FIAP03601210 FIAP03601400 FIAP03601600 FIAP03601700
FIA 21
FIAT
Bravo & Brava 1.2 16V Bravo & Brava 1.4 12V Bravo & Brava 1.6 16V Bravo & Brava 1.8 16V
1999 to 2001 1996 to 1999 1996 to 2001 1996 to 2001
Engine type 182 B2.000 DOHC 16V 60kW 182 A3.000 SOHC 12V 59kW 182 A4.000 DOHC 16V 76kW 182 A2.000 DOHC 16V 83kW
Capacity (cm3) / number of cylinders........ 1242 / 4 1370 / 4 1581 / 4 1747 / 4
Compression ratio / pressure ..............bar 10.2 / 9.85 / _ 10.5 / _ 10.3 / _
Torque output ......................................Nm 113 0 142 154
Oil pressure....................Idle [running] bar 1.0 [e"4.0] [4.0] [3.7] [3.4 to 4.9]
Oil temperature .....................................ºC 100 100 100 100
Valve clearances - inlet .......................mm 0: Hyd. 0: Hyd. 0: Hyd. 0: Hyd.
- exhaust.................mm 0: Hyd. 0: Hyd. 0: Hyd. 0: Hyd.
Firing order................................................ 1-3-4-2 1-3-4-2 1-3-4-2 1-3-4-2
No 1 cylinder position ............................... TBE TBE TBE TBE
Cooling system
Thermostat opening temperature .........ºC 81 to 85 81 to 85 81 to 85 81 to 85
Radiator cap pressure .........................bar 1.0 0.98 1.0 1.0
Fuel system
Idle speed - manual [auto]..................rpm 800 to 900 800 to 900 800 to 900 800 to 900
CO @ idle speed ...................................% d"0.3 d"0.3 d"0.3 d"0.3
Fuel injection............................................. Bosch Bosch Weber-Marelli Hitachi
Type / ref ...................................... Motronic M1.5.5 Mono-Motronic SPI IAW 1AF.13 MPI1 MF 1-0 MPI1
Injection pressure....................bar 3.0 1.0 to 1.2 3.0 3.0
Pump pressure ....................................bar 3.5 Ä… 0.05 d"5.0 _ 5.7
Ignition system ................................Type Motronic Motronic Static IAW Computerized1
Ignition coil................................................ Bosch 0 221 503 407 Bosch 0 221 503 407 Magneti Marelli BAE 920A Hitachi 4 x GE 2123312
Primary resistance...............ohms 0.45 to 0.55 0.45 to 0.55 0.44 to 0.53 0.495 to 0.605
Secondary resistance..............k&! 12.0 to 14.6 12.0 to 14.6 4.5 to 5.5 _
Spark plugs......................................Make NGK/Champion NGK/Bosch NGK/Bosch NGK/Bosch
Type.............................................. RDCPR8EKC / RA4HCX BKR6EKC / FR6LDC BKR6EKC / FR6LDC BKR6EKC / FR6LDC
Electrode gap.........................mm 0.8 0.8 0.8 0.8
Brakes
minimum friction material thickness
Front.......................................mm 1.5 1.5 1.5 1.5
Rear........................................mm 1.5 1.5 1.5 1.5
Tyres - Saloon / Hatch.......................Size 175/65x14: 185/55x14 165/65x14:175/65x14 175/65x14:185/55/x15:185/60x14 175/65x14:185/60x14:195/50x15
- Estate / Van............................Size _ _ _ _
Pressure - front / rear - Saloon / Hatch...bar 2.2 / 2.1: 2.2 / 2.2 2.2 / 2.1 2.2 / 2.1: 2.2 / 2.1 2.2 / 2.2
- Estate / Van ......bar _ _ _ _
Front suspension / wheel alignment
Toe-in (+) / Toe-out ( ).....................mm [º] 0 Ä… 1.0 0 Ä… 1.0 0 Ä… 1.0 0 Ä… 1.0
Camber ..................................................... -7 Ä… 30 -7 Ä… 30 -7 Ä… 30 -7 Ä… 30
Castor ..................................................... 2°50 Ä… 30 3°30 Ä… 30 PAS: 2°50 Ä…30 3°30 Ä… 30 PAS: 2°50 Ä… 30 3°30 Ä… 30 PAS: 2°50 Ä… 30
King pin inclination.................................... _ _ _ _
Rear suspension / wheel alignment
Toe-in (+) / Toe-out ( ).....................mm [º] 2.0 Ä… 2.0 0 Ä… 4.0 2.0 Ä… 2.0 2.0 Ä… 2.0
Camber ..................................................... -46 Ä… 30 1 -46 Ä… 30 -46 Ä… 30 -46 Ä… 30
FIAP03601210 FIAP03601400 FIAP03601600 FIAP03601700
FIA 22
FIAT
Bravo & Brava 1.2 16V Bravo & Brava 1.4 12V Bravo & Brava 1.6 16V Bravo & Brava 1.8 16V
1999 to 2001 1996 to 1999 1996 to 2001 1996 to 2001
Torque wrench settings
Cylinder head - stage 1.......................Nm 30 20 20 20, 50 Small bolts: 30
- stage 2 .......................Nm 40 40 40 + 90°
- stage 3 .......................Nm + 90° + 90° + 90° + 90°
- stage 4 .......................Nm + 90 ° + 90° + 90° + 90°
Big-end bearings.................................Nm 41 N 20 + 40° N 51 N 25 + 50° N M8: 20 + 60° N
Main bearings......................................Nm 40 + 90° 20 + 100° 80 20 + 90°3
Camshaft sprocket/pulley ...................Nm 120 120 113 113
Clutch cover........................................Nm 16 16 38 38
Flywheel [driveplate]............................Nm 44 160 M6: 9 83 142
Crankshaft pulley ................................Nm 20 + 90° Left-hand 360 Left-hand 220 360 Left-hand
Front hubs ...........................................Nm 235 LkC 240 235 235 LkC
Rear hubs............................................Nm 284 280 284 284
Wheel nuts / bolts ...............................Nm 86 86 86 86
Spark plugs .........................................Nm 27 25 27 37
Capacities
Engine oil & filter................................litres 3.1 4.1 4.5 4.9
Gearbox - 4-speed [5-speed]............litres 1.7 1.71 2.0 2.0
Automatic transmission - refill...........litres _ _ 3.0 _
Final drive ..........................................litres WT WT WT WT
Cooling system..................................litres 5.3 A/C: 6.4 6.0 A/C: 5.6 7.0 A/C: 6.4 6.7 A/C: 6.2
Fuel tank............................................litres 50 50 50 60
Notes
FIAP03601210
Bravo & Brava 1.2 16V 1999 to 2001
EX IN
1
Brava rear wheel camber: -1° Ä… 30
FIAP03601400
Bravo & Brava 1.4 12V 1996 to 1999
1
10 6 2 4 8
513 gearbox: 2.0 8 6 2 5 10
FIAP03601600
Bravo & Brava 1.6 16V 1996 to 2001
1
1998 : IAW 49F
FIAP03601700
Bravo & Brava 1.8 16V 1996 to 2001
1 2 3 4
1
Hitachi MFI - 155 7.99e"
2
Hitachi GE 215492 7.99e"
3
Centre cap 20 + 130°
7 3 1 5 9
7 3 1 4 9
H22750
EX
IN
H29065
1581 cm3 / 1747 cm3 DOHC 16V
1370 cm3 12V
IN
8 6 2 5 10
1 2 3 4
7 3 1 4 9
H23194
EX
1242 cm3 16V
 Not applicable, or information not
available
FIAP03602000 FIAP03602010 FIAP03602015 FIAP03801401
FIA 23
FIAT
Bravo 2.0 HGT 20V Bravo 2.0 HGT 20V Bravo 155 2.0 HGT 20V Tempra 1.4ie CAT
1996 to 1999 1999 to 2001 1998 to 2001 1992 to 1994
Engine type 182 A1.000 DOHC 20V 108kW 182 B3.000 DOHC 20V 113kW 182 B7.000 DOHC 20V 113kW 160 A1.046 SOHC 51kW
Capacity (cm3) / number of cylinders........ 1998 / 5 1998 / 5 1998 / 5 1372 / 4
Compression ratio / pressure ..............bar 10.0 / _ 10.7 / _ 10.7 / _ 9.2 +0.1 -0.2 / _
Torque output ......................................Nm 186 196 186 0
Oil pressure....................Idle [running] bar [4.0] 1.0 [4.0] [4.0 @ 4000] 1.5 [4.6]
Oil temperature .....................................ºC 100 100 _ 100
Valve clearances - inlet .......................mm 0: Hyd. 0: Hyd. 0: Hyd. 0.40 Ä… 0.05
- exhaust.................mm 0: Hyd. 0: Hyd. 0: Hyd. 0.50 Ä… 0.05
Firing order................................................ 1-2-4-5-3 1-2-4-5-3 1-2-4-5-3 1-3-4-2
No 1 cylinder position ............................... TBE TBE TBE TBE
Cooling system
Thermostat opening temperature .........ºC 81 to 85 81 to 85 81 to 85 85 to 89
Radiator cap pressure .........................bar 0.98 0.98 1.0 0.98
Fuel system
Idle speed - manual [auto]..................rpm 700 to 800 700 to 800 700 to 800 800 to 900
CO @ idle speed ...................................% d"0.3 d"0.3 d"0.3 d"0.3
Fuel injection............................................. Bosch Bosch Bosch Bosch
Type / ref ...................................... Motronic M2.10.4 SEFI ME 3.1 MPI ME3.1 MPI Mono-Jetronic SPI
Injection pressure....................bar 3.0 3.0 3.0 1.06 Ä… 0.06
Pump pressure ....................................bar 6.0 to 7.5 _ _ _
Ignition system ................................Type Motronic Static Motronic Static Motronic Static Digiplex 2-Static
Ignition coil................................................ Bosch 5 x 0 221 504 006 Bosch 5 x 0 221 504 014 Bosch 5 x 0 221 504 014 Marelli BAE 504D
Primary resistance...............ohms 0.4 0.4 0.4 0.405 to 0.495
Secondary resistance..............k&! 8.5 8.5 8.5 4.32 to 5.28
Spark plugs......................................Make Champion Champion Champion Bosch/Champion
Type.............................................. RC8BYC RC8BYC RC8BYC WR6DC / RN7YCC
Electrode gap.........................mm 0.8 0.8 0.8 0.8 to 0.9
Brakes
minimum friction material thickness
Front.......................................mm 1.5 1.5 1.5 1.5
Rear........................................mm 1.5 1.5 1.5 1.5
Tyres - Saloon / Hatch.......................Size 195/55x15: 205/50x15 195/55x15: 205/50x15 195/55x15: 205/50x15 165/70x13:165/65x13: 165/65x14
- Estate / Van............................Size _ _ _ 165/70x13:165/65x13: 165/65x14
Pressure - front / rear - Saloon / Hatch...bar 2.5 / 2.2 2.5 / 2.2 2.5 / 2.2 2.0 / 2.0
- Estate / Van ......bar _ _ _ 2.2 / 2.2
Front suspension / wheel alignment
Toe-in (+) / Toe-out ( ).....................mm [º] 0 Ä… 1.0 0 Ä… 1.0 0 Ä… 1.0 0 Ä… 1.0
Camber ..................................................... -33 Ä… 30 -33 Ä… 30 -33 Ä… 30 10 Ä… 30
Castor ..................................................... 2°50 Ä… 30 2°50 Ä… 30 2°50 Ä… 30 1°40 Ä… 30 2
King pin inclination.................................... _ _ _ _
Rear suspension / wheel alignment
Toe-in (+) / Toe-out ( ).....................mm [º] 0 Ä… 4.0 0 Ä… 4.0 2.0 Ä… 2.0 -2.5 to 1.5
Camber ..................................................... -46 Ä… 30 -46 Ä… 30 -1°46 Ä… 30 -30 to -1°30
FIAP03602000 FIAP03602010 FIAP03602015 FIAP03801401
FIA 24
FIAT
Bravo 2.0 HGT 20V Bravo 2.0 HGT 20V Bravo 155 2.0 HGT 20V Tempra 1.4ie CAT
1996 to 1999 1999 to 2001 1998 to 2001 1992 to 1994
Torque wrench settings
Cylinder head - stage 1.......................Nm 40 40 40 20
- stage 2 .......................Nm + 90° + 90° + 90° 40
- stage 3 .......................Nm + 90° + 90° + 90° + 90°
- stage 4 .......................Nm + 90° + 90° + 90° + 90°
Big-end bearings.................................Nm 20 + 60° N M9: 25 + 60° 20 + 60° N 20 + 60° N 51 N
Main bearings......................................Nm 20 + 100° 20 + 100° 20 + 100° 80
Camshaft sprocket/pulley ...................Nm 113 120 120 83
Clutch cover........................................Nm _ _ 38 16
Flywheel [driveplate]............................Nm 160 160 160 83
Crankshaft pulley ................................Nm 360 Left-hand 360 Left-hand 360 Left-hand 155
Front hubs ...........................................Nm 240 70 + 55° M24: 70 + 62° 235 235
Rear hubs............................................Nm 280 _ 234 284
Wheel nuts / bolts ...............................Nm 86 86 86 86
Spark plugs .........................................Nm 25 27 27 25 to 30
Capacities
Engine oil & filter................................litres 4.8 5.0 5.5 3.7
Gearbox - 4-speed [5-speed]............litres 2.0 2.0 2.0 2.0
Automatic transmission - refill...........litres _ _ _ _
Final drive ..........................................litres WT WT WT WT
Cooling system..................................litres 7.4 A/C: 7.3 7.4 A/C: 7.3 7.4 A/C: 7.2 5.5
Fuel tank............................................litres 60 60 60 65
Notes
FIAP03801401
Tempra 1.4ie CAT 1992 to 1994
1
EX EX EX
1993 : 159 A3.048
2
PAS 4D: 2°30 to 3°30 5d: 1°10 to 2°10 PAS 5D:
8 6 2 5 10
2° 10 to 3°10
1 2 3 4
7 3 1 4 9
H19058
IN
1372 cm3
EX
10 8 2 4 6 12
1 2 3 4 5
11 5 3 1 7 9
H29069
IN
 Not applicable, or information not
1998 cm3 20V
available