63 1 Front bumper


Front bumper Page 1 of 9
63-1
Front bumper
Front bumper, removing, installing and
assembly overview ( VIN 8D XA 200 000)
1 -
Combination bolt
23 Nm (17 ft lb)
2 -
Hex bolt
45 Nm (33 ft lb)
Impact absorber is secured on right
longmember with 4 hex bolts
3 -
Impact absorber
- To remove, remove hex bolts and pull
impact absorber out front.
4 -
Bracket
Removing and installing Fig. 2
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Front bumper Page 2 of 9
63-2
5 -
Bumper
- To remove, remove Torx screws at
wheel housing liner.
- Remove air inlet grill at bumper.
- Remove combination bolts -1-.
- When installing, tighten to 23 Nm (17 ft
lb).
- Unclip bumper from bracket -4- in
direction of arrow and pull off towards
front.
6 -
Spoiler
Removing and installing page 63-10
7 - Torx screw
1 Nm (9 in. lb)
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Front bumper Page 3 of 9
63-3
Fig. 1 Bumper height adjustment
- Bumper -4- height is adjusted by shifting threaded sleeve -3- in impact
absorber -2-.
- Tighten combination bolt -1- to 23 Nm (17 ft lb).
Fig. 2 Bumper bracket
- To remove, remove bolts -3- and take off bracket -2-.
- To assemble, press in clip -1-.
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Front bumper Page 4 of 9
63-4
Fig. 3 Installing license plate holder
Note:
Use license plate holder as a drill hole template.
- Open hood.
- Cover area in center of bumper and license plate holder with adhesive
tape -4- as shown.
- Mark middle of bumper -3- and license plate holder -2- (arrows) on
adhesive tape using fine felt tip pen.
- Slide license plate holder in one continuous motion from bottom to top
of bumper in centered position.
- Mark holes on bumper.
- Using drill (8 mm - 10 mm), drill holes centered around marks through
bumper cover.
- Secure license plate holder -2- on bumper -3- using bolts -1-.
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Front bumper Page 5 of 9
63-5
Front bumper, removing and installing
(VIN 8D XA 200 001 )
1 -
Bolt w/washer assembly
23 Nm
2 -
Impact absorber
To remove, remove hex bolts and pull
impact absorber out front.
3 -
Hex bolt.
45 Nm
Impact absorber is secured on right
longmember with 4 hex bolts.
4 -
Bumper
To remove, remove Torx screws at wheel
housing liner.
Remove air inlet grill at bumper.
Remove bolt w/washer assembly -1-.
When installing, tighten to 23 Nm.
Unclip bumper from bracket -9- and
remove toward front.
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Front bumper Page 6 of 9
63-6
5 -
Air inlet grill, right
Removing and installing page 63-7 .
6 -
Air inlet grill, left
Removing and installing same as for air
inlet grill, right.
7 -
Clip
To install, press into fender.
8 -
Combination bolt
1.5 Nm.
Tighten bolts at top rear, top front, and at
bottom in specified sequence when
installing bracket.
9 -
Bracket
Removing and installing page 63-8 .
10 -
Spoiler
Removing and installing page 63-10 .
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Front bumper Page 7 of 9
63-7
Fig. 1 Removing and installing air inlet grill
- Disengage retaining tabs at top and bottom using screwdriver (arrow).
- Remove inner end of air inlet grill first.
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Front bumper Page 8 of 9
63-8
Bracket for front bumper, removing and
installing
1 -
Bracket for front bumper
The bracket has two parts. The rear half
can be shifted to adjust the length.
2 -
Combination bolts
1.5 Nm
Tighten bolts in sequence: -a-, -b- then -c-.
3 -
Bumper
Removing and installing page 63-5 .
4 -
Fender
5 -
Metal bolt
1.5 Nm.
6 -
Wheelhousing liner
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Front bumper Page 9 of 9
63-9
Fig. 1 Front bumper height adjustment
- Bumper -1- height is adjusted by shifting the threaded sleeve -2- in the
impact absorber -3-.
- Tighten combination bolt to 23 Nm when installing bumper.
- Bolt -4- is for securing the impact absorber to the lock carrier, e.g. for
service position.
- Tightening torque 4 Nm
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