeedC ZInPlusInc FeedEnt EOL {.71.2, changed to FeedC}
ELSE {Entry/Exit Connect}
IF FeedEntry?
IF NOT FirstCycle?
SeqLab RapidC ZCP2PlusIncC EOL {can't call for cycle =1} {.69 added Rapid, reads better} {.71.2, changed to RapidC, reads better}
END
SeqLab Feed ZInPlusInc FeedEnt EOL
ELSE
SeqLab RapidC ZInPlusInc EOL {.69 added Rapid, reads better} {.71.2, changed to RapidC, reads better}
END
END
SeqLab 'L' Tag# '01' EOL
NextCycle
StartSub
TrackZNO# FIRST SPZ#
ToolPath
IF NOT CutterRadiusCompensation?
SeqLab MillFeat FeedRateC EOL
END
EACHFeat
IF NOT FirstFeat?
SeqLab MillFeat FeedRateC EOL
END
NEXTFeat
FinishSub1
SeqLab EndSub EOL
CloseSub
RETURN

CheckPass:
IF AutoCycle? {use the correct StrtPos}
SetPass2
ELSE
SetPass1
END
RETURN

SkipToLastFeat:
EachFeat
IF LastFeat?
TrackXNO# SPX#
TrackYNO# SPY#
END
NextFeat
RETURN

SetDrillEndOpZ:
IF RetractToCP1?
TrackZNO# ClearancePlane1#
ELSE
TrackZNO# ClearancePlane2#
END
RETURN

GetStartOfSameTool:
DoOpComments
DoPostScript
WFOStuff
CheckPass
RETURN

{Start of executable Prog **************************************************}

{setup and initializations}
InitProg
TagInit
ReverseXZArcs
InitWFONum
SetFlood
UseSeparateSubCalls
SetMaxSeparateSubCalls ('50') {?}
SetMaxRPM('15000')
SetMaxFeed('500') {?}
SetFlagF('1') { Milling ZShiftOnly SepSubs }
IF PSComment? AND UseComments?
'PostScript:' EOL
' Literals: put between single or double quotes.' EOL
' Separate commands and literals with at least one space.' EOL
' A CR ( RETURN key ) will start a new line.' EOL
' Commands: may be capital and/or lower case letters. Separate commands with a space.' EOL
' EndOP -' EOL
' all literals and commands before an ENDOP command' EOL
' will appear at the beginning of the operation. All ' EOL
' literals and commands after an ENDOP command will appear' EOL
' at the end of the operation. ' EOL
' NewWFO(56), NWFO(56) -' EOL
' The Work Fixture Offset # you specify will be used for all following operations.' EOL
' Do not use with the ncPost multiple part option.' EOL
' 4thAxisCW(12.5), 4ACW(12.5) -' EOL
' generates a + A move of the value you specify' EOL
' 4thAxisCCW(22.5), 4ACCW(22.5) -' EOL
' generates a - A move of the value you specify' EOL
' 5thAxisCW(30), 5ACW(30) -' EOL
' generates a + B move of the value you specify' EOL
' 5thAxisCCW(22.5), 5ACCW(22.5) -' EOL
' generates a - B move of the value you specify' EOL
END
EachOp {Start of post processing *********************}
IF FirstOperation?
EOR EOL
SeqLab 'O' Program#
IF UseComments? AND ProgramNameComment?
'*' ProgramName$
END
EOL
IF ToolChangeAtHome?
SetHome
END
IF UseComments?
IF ProgramComment?
SeqLab '* ' ProgramComment$ EOL
END
IF FormatNameComment?
SeqLab '* FORMAT: ' FormatName$ EOL
END
IF TimeComment?
SeqLab '* ' Date$ ' AT ' Time$ EOL
END
IF MovesComment?
SeqLab '* OUTPUT IN ' MoveType$ 'INCHES' EOL
END
IF PartsComment?
SeqLab '* PARTS PROGRAMMED: ' Parts# EOL
END
IF StartToolComment?
SeqLab '* FIRST TOOL IN SPINDLE' EOL
END
END
OpenSub
IF Metric? {CAM file is in metric, tools and tool path}
SetScale('.03937007874') { change to English, this is an English post}
END
IF MultipleParts? AND AllToolsOnePart?
OpenMP
END
DoOpComments
DoPostScript
WFOStuff
IF Drilling? AND RigidTap?
SeqLab Speed EOL
SeqLab 'G84.2' EOL
ELSE
SeqLab Speed SpinOn EOL
END
IF MultipleParts? AND OneToolAllParts? AND FullUp?
OpenMP
END
CheckPass
SeqLab Plane AbsOrInc Rapid StrtPos EOL
SeqLab OfstOn EOL
SeqLab CoolOn EOL
IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane?
OpenMP
SeqLab StrtPos EOL
END
ELSE
IF NewTool?

{Finish off last Operation}

IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane?
CloseMP
END
SeqLab CoolOff SpinOff EOL
SeqLab 'G28' EOL
IF MultipleParts? AND OneToolAllParts? AND FullUp?
CloseMP
END
DoEndOpPS
IF ToolChangeAtHome?
SeqLab AbsOrInc Rapid Home EOL
END
IF LAST ProgStop?
SeqLab 'M00' EOL
ELSE
SeqLab ProgStop EOL
END

{Start new Operation}

SeqLab OpToolID EOL
SeqLab ToolChng EOL
DoOpComments
DoPostScript
WFOStuff
IF Drilling? AND RigidTap?
SeqLab Speed EOL
SeqLab 'G84.2' EOL
ELSE
SeqLab Speed SpinOn EOL
END
IF MultipleParts? AND OneToolAllParts? AND FullUp?
OpenMP
END
CheckPass
SeqLab Plane AbsOrInc Rapid StrtPos EOL
SeqLab OfstOn EOL
SeqLab CoolOn EOL
IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane?
OpenMP
SeqLab StrtPos EOL
END
ELSE
IF SameTool?
DoEndOpPS
IF LAST ProgStop?
SeqLab CoolOff SpinOff EOL
SeqLab 'G28' EOL
SeqLab 'M00' EOL

{Start new Operation}

GetStartOfSameTool
IF Drilling? AND RigidTap?
SeqLab Speed EOL
SeqLab 'G84.2' EOL
ELSE
SeqLab Speed SpinOn EOL
END
SeqLab PlaneC AbsOrInc Rapid StrtPos EOL
SeqLab OfstOn EOL
SeqLab CoolOn EOL
ELSE
IF CoolOff? AND LAST NOT CoolOff?
SeqC CoolOff EOL
END
IF NewToolOffset?
SeqLab 'G28' EOL

{Start new Operation}

GetStartOfSameTool
SeqLab PlaneC AbsOrInc Rapid StrtPos SpeedC EOL
SeqLab OfstOn EOL
ELSE

{Start new Operation}

GetStartOfSameTool
SeqLab PlaneC AbsOrInc Rapid StrtPos SpeedC EOL
END
IF NOT CoolOff? AND LAST CoolOff?
SeqC CoolOn EOL
END
END
END
END
END {common point for all operations}
IF Milling?
SeqLab ZCP2C EOL
IF Repeats?
TagInc
IF ZshiftOnly?
IF AutoCycle? {incremental Autocycle sub can have Z moves}
ZonlyRepAutoCycle
ELSE {Z shift only, NOT Auto Cycle}
IF UseSeparateSubCalls? AND CyclesLessThanMaxSubCalls?
SetFlag('1') { Milling ZShiftOnly SepSubs }
ZonlyRep
SetFlagF('1')
ELSE {no sep subs desired}
G92Sub
END
END {end Auto Cycle IF}
ELSE {not Z only}
G92Sub
END {end Z only IF}
ELSE {no repeat OPs}
Milling
END
SeqLab RapidC CRCOffC ZCP3C EOL
ELSE
IF Drilling?
IF Repeats?
TagInc
StdSub
SeqLab AbsOrInc Rapid StrtPos EOL
END
SeqLab DrillCP EOL
GetCycle
SeqLab
IF Tap? AND OptCyc1?
'G84.1'
ELSE
Cycle
END
StrtPos ZDepth RLevel Dwell Peck Retract
IF Tap?
FadalTapF FadalTapQ
ELSE
FeedEnt
END
EOL
IF CallMasterOp?
SeqLab 'L' CallMasterNum# '01' EOL
SkipToLastFeat
ELSE
TrackZNO# FIRST SPZ#
IF MasterOp?
SetFlag('1') {std sep sub Zreps in effect}
NewMasterTag
StdSub
ToolPath
SeqLab EndSub EOL
CloseSub
SetFlagF('1') {not std sep sub Zreps in effect}
ELSE
ToolPath
END
END
SetDrillEndOpZ
SeqLab 'G80' EOL
SeqLab RapidC ZCP3C EOL
IF Repeats?
FinishSubG92
END
END
END
NextOp {loops back to EachOP until last Operation}

{End of program ************************************************************}

{finish last operation}
IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane?
CloseMP
END
SeqLab CoolOff EOL
IF MultipleParts? AND OneToolAllParts? AND FullUp?
CloseMP
END
DoEndOpPS
IF FIRST ToolChangeAtHome? {.71.2 added FIRST modifier}
SeqLab AbsOrInc Rapid FirstHome SpinOff EOL
ELSE
SeqLab SpinOff EOL
END
IF ProgStop?
SeqC 'M00' EOL
END
IF MultipleParts? AND AllToolsOnePart?
CloseMP
END
SeqLab 'G28' EOL
SeqLab ProgStop EOL
SeqLab UnTool EOL
SeqLab ToolChng EOL
SeqLab 'E0' EOL
SeqLab EOP EOL
EndSubs
Post
EOR EOL
'BYE' EOL
Close
ReSeq
IF UseComments?
SetScale('1') {restore scale for comments}
Reopen
IF FileBytesComment?
'* FILE LENGTH: ' FileBytes# ' CHARACTERS' EOL
END
IF FileFeetComment?
'* FILE LENGTH: ' FileFeet# ' FEET' EOL
END
IF FileMetersComment?
'* FILE LENGTH: ' FileMeters# ' METERS' EOL
END
Close
END