Steering gear Page 1 of 8
48-17
Steering gear
Steering gear without dampener (4-cyl.
engine), disassembling and assembling
CAUTION!
Do not attempt to weld or straighten the
steering gear components.
Notes:
Always replace self-locking nuts and bolts.
Only grease the rack with steering gear grease
Part No. AOF 063 000 04.
Hydraulic fluid: Part No. G 002 000
CAUTION!
Part numbers are listed here for reference only.
Always check with your Parts department for
the latest information.
1 -
Tie rod end
Make sure dust caps are seated correctly
and not damaged
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Steering gear Page 2 of 8
48-18
2 -
Nut
40 Nm (30 ft lb)
3 -
Clamp
Always replace
4 -
Boot
Check for damage
Can be replaced with steering gear
installed
Must not be twisted after adjusting rack
5 -
Clamp
Always replace
Tighten using VAG1275
6 -
Inner tie rod end
100 Nm (74 ft lb)
Grease joint using steering gear grease
A0F 063 000 04
7 -
O-ring
Always replace
8 -
Power steering gear
Grease rack using steering gear grease
A0F 063 000 04
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Steering gear Page 3 of 8
9 -
Screw plug
13 Nm (10 ft lb)
For centering steering
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Steering gear Page 4 of 8
48-19
Steering gear with dampener (6-cyl.
engine), disassembling and assembling
CAUTION!
Do not attempt to weld or straighten the
steering gear components.
Notes:
Always replace self-locking nuts and bolts.
Only grease the rack with steering gear grease
Part No. AOF 063 000 04.
Hydraulic fluid: Part No. G 002 000
CAUTION!
Part numbers are listed here for reference only.
Always check with your Parts department for
the latest information.
1 -
Tie rod end
Make sure dust caps are seated correctly
and not damaged
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Steering gear Page 5 of 8
48-20
2 -
Nut
40 Nm (30 ft lb)
3 -
Clamp
Always replace
4 -
Boot
Check for damage
Can be replaced with steering gear
installed
Must not be twisted after adjusting rack
5 -
Clamp
Always replace
Tighten using VAG1275
6 -
O-ring
Always replace
7 -
Inner tie rod end
100 Nm (74 ft lb)
Grease joint using steering gear grease
A0F 063 000 04
8 -
Steering damper bracket
9 -
O-ring
Always replace
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Steering gear Page 6 of 8
10 -
Dished washer
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Steering gear Page 7 of 8
48-21
11 -
Clamp
Always replace
Tighten using VAG1275
12 -
Boot
Check for damage
Can be replaced with steering gear
installed
13 -
Power steering gear
Grease rack using steering gear grease
A0F 063 000 04
14 -
Nut
10 Nm (7 ft lb)
To loosen and tighten, counter hold on
steering damper piston rod hex
15 -
Bushing
16 -
Rubber bushing
Two part
17 -
Steering damper
18 -
Bolt
35 Nm (26 ft lb)
19 -
Screw plug
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Steering gear Page 8 of 8
13 Nm (10 ft lb)
For centering steering
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