{.68m, created metric version and .68 support, 12/14/89, Stefan VŠlimaa} {.69m, new repeat offset shift commands, wfg} {.70m, added missing END in ToolPath, wfg--TABLE resources are missing}
{7/24/90, Added InitProg globally to posts with this remark, DWB} {7/24/90, Replaced all occurances of SetSRXYZero with SetSRXYtoSP, DWB} {9/19/90, Updated to .71 with changes done for customer not reported to GIBBS, sorry Stefan VŠlimaa}
{9/28/90 Comparison report from Stefan's version and our's: Modified FORMAT(OriginUnShiftPX#,2). Added FORMAT(SpeedRPM#,3). Modified SetScale('24.5') to SetScale('25.4'). Modified all occurances of 'F2500' to 'F9999'. Modified the literal M08 with the IF CoolantOff? postscript boolean in AutoCycCutSub2. Modified the literal M09 with the IF CoolantOff? postscript boolean in FinishSub1, ZonlyRepAutoCycle and ZonlyRep. Added IF ToolChangeAtHome? boolean and SetHome command to FirstOperation. Modified BLK FORM MIN to BLK FORM 0.1 in FirstOperation. Combined the StockMin# commands on one line. Modified BLK FORM MAX to BLK FORM 0.2 in FirstOperation. Combined the StockMax# commands on one line. Deleted ' LBL 1' from FirstOperation Deleted ' TOOL CALL 0 Z S 0.000' from FirstOperation. Deleted ' L Z' ClearancePlane1# ' R0 F9999 M' from FirstOperation Deleted ' L X' HomeX# ' Y' HomeY# ' R0 F9999 M06' from FirstOperation Deleted ' LBL 0' from FirstOperation Modified TABLE(1800,SpeedRPM#,1) to TABLE(4001,SpeedRPM#,1) in FirstOperation and NewTool. Modified ' CALL LBL 1 REP' to ' L Z' ClearancePlane1# ' R0 F9999' SpinOff in NewTool. Added IF ToolChangeAtHome? boolean at end of prog. Moved Post to before literal END PGM at end of prog. DWB}
{10/2/90 Copied & modified: Heidenhain TNC 155 M281.70m For: Gibbs & Associates Machine: Control: Heidenhain TNC 155 Deleted argument from FORMAT(OriginUnShiftPX#,2). Modified SetSRXYZero to SetSRXYtoSP in AutoCycCutSub1. Added InitProg at beginning of executable prog. Made massive changes to cleanup logic and readability. Updated to Version 3.2 per Fanuc 6M M001.76.1 Format. DWB}
{10/8/90 Copied & modified: Heid TNC 155 M281.76.1m For: Gibbs & Associates Machine: Control: Heidenhain TNC 155 Added ArcI#, ArcJ# and SPZ# to FORMAT list. Added SPZ# to EntryMove for AutoCycle entries. Added IF Metric ' MM' ELSE ' INCH' END at FirstOperation and at end of prog. DWB}
{12/16/92 Updated: Heid TNC 155 M281.76.1m For: Gibbs & Associates Updated to Version 4.1 per Fanuc 6M M001.81.2 Format. Combined routines with Heid TNC 151 BP M139.81.2m DWB}
{12/3/93 Modified: Heidenhain TNC 155 M281.81.2m To: Heidenhain TNC 155 M281.81.3m Fixed the RestoreScale function to work with both english and metric parts. Also removed unneeded setscale commands and replaced them with math ( number ) commands. [cwh]}
{2/22/96 Copied: Heidenhain TNC 155 M281.81.3m Created: Heidenhain TNC 155 M281.81.3 For: Gibbs & Associates Versions: ncCad 4.33.02/ncCAM 4.33.01/ncPost 4.33.09/Catalyst v3.02.02/Compost 4.21.34/1.0a Changes made per Pete Jackson. Converted from Metric to English. DWB}
{3/24/96, Updated Heidenhain TNC 155 M281.81.3 to 84 format, JR}
{Prog Numeric Format Definitions *******************************************}
RestoreScale: IF Metric? { CAM file is in Metric, tools and tool path } SetScale('.03937007874') { change to English, this is an English post } ELSE SetScale('1') END RETURN
DoSubComment: IF UseComments? AND SubComment? '( SUB NUMBER: ' Program# ' )' EOL END RETURN
DoOpComments: IF UseComments? SetScale('1') IF OperationIDComment? '( OPERATION ' Operation# ': ' OperationType$ ' )' EOL END IF OperationComment? '( ' OperationComment$ ' )' EOL END IF WorkGroupComment? '( ' WorkGroupComment$ ' )' EOL END IF ToolTypeComment? '( TOOL ' Tool# ': ' ToolDiameter# ' ' ToolType$ ' )' EOL END IF ToolComment? '( ' ToolComment$ ' )' EOL END RestoreScale END RETURN
PSInit: {reset flags} RotateF RETURN
PSStuff: {revised.72} IF FourthCW? FORMAT(FourthDegree#,2) SeqLab ' A' FourthDegree# EOL FourthCWF {reset flag} END IF FourthCCW? FORMAT(FourthDegree#,3) SeqLab ' A' FourthDegree# EOL FourthCCWF {reset flag} END IF FifthCW? FORMAT(FifthDegree#,2) SeqLab ' B' FifthDegree# EOL FifthCWF {reset flag} END IF FifthCCW? FORMAT(FifthDegree#,3) SeqLab ' B' FifthDegree# EOL FifthCCWF {reset flag} END RETURN
OpenMP: IF EquallySpacedOffsets? NewProg SeqLab ' CALL LBL ' Program# ' REP ' Parts# ' / ' Parts# EOL StartSub ELSE '( NOTE: This post processor does not support work fixture offsets!!! )' EOL '( Reprocess using Equally Spaced Offsets!!! )' EOL END RETURN
DoAbsOrInc: IF Flag?('1') AND AbsoluteMoves? IF ZMove? AND AbsValue? SetInc ELSE IF NOT ZMove? AND NOT AbsValue? SetAbs END END END RETURN
RestoreAbsOrInc: IF Flag?('1') AND AbsoluteMoves? AND NOT AbsValue? SetAbs END RETURN
CRC: IF CutterRadiusCompensation? IF CRCleft? ' RL' ELSE ' RR' END ELSE DoZR0 END RETURN
CheckMove: IF AutoCycle? OR NOT AbsValue? IF ArcFeat? ' IX' EPX# ' IY' EPY# ELSE IF XMove? ' IX' EPX# END IF YMove? ' IY' EPY# END END IF ZMove? ' IZ' EPZ# END ELSE IF RapidFeat? MoveXYC ELSE MoveX MoveY END MoveZC END Space ' ' IF NOT ArcFeat? ' ' END RETURN
FormatArc: DoAbsOrInc IF AutoCycle? OR NOT AbsValue? SeqLab ' CC IX' ArcI# ' IY' ArcJ# EOL ELSE SeqLab ' CC ' ArcIJ EOL END SeqLab ' C ' CheckMove IF ArcCW? 'DR-' ELSE 'DR+' END CRC RETURN
StdLine: IF Decelerate? IF RoomToDecel? DecelMove1 SeqLab DoL DoAbsOrInc CheckMove CRC FeedRate DoM EOL DecelMove2 END SeqLab DoL DoAbsOrInc CheckMove CRC DecelFeed DoM EOL ELSE IF XMove? OR YMove? OR ZMove? SeqLab DoL DoAbsOrInc CheckMove CRC FeedRate DoM EOL END END RETURN
ToolPath: EACHFeat IF PointFeat? IF FirstFeat? SeqLab ' CYCL CALL ' DoM EOL ELSE SeqLab DoL MoveSXYC DoR0 RF ' M99' EOL END IF AutoCycle? SeqLab ' CALL LBL ' Program# ' REP' EOL CalcACSRXY {calc tool position after sub call, CalcAutoCycleStatusRecordXY} END ELSE IF RapidFeat? IF LastFeat? AND AutoCycle? {.70} SeqLab DoL DoAbsOrInc CheckMove 'R0' RF DoM EOL ELSE IF XMove? OR YMove? OR ZMove? SeqLab DoL DoAbsOrInc CheckMove CRC RF DoM EOL END END ELSE IF LineFeat? IF AutoCycle? {.70} IF LastFeat? SeqLab DoL DoAbsOrInc CheckMove 'R0' FeedRate DoM EOL ELSE IF ZMove? {skip CRCOn until first non-Z move line, skipping ramps} SeqLab DoL DoAbsOrInc CheckMove 'R0' FeedRate DoM EOL ELSE StdLine {enables CRC on first call} END END ELSE StdLine END ELSE IF ArcFeat? EACHQuadrant IF LastQuadrant? AND Decelerate? IF RoomToDecel? DecelMove1 SeqLab FormatArc ArcFeed DoM EOL DecelMove2 END SeqLab FormatArc DecelFeed DoM EOL ELSE SeqLab FormatArc ArcFeed DoM EOL END NEXTQuadrant END END END END NEXTFeat RestoreAbsOrInc RETURN
WFOStuff: { NOTE: This Post Processor does not support WorkFixtureOffsets. } RETURN
AutoCycCutSub2: {part 2} ToolPath SetAbs IF Repeats? AND FeedConnect? AND ZshiftOnly? {.69 removed RapidC} {.71.2 removed CRCOffC, gets turned off in ToolPath} ELSE SeqLab DoL ZCP2 DoZR0 IF FIFO? {.81} FeedEnt ELSE RF END DoM EOL END SeqLab ' LBL 0' EOL CloseSub SetSRSubXY {restore SR to 1st position value} SetSRSubMove RETURN
AutoCycPat: SetPass2 {position pattern} ToolPath {call after NewProg for correct sub calls} SetPass1 {reset} RETURN
Milling: IF AutoCycle? NewProg AutoCycCutSub1 EntryMove AutoCycCutSub2 AutoCycPat ELSE EntryMove ToolPath END RETURN
G92Sub: SubWarning StdSub SetAbs SeqLab DoL StrtPos ' ' DoR0 IF FeedConnect? FeedEnt ELSE RF END DoM EOL Milling FinishSub1 FinishSubG92 RETURN
ZonlyRepAutoCycle: AutoCycPat {write pattern moves and main calls} StartSub NewProg EachCycle SetSRXYtoEP IF FeedConnect? IF NOT FirstCycle? IF SPXMove? OR SPYMove? SetInc SeqLab DoL 'IX' StartPosX# 'IY' StartPosY# ' ' DoR0 FeedRate DoM EOL SetAbs END END SeqLab DoL ZInPlusInc DoZR0 FeedEnt DoM EOL ELSE IF NOT FirstCycle? IF SPXMove? OR SPYMove? SetInc SeqLab DoL 'IX' StartPosX# 'IY' StartPosY# ' ' DoR0 RF DoM EOL SetAbs IF FeedEntry? SeqLab DoL ZCP2PlusIncC DoZR0 RF DoM EOL SeqLab DoL ZInPlusInc DoZR0 FeedEnt DoM EOL ELSE SeqLab DoL ZInPlusInc DoZR0 RF DoM EOL END ELSE IF FeedEntry? SeqLab DoL ZCP2PlusIncC DoZR0 RF DoM EOL SeqLab DoL ZInPlusInc DoZR0 FeedEnt DoM EOL ELSE SeqLab DoL ZInPlusInc DoZR0 RF DoM EOL END END ELSE IF FeedEntry? SeqLab DoL ZInPlusInc DoZR0 FeedEnt DoM EOL ELSE SeqLab DoL ZInPlusInc DoZR0 RF DoM EOL END END END IF FirstCycle? SetStatusOff {protect Z position for incremental sub} END SeqLab ' CALL LBL ' Program# ' REP' EOL NextCycle SetStatusOn AutoCycCutSub1 {build element sub} AutoCycCutSub2 {.69, removed FinishSub1} IF FeedConnect? {there is no Z up in the sub, .69} SeqLab DoL ZCP2 DoZR0 IF FIFO? {.81} FeedEnt ELSE RF END DoM EOL {.69} END {.69} SeqLab ' LBL 0' EOL CloseSub {Element shift, not pattern} RETURN
ZonlyRep: EachCycle IF NOT FirstCycle? SeqLab DoL StrtPos ' ' DoR0 IF FeedConnect? FeedEnt ELSE RF END DoM EOL END IF FeedConnect? SeqLab DoL ZInPlusInc DoZR0 FeedEnt DoM EOL ELSE IF FeedEntry? IF NOT FirstCycle? SeqLab DoL ZCP2PlusIncC DoZR0 RF DoM EOL END SeqLab DoL ZInPlusInc DoZR0 FeedEnt DoM EOL ELSE SeqLab DoL ZInPlusInc DoZR0 RF DoM EOL END END SeqLab ' CALL LBL ' Program# ' REP' EOL NextCycle StartSub TrackZNO# FIRST SPZ# ToolPath FinishSub1 SeqLab ' LBL 0' EOL CloseSub RETURN
CheckPass: IF AutoCycle? {use the correct StrtPos} SetPass2 ELSE SetPass1 END RETURN
{Start of executable Prog **************************************************}
{setup and initializations} InitProg ReverseXZArcs SetFlood UseSeparateSubCalls SetMaxSeparateSubCalls('50') SetMaxRPM('10000') SetFlagF('1') { Milling ZShiftOnly SepSubs } IF PSComment? AND UseComments? 'PostScript:' EOL ' Literals: put between single or double quotes.' EOL ' Separate commands and literals with at least one space.' EOL ' A CR ( RETURN key ) will start a new line.' EOL ' Commands: may be capital and/or lower case letters. Separate commands with a space.' EOL ' EndOP -' EOL ' all literals and commands before an ENDOP command' EOL ' will appear at the beginning of the operation. All ' EOL ' literals and commands after an ENDOP command will appear' EOL ' at the end of the operation. ' EOL ' 4thAxisCW(12.5), 4ACW(12.5) -' EOL ' generates a + A move of the value you specify' EOL ' 4thAxisCCW(22.5), 4ACCW(22.5) -' EOL ' generates a - A move of the value you specify' EOL ' 5thAxisCW(30), 5ACW(30) -' EOL ' generates a + B move of the value you specify' EOL ' 5thAxisCCW(22.5), 5ACCW(22.5) -' EOL ' generates a - B move of the value you specify' EOL END EachOp {Start of post processing *********************} IF FirstOperation? SeqLab ' BEGIN PGM ' ProgramName$ ' INCH' EOL IF ToolChangeAtHome? SetHome END SeqLab ' BLK FORM 0.1 Z X' XStockMin# ' Y' YStockMin# ' Z' ZStockMin# EOL SeqLab ' BLK FORM 0.2 X' XStockMax# ' Y' YStockMax# ' Z' ZStockMax# EOL IF UseComments? IF ProgramNameComment? '( PROGRAM: ' ProgramName$ ' )' EOL END IF ProgramComment? '( ' ProgramComment$ ' )' EOL END IF FormatNameComment? '( FORMAT: ' FormatName$ ' )' EOL END IF TimeComment? '( ' Date$ ' AT ' Time$ ' )' EOL END IF MovesComment? '( OUTPUT IN ABSOLUTE INCHES )' EOL END IF PartsComment? '( PARTS PROGRAMMED: ' Parts# ' )' EOL END IF StartToolComment? '( FIRST TOOL NOT IN SPINDLE )' EOL END END EachTool SetScale('1') SeqLab ' TOOL DEF ' TLNum# RestoreScale ' L' TLLength# Space Space ' R' DIV# TLDia# NUM#('2') EOL { TLRadius# } NextTool OpenSub RestoreScale IF MultipleParts? AND AllToolsOnePart? OpenMP END SetAbs Plane {no output} DoOpComments DoPostScript SeqLab ' TOOL CALL ' Tool# ' Z ' TABLE(4001,SpeedRPM#,1) EOL IF MultipleParts? AND OneToolAllParts? AND FullUp? OpenMP END CheckPass SeqLab DoL StrtPos ' ' DoR0 RF SpinOn EOL IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? OpenMP SeqLab DoL StrtPos ' ' DoR0 RF DoM EOL END ELSE IF NewTool?
{Finish off last Operation}
IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? CloseMP END SeqLab DoL ZCP1 ' ' DoR0 RF SpinOff EOL IF MultipleParts? AND OneToolAllParts? AND FullUp? CloseMP END DoEndOpPS IF LAST ProgStop? SeqLab ' STOP M02' EOL END
{Start new Operation}
DoOpComments DoPostScript SetAbs Plane {no output} SeqLab ' TOOL CALL ' Tool# ' Z ' TABLE(4001,SpeedRPM#,1) EOL IF MultipleParts? AND OneToolAllParts? AND FullUp? OpenMP END CheckPass SeqLab DoL StrtPos ' ' DoR0 RF SpinOn EOL IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? OpenMP SeqLab DoL StrtPos ' ' DoR0 RF DoM EOL END ELSE IF SameTool? DoEndOpPS IF LAST ProgStop? SeqLab ' STOP M02' EOL END
{Start new Operation}
GetStartOfSameTool SetAbs Plane {no output} SeqLab DoL StrtPos ' ' DoR0 RF DoM EOL END END END {common point for all operations} IF Milling? SeqLab DoL ZCP2 DoZR0 RF CheckCoolOn EOL IF Repeats? NewProg IF ZshiftOnly? IF AutoCycle? {incremental Autocycle sub can have Z moves} ZonlyRepAutoCycle ELSE {Z shift only, NOT Auto Cycle} IF UseSeparateSubCalls? AND CyclesLessThanMaxSubCalls? SetFlag('1') { Milling ZShiftOnly SepSubs } ZonlyRep SetFlagF('1') ELSE {no sep subs desired} G92Sub END END {end Auto Cycle IF} ELSE {not Z only} G92Sub END {end Z only IF} ELSE {no repeat OPs} Milling END SeqLab DoL ZCP3 DoZR0 IF AutoCycle? RF ELSE IF FIFO? {.81} FeedEnt ELSE RF END END CheckCoolOff EOL ELSE IF Drilling? IF Repeats? NewProg StdSub SeqLab DoL StrtPos ' ' DoR0 RF DoM EOL END SeqLab DoL ZCP2 DoZR0 RF CheckCoolOn EOL GetCycle IF Tap? SeqLab ' CYCL DEF 2.0 G€NGBORRNING' EOL SeqLab ' CYCL DEF 2.1 AVST ' ClearancePlane2# EOL SeqLab ' CYCL DEF 2.2 DJUP ' ZDepth# EOL SeqLab ' CYCL DEF 2.3 V.TID 0' EOL SeqLab ' CYCL DEF 2.4' FeedEnt EOL ELSE SeqLab ' CYCL DEF 1.0 DJUPBORRNING' EOL SeqLab ' CYCL DEF 1.1 AVST ' ClearancePlane2# EOL SeqLab ' CYCL DEF 1.2 DJUP ' ZDepth# EOL SeqLab ' CYCL DEF 1.3 INSTICK ' IF Peck? Peck# ELSE SetInc ZDepth# SetAbs END EOL SeqLab ' CYCL DEF 1.4 V.TID ' IF Dwell? Dwell# ELSE '0' END EOL SeqLab ' CYCL DEF 1.5' FeedEnt EOL END ToolPath IF Repeats? FinishSubG92 END SeqLab DoL ZCP3 DoZR0 RF CheckCoolOff EOL END END NextOp {loops back to EachOP until last Operation}
{End of program ************************************************************}
{finish last operation} IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? CloseMP END SeqLab ' TOOL CALL 0 Z S0.000' EOL SeqLab DoL ZCP1 DoZR0 RF EOL IF MultipleParts? AND OneToolAllParts? AND FullUp? CloseMP END DoEndOpPS SeqLab DoL IF ToolChangeAtHome? Home ELSE Space Space END Space Space 'R0' RF SpinOff EOL SeqLab ' STOP M02' EOL IF MultipleParts? AND AllToolsOnePart? CloseMP END Post SeqLab ' END PGM ' ProgramName$ ' INCH' EOL Close Retag IF UseComments? SetScale('1') {restore scale for comments} Reopen IF FileBytesComment? '( FILE LENGTH: ' FileBytes# ' CHARACTERS )' EOL END IF FileFeetComment? '( FILE LENGTH: ' FileFeet# ' FEET )' EOL END IF FileMetersComment? '( FILE LENGTH: ' FileMeters# ' METERS )' EOL END Close END