{5/20/93 Copied & modified: Fanuc 10M M008.81.2 For: Haas Automation Combined OpToolID and ToolChng on one block at FirstOperation and NewTool. Combined DoWFONum Speed SpinOn AbsOrInc Rapid StrtPos and OfstOn on one block at FirstOperation, NewTool and SameTool. Added CkCRC sub to cancel CutterRadiusCompensation on LastFeature of ToolPath. Added literal 'G74' for Left-Handed Tapping at Drilling. Moved Canned Drill Cycle Block to Main Program when Repeats = TRUE at Drilling. Main program will output the Canned Drill Cycle, and the SubPrograms will contain only the positions from the second feature on. DWB}
{8/2/93 Modified: Haas M573.81.2 For: Haas Automation Changes made per visit with Harold Moon at Haas Automation. Added ProgramName$ to SubID block at StartSub. Added blank lines between subs. Deleted RepLab OnePart at OpenMP. Moved Rapid, Feed and Connect Commands to be output in front of AbsOrInc on same block. Deleted colons from all Comments. Deleted Spaces following '(, and preceeding )' from ProgramNameComment at FirstOperation. Changed Seq to 'N' Tool# EOL at FirstOperation and NewTool, output on block by itself. Changed Safe Start block from G17G80G40 to G0G90G54G40G80G17 at FirstOperation and NewTool. Changed StrtPos block from DoWFONum Speed SpinOn AbsOrInc Rapid StrtPos OfstOn to Rapid AbsOrInc DoWFONum StrtPos Speed SpinOn at FirstOperation and NewTool. Added PlaneC to StrtPos block at NewTool. Moved OfstOn to beginning of CoolOn block at FirstOperation and NewTool. Changed DoWFONum PlaneC AbsOrInc Rapid to Rapid AbsOrInc DoWFONum PlaneC at SameTool StrtPos block. Added IF RetractToCP1 boolean at SameTool. This is to force output of ZCP1 or ZCP2 for Drilling. Changed RapidC ZCP3C to Rapid ZCP3 at Drilling. Moved 'G80' to Rapid ZCP3 at Drilling. Added literal 'M19', Spindle Orient, at OfstOff block at end of Prog. Added MasterOp/CallMasterOp PostScript Command support for Drilling. Routines have been added to call previously created subroutines. Added MasterOpF and CallMasterOpF at PSInit. Added PostScript Comments regarding MasterOp and CallMasterOp Commands. Added support of MasterOp and CallMasterOp Commands at Drilling. Added FORMAT for Recall# to output called sub. DWB}
{9/19/95 Copied: Haas M573.81.2 & modified to HAAS (SMAC) M---.--.- Set max RPM to 12000 and max Feed to 3000. Added tool change and comment to 'N' Tool#. Set WFO numbers to run from G110 to G139, allowing 30 fixture offsets instead of 6. Removed duplicate prep. codes from set up blocks. Remove 'R' Format Arcs. Removed some Comments. Removed all M5's and added M19 to all OfstOff comands. Sent Y axis to machine zero and changed to first tool at end of program. KC}
{10/24/96 Modified: Haas (SMAC) M857.10 Created: Haas [HA] MZ67.13 For: Haas Automation Versions: Catalyst v3.09C/Compost 4.21.37/v1.0b1 Changes made per Paul Cross of Haas Automation. Updated for Catalyst v3.05C per Fanuc 6M M001.13.1 Format Changed First Work Fixture Offset from G110 to G54 in Compost2 Origins and Values Dialog. Changed Last Work Fixture Offset from G130 to G59 in Compost2 Origins and Values Dialog. Added FeedEntC for SameTool Operations at EntryMove sub. Commented out ResetCRCNum at ToolPath sub. Customer only wants it output when it changes. Added condition to output 'G' NewWFO# for FirstOperation or when changed via PostScript at WFOStuff sub. Moved SafeStart block from FirstOp2 sub to FirstOp1 sub. Moved OpToolID ToolChng to separate block at FirstOp1 and NewToolOp3 subs. Added AbsOrInc Rapid to StrtPos block at FirstOp3 sub. Deleted SafeStart block at NewToolOp3 sub. Changed Plane to PlaneC at NewToolOp3 sub. Added AbsOrInc Rapid DoWFONum to StrtPos block at NewToolOp5 sub. Added condition to output OperationIDComment for FirstOperation or NewTool only at DoOpComments. DWB}
RestoreScale: IF NOT Metric? {CAM file is in English tools and tool path} SetScale('25.4') { change to Metric, this is a Metric post} END RETURN
WFONum: 'G' NewWFO# RETURN
WFOStuff: IF NewWFO? IF MultipleParts? AND WorkFixtureOffsets? EOL '*** WARNING *** DO NOT USE NEWWFO() WITH MULTIPLE PARTS AND WORK FIXTURE OFFSETS' EOL ELSE WFONum END ELSE IF Flag?('2') IF NOT SameTool? IF MultipleParts? IF WorkFixtureOffsets? WFO1 ELSE {WFONum} END ELSE {WFONum} END END END END SetFlagF('2') RETURN
DoSubComment: IF UseComments? AND SubComment? '( SUB NUMBER ' Program# ' )' EOL END RETURN
DoOpComments: IF UseComments? SetScale('1') IF FirstOperation? OR NewTool? IF OperationIDComment? '( OPERATION ' Operation# ' ' OperationType$ ' )' EOL END END IF OperationComment? '( ' OperationComment$ ' )' EOL END RestoreScale END RETURN
DoToolComment: IF UseComments? IF ToolComment? '( ' ToolComment$ ' )' EOL { EOL needed here } END END RETURN
DoProgramComment: IF UseComments? IF ProgramNameComment? '(' ProgramName$ ')' END END RETURN
PSStuff: IF FourthCW? FORMAT(FourthDegree#,2) SeqC 'A' FourthDegree# EOL FourthCWF END IF FourthCCW? FORMAT(FourthDegree#,3) SeqC 'A' FourthDegree# EOL FourthCCWF END IF FifthCW? FORMAT(FifthDegree#,2) SeqC 'B' FifthDegree# EOL FifthCWF END IF FifthCCW? FORMAT(FifthDegree#,3) SeqC 'B' FifthDegree# EOL FifthCCWF END RETURN
OpenMP: NewProg IF WorkFixtureOffsets? IF OneToolAllParts? AND ExitClearancePlane? SetFlag('5') { Suppress Redundant WFO for MP-OTAP-ECP } END NewWFO EachWFO {simple eachPart} IF Flag?('5') SetFlagF('5') { Suppress Redundant WFO for MP-OTAP-ECP } ELSE SeqC SetWFO EOL END SeqC SubCall CallLab EOL IncWFO NextWFO {simple NextPart} ELSE SeqC SubCall CallLab RepLab Parts EOL IF OneToolAllParts? AND ExitClearancePlane? SetFlag('2') { WFOStuff } END END StartSub RETURN
DoAbsOrInc: IF Flag?('1') AND AbsoluteMoves? IF ZMove? AND AbsValue? IncValue ELSE IF NOT ZMove? AND NOT AbsValue? AbsValue END END END RETURN
DoDrillAbsOrInc: IF Flag?('1') AND AbsoluteMoves? IF SPZMove? AND AbsValue? IncValue ELSE IF NOT SPZMove? AND NOT AbsValue? AbsValue END END END RETURN
RestoreAbsOrInc: IF Flag?('1') AND AbsoluteMoves? AND NOT AbsValue? SeqC AbsValue EOL END RETURN
FormatArc: DoAbsOrInc IF ArcCW? CWArcC ELSE CCWArcC END MoveXYZC IF ArcIJFormat? ArcIJC ELSE ArcRC END RETURN
ckCRC: IF LastFeat? CRCOffC ELSE IF NOT ZMove? CRCOnC END END RETURN
ckCRCNum: IF NOT LastFeat? AND Equal? SPZ# EPZ# CRCOffsetC END RETURN
ToolPath: {ResetCRCNum} EACHFeat IF PointFeat? IF AutoCycle? SeqC MoveSXYC EOL SeqC SubCall CallLab EOL CalcACSRXY {calc tool position after sub call, CalcAutoCycleStatusRecordXY} ELSE SeqC DoDrillAbsOrInc MoveSXYZC EOL END ELSE IF RapidFeat? IF XMove? OR YMove? OR ZMove? SeqC DoAbsOrInc ckCRC RapidC MoveXYZC ckCRCNum EOL END ELSE IF LineFeat? IF XMove? OR YMove? OR ZMove? IF Decelerate? IF RoomToDecel? DecelMove1 SeqC DoAbsOrInc ckCRC FeedC MoveXYZC FeedRateC ckCRCNum EOL DecelMove2 END SeqC DoAbsOrInc ckCRC FeedC MoveXYZC DecelFeed ckCRCNum EOL ELSE SeqC DoAbsOrInc ckCRC FeedC MoveXYZC FeedRateC ckCRCNum EOL END END ELSE IF ArcFeat? EACHQuadrant { Do not use NOT, FIRST, LAST or NEXT modifiers in this loop } IF LastQuadrant? AND Decelerate? IF RoomToDecel? DecelMove1 SeqC FormatArc ArcFeedC EOL DecelMove2 END SeqC FormatArc DecelFeed EOL ELSE SeqC FormatArc ArcFeedC EOL END NEXTQuadrant END END END END NEXTFeat RestoreAbsOrInc RETURN
AutoCycCutSub2: {part 2} ToolPath SeqC IF Repeats? AND FeedConnect? AND ZshiftOnly? AbsOrInc ELSE IF FIFO? FeedC AbsOrInc ZCP2 FeedEntC ELSE RapidC AbsOrInc ZCP2 END END EOL SeqC EndSub EOL CloseSub SetSRSubXY {restore SR to 1st position value} SetSRSubMove RETURN
AutoCycPat: SetPass2 {position pattern} ToolPath {call after NewProg for correct sub calls} SetPass1 {reset} RETURN
Milling: IF AutoCycle? NewProg AutoCycCutSub1 EntryMove AutoCycCutSub2 AutoCycPat ELSE EntryMove ToolPath END RETURN
ZonlyRepAutoCycle: AutoCycPat {write pattern moves and main calls} StartSub NewProg EachCycle SetSRXYtoEP IF FeedConnect? Feed IF NOT FirstCycle? IF SPXMove? OR SPYMove? SeqC IncValue StrtPosC EOL AbsOrInc END END SeqC ZInPlusInc FeedEnt EOL ELSE IF NOT FirstCycle? Rapid IF SPXMove? OR SPYMove? SeqC IncValue StrtPosC EOL AbsOrInc END IF FeedEntry? SeqC ZCP2PlusInc EOL END END IF FeedEntry? SeqC Feed ZInPlusInc FeedEnt EOL ELSE IF FirstCycle? Rapid END SeqC RapidC ZInPlusInc EOL END END IF FirstCycle? SetStatusOff {protect Z position for incremental sub} END SeqC SubCall CallLab EOL NextCycle SetStatusOn AutoCycCutSub1 {build element sub} AutoCycCutSub2 IF FeedConnect? {there is no Z up in the sub} IF FIFO? SeqC Feed ZCP2 FeedEnt EOL ELSE SeqC Rapid ZCP2 EOL END END SeqC EndSub EOL CloseSub {Element shift, not pattern} RETURN
ZonlyRep: EachCycle IF NOT FirstCycle? SeqC Connect StrtPos EOL END IF FeedConnect? SeqC FeedC ZInPlusInc FeedEnt EOL ELSE {Entry/Exit Connect} IF FeedEntry? IF NOT FirstCycle? SeqC RapidC ZCP2PlusIncC EOL END SeqC Feed ZInPlusInc FeedEnt EOL ELSE SeqC RapidC ZInPlusInc EOL END END SeqC SubCall CallLab EOL NextCycle StartSub TrackZNO# FIRST SPZ# ToolPath FinishSub1 SeqC EndSub EOL CloseSub RETURN
CheckPass: IF AutoCycle? {use the correct StrtPos} SetPass2 ELSE SetPass1 END RETURN
SkipToLastFeat: EachFeat IF LastFeat? TrackXNO# SPX# TrackYNO# SPY# END NextFeat RETURN
SetDrillEndOpZ: IF RetractToCP1? TrackZNO# ClearancePlane1# ELSE TrackZNO# ClearancePlane2# END RETURN
OpGuts: IF Milling? SeqC ZCP2C EOL IF Repeats? NewProg IF ZshiftOnly? IF AutoCycle? {incremental Autocycle sub can have Z moves} ZonlyRepAutoCycle ELSE {Z shift only, NOT Auto Cycle} IF UseSeparateSubCalls? AND CyclesLessThanMaxSubCalls? SetFlag('1') { Milling ZShiftOnly SepSubs } ZonlyRep SetFlagF('1') ELSE {no sep subs desired} G92Sub END END {end Auto Cycle IF} ELSE {not Z only} G92Sub END {end Z only IF} ELSE {no repeat OPs} Milling END IF AutoCycle? SeqC ZCP3C EOL ELSE IF FIFO? SeqC FeedC CRCOffC ZCP3C FeedEntC EOL ELSE SeqC RapidC CRCOffC ZCP3C EOL END END ELSE IF Drilling? SeqC DrillCP EOL GetCycle IF Tap? AND NOT CWSpindle? 'G74' ELSE Cycle END SeqC FromCP StrtPos ZDepth RLevel Dwell Peck Retract FeedEnt EOL IF Repeats? NewProg StdSub END IF CallMasterOp? SeqC SubCall CallLabB CallMasterNum# EOL SkipToLastFeat ELSE TrackZNO# FIRST SPZ# IF MasterOp? SetFlag('1') {std sep sub Zreps in effect} NewMasterProg SeqC SubCall CallLab EOL StartSub ToolPath SeqC EndSub EOL CloseSub SetFlagF('1') {not std sep sub Zreps in effect} ELSE ToolPath END END SetDrillEndOpZ SeqC Rapid 'G80' ZCP3 EOL IF Repeats? FinishSubG92 END END END RETURN
ProgStart: InitProg ReverseXZArcs InitWFONum SetFlood UseSeparateSubCalls SetMaxSeparateSubCalls('50') SetMaxRPM('12000') IF Metric? SetMaxFeed('76200') ELSE SetMaxFeed('3000') END SetFlagF('1') { Milling ZShiftOnly SepSubs } SetFlagF('2') { WFOStuff } SetFlagF('5') { Suppress Redundant WFO for MP-OTAP-ECP } IF PSComment? AND UseComments? 'PostScript:' EOL ' Literals: put between single or double quotes.' EOL ' Separate commands and literals with at least one space.' EOL ' A CR ( RETURN key ) will start a new line.' EOL ' Commands: may be capital and/or lower case letters. Separate commands with a space.' EOL ' EndOP -' EOL ' all literals and commands before an ENDOP command' EOL ' will appear at the beginning of the operation. All ' EOL ' literals and commands after an ENDOP command will appear' EOL ' at the end of the operation. ' EOL ' NewWFO(56), NWFO(56) -' EOL ' The Work Fixture Offset # you specify will be used for all following operations.' EOL ' Do not use with the ncPost multiple part option.' EOL ' 4thAxisCW(12.5), 4ACW(12.5) -' EOL ' generates a + A move of the value you specify' EOL ' 4thAxisCCW(22.5), 4ACCW(22.5) -' EOL ' generates a - A move of the value you specify' EOL ' 5thAxisCW(30), 5ACW(30) -' EOL ' generates a + B move of the value you specify' EOL ' 5thAxisCCW(22.5), 5ACCW(22.5) -' EOL ' generates a - B move of the value you specify' EOL END RETURN
InitOp: EOR EOL ProgID1 DoProgramComment EOL IF ToolChangeAtHome? SetHome END IF UseComments? IF ProgramComment? '( ' ProgramComment$ ' )' EOL END IF FormatNameComment? '( FORMAT ' FormatName$ ' )' EOL END END OpenSub RestoreScale RETURN
FirstOp1: SeqC Plane CRCOff 'G80' AbsOrInc Rapid IF MultipleParts? AND WorkFixtureOffsets? AND AllToolsOnePart? ELSE WFO1 END EOL 'N' Tool# EOL SeqC OpToolID ToolChng DoToolComment DoOpComments EOL DoPostScript RETURN
SameToolOp1: DoEndOpPS IF LAST ProgStop? SeqC CoolOff EOL IF AbsoluteMoves? SeqC IncValue OfstOff 'M19' EOL { Spindle Orient } SeqC AbsValue EOL ELSE SeqC OfstOff 'M19' EOL { Spindle Orient } END SeqC 'M0' EOL ELSE IF CoolOff? AND LAST NOT CoolOff? SeqC CoolOff EOL END IF NewToolOffset? IF AbsoluteMoves? SeqC IncValue OfstOff 'M19' EOL { Spindle Orient } SeqC AbsValue EOL ELSE SeqC OfstOff 'M19' EOL { Spindle Orient } END END END RETURN
SameToolOp2: {Start new Operation} DoOpComments DoPostScript CheckPass RETURN
SameToolOp3: {Start new Operation} IF LAST ProgStop? SeqC PlaneC Rapid AbsOrInc WFOStuff StrtPos SpeedC SpinOn EOL SeqC OfstOn CoolOn EOL ELSE SeqC PlaneC Rapid AbsOrInc WFOStuff StrtPos SpeedC EOL SeqC IF NewToolOffset? OfstOn END IF NOT CoolOff? AND LAST CoolOff? CoolOn END EOL END RETURN
End2: DoEndOpPS IF FIRST ToolChangeAtHome? {added FIRST modifier} SeqC Rapid FirstHome EOL END IF ProgStop? SeqC 'M0' EOL END RETURN
End3: SeqC 'G28Y0' EOL SeqC PreTool ToolChng EOL SeqC EOP EOL CloseSub Post2 {organize Subs into one program} EOR EOL Close IF UseComments? SetScale('1') {restore scale for comments} Reopen IF FileBytesComment? '( FILE LENGTH ' FileBytes# ' CHARACTERS )' EOL END IF FileFeetComment? '( FILE LENGTH ' FileFeet# ' FEET )' EOL END IF FileMetersComment? '( FILE LENGTH ' FileMeters# ' METERS )' EOL END Close END RETURN
MPallTools1P: {Multiple Parts, All Tools 1 Part} EachOp {Start of post processing} IF EquallySpacedOffsets? SetFlag('2') END IF FirstOperation? InitOp OpenMP FirstOp1 FirstOp2 FirstOp3 ELSE IF NewTool? NewToolOp1 NewToolOp2 {to tool change, CS problem} NewToolOp3 NewToolOp4 NewToolOp5 ELSE {implied SameTool?} SameToolOp1 SameToolOp2 SameToolOp3 END END {common point for all operations} OpGuts NextOp {loops back to EachOP until last Operation} End1 {End of program} End2 CloseMP End3 RETURN
MP1ToollAllPfu: {Multiple Parts, 1 Tool all Parts, full up} EachOp {Start of post processing} IF EquallySpacedOffsets? SetFlag('2') END IF FirstOperation? InitOp FirstOp1 OpenMP FirstOp2 FirstOp3 ELSE IF NewTool? NewToolOp1 CloseMP NewToolOp2 {to tool change, CS problem} NewToolOp3 OpenMP NewToolOp4 NewToolOp5 ELSE {implied SameTool?} SameToolOp1 SameToolOp2 SameToolOp3 END END {common point for all operations} OpGuts NextOp {loops back to EachOP until last Operation} End1 {End of program} CloseMP End2 End3 RETURN
MP1ToollAllPXcp: {Multiple Parts, 1 Tool all Parts, exit Clearance plane} EachOp {Start of post processing} SetFlag('2') IF FirstOperation? InitOp FirstOp1 FirstOp2 FirstOp3 OpenMP FirstOp2 {need StrtPos in Sub} ELSE IF NewTool? CloseMP NewToolOp1 NewToolOp2 {to tool change, CS problem} NewToolOp3 NewToolOp4 NewToolOp5 OpenMP NewToolOp4 {need StrtPos in Sub} ELSE {implied SameTool?} SameToolOp1 SameToolOp2 SameToolOp3 END END {common point for all operations} OpGuts NextOp {loops back to EachOP until last Operation} CloseMP {End of program} End1 End2 End3 RETURN
NoMPs: {no multiple parts} EachOp {Start of post processing} SetFlag('2') { WFOStuff } IF FirstOperation? InitOp FirstOp1 FirstOp2 FirstOp3 ELSE IF NewTool? NewToolOp1 NewToolOp2 NewToolOp3 NewToolOp4 NewToolOp5 ELSE {implied SameTool?} SameToolOp1 SameToolOp2 SameToolOp3 END END {common point for all operations} OpGuts NextOp {loops back to EachOP until last Operation} End1 {End of program} End2 End3 RETURN
{Start of executable Prog, Top Level ****}
ProgStart {setup and initializations}
IF MultipleParts? IF AllToolsOnePart? MPallTools1P ELSE {implied OneToolAllParts?} IF FullUp? MP1ToollAllPfu ELSE {implied ExitClearancePlane?} MP1ToollAllPXcp END END ELSE NoMPs END