CATALOGUE CARD K4-15-113 ISSUE 3 MINING INDUCTION MOTORS SG3 355X-4 PAGE 1/1 APPLICATION The one speed motors of SG3 355X-4 type are intended for driving mining machines and equipment, and especially for driving cutting units of combined cutter loaders. The motors can be used in underground parts of mines and surface installations of the mines, where there are possible explosion conditions for methane and/ or coal dust. There is also possible to opearte the motors in the surroundings where the explosion-proof equipment is not required. CHARACTERISTIC FEATURES OF MOTORS " Induction 3-phase motors with welded double squirrel-cage rotor, " Explosion-proof construction with flame-proof casing of motor d - mark I M2 EExd I, equipment ranked as group I of category M2 according to Directive 94/9/WE, " The degree of protection IP 55 acc. to PN-EN 60034-5:2002U, " The motors are cooled by water flowing through the channels in body, " The form of execution: flanged execution IM 3001(B5), flange FF600 or FF740, " Basic voltage execution: 3300V 50Hz After settlement it is possible to execute the motors for other voltage and frequency of 50/60Hz, " Class of insulation: class F primary execution, class H execution against order, " Thermal protection of motors: bimetal sensors NC or posistor PTC sensors in winding and bearing nodes two identical circuits basic and stand-by, " Thermometric resistors Pt100 are built in winding and bearings for temperature control, " Two-inlet terminal box with cable inlet Wk3u/d... produced by Damel for feeder cable and inlet 54232...-M36 produced by Gothe for conductor with auxiliary circuits, " The motor is equipped with the final link of protection conductor continuity control circuit, mounted in the terminal box primary execution: the final link CK-OA (with diode) produced by Damel, " Feeding and start-up: the motors are intended for feeding from power network start-up by direct switching on the voltage, " The motors adapted for work in temperate climate; after settlement the adaptation for work in tropical climate TA or TH is possible. COMPATIBILITY WITH REQUIREMENTS OF STANDARDS The motors meet requirements of Directive 94/9/WE (ATEX), european harmonized standards and domestic norms: - norms for electrical equipment in areas of explosion hazard: - EN 50014:1997+A1:1999+A2:1999 Polish equivalent PN-EN 50014:2002U, - EN 50018:2000+A1:2002 Polish equivalent PN-EN 50018:2002U, - EN 50019:2000 Polish equivalent PN-EN 50019:2002U, - norms for rotational electric machines: - EN 60034-1:1998+A1:1998+A2:1999+AC:2000 Polish equivalent PN-EN 60034-1:2001 - domestic norms for induction motors for mining machines: - PN G-38010:1997 (domestic norm). CERTIFICATES The motors have the certificates and permissions: - certificate WE No KDB 04 ATEX 0230X issued by notified Testing Station GIG KDB, valid on the area of European Union. File No: 200 kW,3300V, SG3 355X-4.doc/2005 Translated by: PTU -DAMAR- Sosnowiec CATALOGUE CARD K4-15-113 ISSUE 3 MINING INDUCTION MOTORS SG3 355X-4 PAGE 2/2 TECHNICAL DATA Table 1 Parameters SG3 355X-4 Rated power PN [kW] 200 Rated voltage UN [V] 3300 Current at rated voltage IN [A] 44 0,85 Power factor cosĆ [%] 94,0 Efficiency · Rotational speed n [1/min] 1472 Rated moment MN [Nm] 1297 6,0 Multiplicity of start-up current Ik/IN 2,2 Multiplicity of start-up moment Ml/MN 2,2 Multiplicity of critical moment Mmax/MN Min. flow of cooling water [dm3/min] 15 Mode of operation S1; S4-60%, 40c/h Jext/JM=1 Rotor moment of inertia JM [kgm2] 2,9 Version A /FF600/ 1550 [kg] Mass of the motor Version B /FF740/ 1630 1. The parameters of motor: rated current, efficiency, power factor, rotational speed and rated moment relate to rated load at rated feeding conditions 50Hz. 2. Multiplicities of start-up current , start-up moment and critical moment refer to direct connection of the motor to the supply network (mains). 3. Jext inertia moment of motor load referred to the shaft of motor Temperature sensors bimetal NC or posistor PTC Disk P Disk N W i n d i n g Thermometric resistors Pt 100 Disk P Disk N W i n d i n g EK - Feeder cable control general screen The diagram of connections of temperature sensors and Pt 100 terminal resistors Fig.1 Diagram of motor connections STATOR Water inlet Water outlet Fig.2 Diagram of cooling system File No: 200 kW,3300V, SG3 355X-4.doc/2005 Translated by: PTU -DAMAR- Sosnowiec WATER OUTLET CATALOGUE CARD K4-15-113 ISSUE 3 MINING INDUCTION MOTORS SG3 355X-4 PAGE 3/3 Inlet Wk3u/d& Inlet 54232& -M36 or stoper M36x1.5 Water outlet Water inlet Execution Version A/FF600/ Version B/FF740/ Fig.3 Overall and assembly dimensions CONDITIONS OF OPERATION AND APPLICATION " Ambient temperature 0÷40oC " Relative humidity at temperature of 35oC 97÷100% " Height above the sea level d" 1000m " Degree of corrosive aggressiveness C acc. to PN-71/H-04651 " Admissible inclination of the shaft axis to level d" 30 o " Parameters of cooling water at inlet of cooling system - maximum temperature 30oC - maximum static pressure 3MPa " Supply voltage (0,95÷1,05)UN " Electrical terminal Power supply connection mining armour conductor with rubber armour and insulation, multicore, screened for voltage of 1,9/3,3kV, with section area of cores selected to operating conditions. Connection of auxiliary circuits of temperature sensors auxiliary cores of feeder cable or pilot wire with section area of wires up to 4mm2. " Leading the armour conductors to terminal box through cable inlets selected according to the outer diameter of conductors acc. to table 2. Table 2 Type of inlet The range of diameters of conductors for cable inlets Wk3u/d80... 34 ÷ 38 36 ÷ 40 40 ÷ 44 41 ÷ 46 44÷49 48 ÷ 53 52-57 Wk3u/d100... 52-57 55-61 59-65 62-68 68-74 54232...M-36 18 ÷ 21 20 ÷ 24 22 ÷ 26 25 ÷ 28 In case the Orderer does not state the type of cable inlet together with outer diameter of conductor the motor is delivered with cable inlet determined acc. to Table 3, column 2. File No: 200 kW,3300V, SG3 355X-4.doc/2005 Translated by: PTU -DAMAR- Sosnowiec CATALOGUE CARD K4-15-113 ISSUE 3 MINING INDUCTION MOTORS SG3 355X-4 PAGE 4/4 OFFER FOR DELIVERIES OF MOTORS The producer offers motors in primary execution and in options executed against the order from offeree (additional, diversified equipment). Tabela 3 Constructional Primary execution Execution against order characteristic of motor 1 2 3 rated voltage 3300V other voltage frequency 50Hz 50/60Hz Version A - FF600 Version B FF740 form of execution flanged IM 3001(B5) flanged IM 3001(B5) class of insulation F H thermal bimetal NC posistor PTC protection type of sensors Temperature control thermometric resistors Pt100 thermometric resistors Pt100 thermometric elements Wk3u/d80... or Wk3u/d100& Wk3u/d100-62-68 cable inlets 54232...M36 54232.26-M36 with selected gasket - see table 2 final link CK & appointed by Orderer CK-0A Damel prod. of control circuit (acc. to catalogue card K4-15-121) climatic execution for temperate climate for tropical climate TH or TA acc. to settlements, it can require constructional characteristic acceptance of the unit certifying the other than above mentioned product The following items are included to the delivered motor by producer: - running-technical documentation ( RTD - Service Manual of the motor). - declaration of conformity WE. ORDERING PROCEDURE The following data should be stated in the order directed to the address of manufacturer given below: - type of motor, power - rated voltage and frequency - motor execution: preliminary see table 3 column 2 or execution against order, for which required equipment and constructional characteristic should be determined acc. to table 3 column 3. When ordering we recommend to fill up the questionary Statement of technical data of the motor... accessible at internet (web) sites and in Marketing Department of DFME DAMEL. The producer offers additionally: - guarantee and after guarantee service, - delivery of spare parts, - training of employees in the range of correct maintenance and operating the motor. Producer reserves the right to implement to the motor changes resulting from technical progress. DÄ…browska Fabryka Maszyn Elektrycznych DAMEL S. A. Aleja Józefa PiÅ‚sudskiego 2, 41-300 DÄ…browa Górnicza, POLSKA, tel: (32) 262-32-30 do 39 Faks (32) 264-34-26, 264-10-12, http: www.damel.com.pl, email: office@damel.com.pl Elaboration: DAMEL TK/LP/10/2004 File No: 200 kW,3300V, SG3 355X-4.doc/2005 Translated by: PTU -DAMAR- Sosnowiec