{5/24/93 created initial NoSubs Processor to .81 format FIFO stuff not supported variables: 1 = tools 1st op; 2 = tools last op; 3 = ncCAMs last op Jim Radcliffe}
{5/24/95 Initial: Fanuc 6M NoSubs M001.81.2 ForUser: Kempsmith Machine Company Contact: Tom Klismet 414/256-8170 Control: GE 2000MC Machine: Monarch VMC-150 Develop: ComPost 4.21.26, Catalyst v2.14.40C Comment: New Processor per sample readouts and manual. ToolChange (M6) causes full tool retract. With T code causes tool change. Jim Radcliffe}
{9/16/95 Initial: GE 2000 Monarch M796.81.2 ForUser: BK Precision Contact: Joe Kuck Control: GE 2000MC Machine: Monarch VMC-150 Comment: Kill safe start at each Op. Combine ToolChng on same line as Rapid, Speed, SpinOn, etc. Add literal (P13) after OfstOn Move ToolChng at end of program to same line as Home move Move CoolOff to same line as EOP Changed all OfstOn to ZCP1 and literal ' D(P13)' Dan Pilone}
{10/16/95 Initial: GE 2000 Monarch M796.81.2 ForUser: BK Precision Contact: Joe Kuck Control: GE 2000MC Machine: Monarch VMC-150 Comment: Add '=' between Dwell (P3) and dwell duration. Reversed RLevel and ZLevel positions in drill cycles. Format Sequence numbers to #000. Eliminate CRCOffsetC. Add literal M72 for quill clamp at first Z feed depth and literal M71 unclamp on line with Z retract. Dan Pilone}
{11/4/95 Initial: GE 2000 Monarch M796.81.2 ForUser: BK Precision Contact: Joe Kuck Control: GE 2000MC Machine: Monarch VMC-150 Comment: Replace Program# with name of program in (ID, PROG,___) Replace all ZCP1 approaches wth ZCP3 Dan Pilone}
{2/6/96 Initial: GE 2000 Monarch M796.81.10 {from Dan Pilone} Created: GE 2000 Monarch [BK] Mxxx.81.2 {Pete to give proper ID} ForUser: BK Precision Control: GE 2000MC Machine: Monarch VMC-150 Develop: ComPost 4.21.33, Catalyst68K v3.0C with special MDD Comment: Added additional Drill Cycles. Requires new MDD! Jim Radcliffe}
{2/12/96, Changed .81 number to .84, no changes necessary, MPK}
{3/22/96, Tested ZOnlyRepAutCycle, Incremented number to .87, MPK}
{3/29/96 Initial: GE 2000 Monarch [BK] M928.87 Created: GE 2000 Monarch [BK] M928.87.1 ForUser: BK Precision Control: GE 2000MC Machine: Monarch VMC-150 Develop: ComPost 4.21.34, Catalyst68K v3.02.07C Comment: Corrected and modified processor per Joe Kuck Corrected Z positioning. Reduced redundancy in Z movements and consecutive Z positioning moves. Deleted Rigid Tapping, it was marked with blue highlighter in the manual as not supported! Using Flag #2 to trigger OfstOn output Using Flag #3 to trigger CoolOn output Using Flag #4 to control quill clamp. Added TrackZNO# Num#('25') with ToolChng to force output of conditional Z. Updated per Fanuc 6M NoSubs M001.81.3 Jim Radcliffe}
{4/16/96 Initial: GE 2000 Monarch [BK] M928.87.1 Created: GE 2000 Monarch [BK] M928.87.2 ForUser: BK Precision Develop: ComPost 4.21.34, Catalyst68K v3.02.13C Comment: Modified per fax from Joe Kuck Moved SpinOn to OfstOn line. Using Flag #5 to trigger SpinOn output Commented out CoolOff commands. Jim Radcliffe}
{Prog Numeric Format Definitions *******************************************}
RestoreScale: IF Metric? {CAM file is in Metric, tools and tool path} SetScale('.03937007874') { change to English, this is an English post} END RETURN
DoSubComment: IF UseComments? AND SubComment? '! ( CYCLE START )' EOL END RETURN
DoOpComments: IF UseComments? SetScale('1') IF MultipleParts? AND SubComment? '! ( PART ' Tag# ' )' EOL END IF OperationIDComment? '! ( OPERATION ' Operation# ': ' OperationType$ ' )' EOL END IF OperationComment? '! ( ' OperationComment$ ' )' EOL END IF WorkGroupComment? '! ( ' WorkGroupComment$ ' )' EOL END IF ToolTypeComment? '! ( TOOL ' Tool# ': ' ToolDiameter# ' ' ToolType$ ' )' EOL END IF ToolComment? '! ( ' ToolComment$ ' )' EOL END RestoreScale END RETURN
PSStuff: {revised.72} IF FourthCW? FORMAT(FourthDegree#,2) SeqC ' A' FourthDegree# EOL FourthCWF {reset flag} END IF FourthCCW? FORMAT(FourthDegree#,3) SeqC ' A' FourthDegree# EOL FourthCCWF {reset flag} END IF FifthCW? FORMAT(FifthDegree#,2) SeqC ' B' FifthDegree# EOL FifthCWF {reset flag} END IF FifthCCW? FORMAT(FifthDegree#,3) SeqC ' B' FifthDegree# EOL FifthCCWF {reset flag} END RETURN
ExitFeed: IF FIFO? FeedEntC END IF Flag?('4') ' M71' SetFlagF('4') END RETURN
FormatArc: IF ArcCW? CWArcC ELSE CCWArcC END MoveXYZC IF ArcIJFormat? ArcIJC ELSE ArcRC END RETURN
StdRapid: IF LastFeat? SeqC CRCOffC RapidC MoveXYZC EOL ELSE IF XMove? OR YMove? OR ZMove? SeqC CRCOnC RapidC MoveXYZC {CRCOffsetC} EOL END END RETURN
StdLine: {enables CRC on first call, .70} IF LastFeat? SeqC CRCOffC FeedC MoveXYZC FeedRateC EOL ELSE IF Decelerate? IF RoomToDecel? DecelMove1 SeqC CRCOnC FeedC MoveXYZC FeedRateC {CRCOffsetC} EOL DecelMove2 END SeqC CRCOnC FeedC MoveXYZC DecelFeed {CRCOffsetC} EOL ELSE IF XMove? OR YMove? OR ZMove? SeqC CRCOnC FeedC MoveXYZC FeedRateC {CRCOffsetC} EOL END END END RETURN
StdArc: IF LastFeat? SeqC CRCOffC FormatArc ArcFeedC EOL ELSE EACHQuadrant IF LastQuadrant? AND Decelerate? IF RoomToDecel? DecelMove1 SeqC CRCOnC FormatArc ArcFeedC {CRCOffsetC} EOL DecelMove2 END SeqC CRCOnC FormatArc DecelFeed {CRCOffsetC} EOL ELSE SeqC CRCOnC FormatArc ArcFeedC {CRCOffsetC} EOL END NEXTQuadrant END RETURN
ToolPath2: {for AutoCycle element moves} EACHFeat IF RapidFeat? StdRapid ELSE IF LineFeat? StdLine ELSE IF ArcFeat? StdArc END END END NEXTFeat RETURN
EntryMove: SeqC IF FeedEntry? FeedC ZInC FeedEntC ELSE RapidC ZInC END IF NOT Flag?('4') ' M72' SetFlag('4') END EOL RETURN
CutAutoCycle: SaveSubStatus {save tool position} SetPass1 {element cut moves} SetSRXYtoSP SeqC IncValue EOL IF Repeats? AND ZshiftOnly? EachRep EntryMove ToolPath2 IF NOT FeedConnect? SeqC ExitType PRIME ZCP2 ExitFeed EOL END NextRep ELSE EntryMove ToolPath2 END SeqC AbsOrInc ExitType ZCP2 ExitFeed EOL SetSRSubXY {restore tool position} SetSRSubMove ReSetPass2 {restore for positioning moves} RETURN
ToolPath: EACHFeat IF PointFeat? IF AutoCycle? IF NOT FirstFeat? SeqC IF FIFO? Rapid END MoveSXYC EOL END CalcACSRXY {calc tool position after sub call, CalcAutoCycleStatusRecordXY} CutAutoCycle ELSE IF NOT FirstFeat? IF FIRIFIRO? SeqC MoveSXYC RLevel ' Z' Retract# EOL SeqC ' R' Peck# MoveSZ EOL IF RetractToCP1? {.81} SeqC ' R' ClearancePlane1# ' Z' ClearancePlane1# EOL ELSE SeqC ' R' ClearancePlane2# ' Z' ClearancePlane2# EOL END ELSE SeqC MoveSXYZC EOL {.80.01} END END END ELSE IF RapidFeat? StdRapid ELSE IF LineFeat? StdLine ELSE IF ArcFeat? StdArc END END END END NEXTFeat RETURN
WFOStuff: IF MultipleParts? AND WorkFixtureOffsets? IF NOT SameTool? SeqC SetWFO EOL END ELSE IF NewWFO? ' E' NewWFO# ELSE IF NOT SameTool? IF NeedWFO1? ' E' NewWFO# END END END END RETURN
CheckPass: IF AutoCycle? {use the correct StrtPos} SetPass2 ELSE SetPass1 END RETURN
DoOfstOn: IF NOT Flag?('2') ' D(P13)' SetFlag('2') END RETURN
DoCoolOn: IF NOT Flag?('3') CoolOn SetFlag('3') END RETURN
DoSpinOn: IF NOT Flag?('5') SpinOn SetFlag('5') END RETURN
DoOp: IF FirstOperation? IF MultipleParts? AND OneToolAllParts? AND NOT FirstPart? IF FullUp? {CoolOff} EOL SeqC ToolChng EOL TrackZNO# Num#('25') ELSE EOL END DoOpComments CheckPass SeqC Rapid StrtPos WFOStuff EOL IF FullUp? SetFlagF('2') SetFlagF('3') END ELSE DoOpComments DoPostScript CheckPass SeqC Plane AbsOrInc Rapid StrtPos Speed OpToolID ToolChng WFOStuff EOL TrackZNO# Num#('25') SetFlagF('2') SetFlagF('3') SetFlagF('5') END ELSE IF NewTool? IF MultipleParts? AND OneToolAllParts? AND NOT FirstPart? {only need to set up for tool change on 1st part} ELSE {CoolOff} EOL DoEndOpPS IF ToolChangeAtHome? SeqC Rapid Home ToolChng EOL TrackZNO# Num#('25') END IF LAST ProgStop? SeqC ' M0' EOL ELSE SeqC ProgStop EOL END END
{Start new Operation}
IF MultipleParts? AND OneToolAllParts? AND NOT FirstPart? IF FullUp? {CoolOff} EOL SeqC ToolChng EOL TrackZNO# Num#('25') ELSE EOL END DoOpComments CheckPass SeqC Rapid StrtPos WFOStuff EOL IF FullUp? SetFlagF('2') SetFlagF('3') END ELSE DoOpComments DoPostScript CheckPass SeqC Plane AbsOrInc Rapid StrtPos Speed OpToolID ToolChng WFOStuff EOL TrackZNO# Num#('25') SetFlagF('2') SetFlagF('3') SetFlagF('5') END ELSE IF SameTool?
{Finish off last Operation}
IF LAST ProgStop? OR CoolOff? AND LAST NOT CoolOff? {CoolOff} EOL ELSE EOL END DoEndOpPS IF LAST ProgStop? SeqC ToolChng EOL TrackZNO# Num#('25') SeqC ' M0' EOL END
{Start new Operation}
DoOpComments DoPostScript CheckPass SeqC PlaneC AbsOrInc Rapid StrtPos SpeedC IF LAST ProgStop? SetFlagF('5') END WFOStuff EOL SeqC IF LAST ProgStop? SetFlagF('2') END IF LAST ProgStop? OR NOT CoolOff? AND LAST CoolOff? SetFlagF('3') END EOL END END END
{ Common Point for All Operations }
ResetCRCNum {call here to reset for each new operation only, call in tool path to reset for each repeat in an operation} RapidF# {forces the output of a conditional feedrate for each operation}
IF Milling? SeqC ZCP2C DoOfstOn DoCoolOn DoSpinOn EOL IF Repeats? IF ZshiftOnly? AND AutoCycle? {done in CutAutoCycle called from ToolPath} ELSE EACHRep DoSubComment IF NOT FirstCycle? SeqC Connect StrtPos EOL IF NOT FeedConnect? SeqC ZCP2C EOL END END END END IF NOT AutoCycle? EntryMove END ToolPath IF Repeats? IF ZshiftOnly? AND AutoCycle? {done in CutAutoCycle called from ToolPath} ELSE SeqC CRCOffC IF NOT FeedConnect? ExitType PRIME ZCP3C END ExitFeed EOL NEXTRep END END IF AutoCycle? SeqC ZCP3C ELSE SeqC CRCOffC ExitType ZCP3C ExitFeed END ELSE IF Drilling? IF Repeats? EACHRep DoSubComment IF NOT FirstCycle? SeqC StrtPos EOL END END IF RetractToCP1? SeqC ZCP1C DoOfstOn DoCoolOn DoSpinOn EOL { be sure we are at ZCP1 from previous operation, repeat, etc! } ELSE IF BackBore? SeqC ZCP2C DoOfstOn DoCoolOn DoSpinOn EOL { this is were the spindle will stop, orient, shift and enter hole from AND return to after completion!!! } END END GetCycle
SeqC IF FIStopRO? {FI-Stop-RO} ' G86' ELSE IF FIStopManOut? {Dead Spindle Retract} ' G86' ELSE IF FIRIFIRO? {Case Bore} ' G87' ELSE IF FIStopOffWallRO? {Orient Spindle Retract} ' G88' ELSE IF BackBore? {Back Bore} ' G89' ELSE Cycle END END END END END FromCP { outputs only G78 if retract to 1st clearance plane otherwise retract is to R level except for BackBore which retract allways to last Z position } IF BackBore? ' R' SUB# CalcZSurf# FluteLen# ELSE RLevel END IF FIRIFIRO? {Case Drill} ' Z' Retract# {start rapid in Z} ELSE IF BackBore? ' Z' SUB# ZDepth# FluteLen# ELSE ZDepth END END FeedEnt DoOfstOn IF Dwell? ' P3=' Dwell# END IF Peck? ' P1=' Peck# IF PeckChipBreaker? ' P4=' Retract# END ELSE IF FIStopOffWallRO? ' P8=0 P9=' Retract# ELSE IF BackBore? ' P8=0 P9=' SUB# DIV# ToolDiameter# Num#('2.0') DIV# ShankDiam# Num#('2.0') END END END DoCoolOn DoSpinOn EOL
IF FIRIFIRO? SeqC ' R' Peck# ZDepth EOL {R = end rapid in Z} IF RetractToCP1? {.81} SeqC ' R' ClearancePlane1# ' Z' ClearancePlane1# EOL ELSE SeqC ' R' ClearancePlane2# ' Z' ClearancePlane2# EOL END END TrackZNO# ZDepth# {.81} ToolPath IF RetractToCP1? {.81} TrackZNO# ClearancePlane1# ELSE TrackZNO# ClearancePlane2# END SeqC DrillOff ZCP3 IF Repeats? EOL NEXTRep SeqC RapidC ZCP3C END END END RETURN
FinishLastOp: {CoolOff} EOL DoEndOpPS IF FIRST ToolChangeAtHome? SeqC Rapid FirstHome ToolChng EOL TrackZNO# Num#('25') END IF MultipleParts? AND AllToolsOnePart? AND NOT LastPart? {no tool change after doing last part} IF ProgStop? SeqC ' M0' EOL ELSE SeqC ProgStop EOL END ELSE SeqC EOP EOL END RETURN
DoToolsOps: EachOp IF GTEqual? Operation# Recall# Num#('1') AND LTEqual? Operation# Recall# Num#('2') {Tools1stOp ˛ op ˛ ToolsLastOp} DoOp END NextOp RETURN
NextTools1stOp: SetNextToolOp Operation# RETURN
GetToolsOps: EachOp IF Equal? Operation# Recall# Num#('1') {if op = Tools1stOp} IF GreaterThan? NextTools1stOp Recall# Num#('1') {if NextTools1stOp is greater Tools1stOp} Save# Num#('2') SUB# NextTools1stOp Num#('1') {ToolsLastOp becomes NextTools1stOp less 1} ELSE {else} Save# Num#('2') Recall# Num#('3') {ToolsLastOp becomes ncCAMsLastOp} END END NextOp RETURN
DoTool: IF NOT Flag?('1') GetToolsOps IF WorkFixtureOffsets? NewWFO EachWFO TagInc DoToolsOps IncWFO NextWFO ELSE EachPart TagInc DoToolsOps NextPart END IF LessThan? Recall# Num#('2') Recall# Num#('3') {if ToolsLastOp < ncCAMsLastOp} Save# Num#('1') ADD# Recall# Num#('2') Num#('1') {Tools1stOp becomes NextTools1stOp} ELSE {else} SetFlag('1') {set DoneFlag} END TagInit END RETURN
{Start of executable Prog **************************************************}
{setup and initializations} InitProg TagInit SetFlagF('1') {done flag} SetFlagF('2') {OfstOn flag} SetFlagF('3') {CoolOn flag} SetFlagF('4') {quill clamp flag} SetFlagF('5') {SpinOn flag} ReverseXZArcs InitWFONum SetFlood SetMaxRPM('10000') {?} SetMaxFeed('500') {?} IF PSComment? AND UseComments? 'PostScript:' EOL ' Literals: put between single or double quotes.' EOL ' Separate commands and literals with at least one space.' EOL ' A CR ( RETURN key ) will start a new line.' EOL ' Commands: may be capital and/or lower case letters. Separate commands with a space.' EOL ' EndOP -' EOL ' all literals and commands before an ENDOP command' EOL ' will appear at the beginning of the operation. All ' EOL ' literals and commands after an ENDOP command will appear' EOL ' at the end of the operation. ' EOL ' NewWFO(56), NWFO(56) -' EOL ' The Work Fixture Offset # you specify will be used for all following operations.' EOL ' Do not use with the ncPost multiple part option.' EOL ' 4thAxisCW(12.5), 4ACW(12.5) -' EOL ' generates a + A move of the value you specify' EOL ' 4thAxisCCW(22.5), 4ACCW(22.5) -' EOL ' generates a - A move of the value you specify' EOL ' 5thAxisCW(30), 5ACW(30) -' EOL ' generates a + B move of the value you specify' EOL ' 5thAxisCCW(22.5), 5ACCW(22.5) -' EOL ' generates a - B move of the value you specify' EOL END EachOp {Start of post processing *********************} IF FirstOperation? EOR EOL {'(ID, Prog,' Program# ')' EOL} '(ID, Prog,' ProgramName$ ')' EOL IF ToolChangeAtHome? SetHome END IF UseComments? {IF ProgramNameComment? '! ( PROGRAM: ' ProgramName$ ' )' EOL END} IF ProgramComment? '! ( ' ProgramComment$ ' )' EOL END IF FormatNameComment? '! ( FORMAT: ' FormatName$ ' )' EOL END IF TimeComment? '! ( ' Date$ ' AT ' Time$ ' )' EOL END IF MovesComment? '! ( OUTPUT IN ' MoveType$ ' INCHES )' EOL END IF PartsComment? '! ( PARTS PROGRAMMED: ' Parts# ' )' EOL END IF StartToolComment? '! ( FIRST TOOL NOT IN SPINDLE )' EOL END END OpenSub RestoreScale END NextOp IF MultipleParts? IF AllToolsOnePart? IF WorkFixtureOffsets? NewWFO EachWFO TagInc EachOp DoOp NextOp FinishLastOp IncWFO NextWFO ELSE EachPart TagInc EachOp DoOp NextOp FinishLastOp NextPart END ELSE IF OneToolAllParts? EachOp IF FirstOperation? Save# Num#('1') Operation# {ncCAMs1stOp becomes Tools1stOp} END IF LastOp? Save# Num#('3') Operation# {save ncCAMsLastOp} END NextOp DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool FinishLastOp END END ELSE EachOp DoOp NextOp FinishLastOp END '(END, PROG)' EOL EOR EOL CloseSub Post2 IF UseComments? SetScale('1') {IF FileBytesComment? 'FILE LENGTH: ' FileBytes# ' CHARACTERS' EOL END IF FileFeetComment? 'FILE LENGTH: ' FileFeet# ' FEET' EOL END IF FileMetersComment? 'FILE LENGTH: ' FileMeters# ' METERS' EOL END} END Close