{5/24/93 created initial NoSubs Processor to .81 format FIFO stuff not supported variables: 1 = tools 1st op; 2 = tools last op; 3 = ncCAMs last op Jim Radcliffe}
{7/29/93, v.81.1, added FIFO handling, JR} {8/3/93, v.81.2, SameTool WFO, RapidF#, additional FIFO handling, JR} {9/12/95, v.81.3, FIFO? queries changed to ExitType & ExitFeed calls, WFO MultipleParts, JR} {5/8/96, v.89, Return to the StrtPos before next iteration of CutAutoCycle Repeats ZshiftOnly, JR} {6/4/96, v.89.1, minor corrections SeqC, CRCOff & SameTool, JR}
{10/24/96 Initial: Fanuc 6M NoSubs M877.89.1 Created: TRAK A.G.E. 3 Mxxx.89 ForUser: Rose Control: TRAK A.G.E. 3 ( formatted for CAD/CAM ) Machine: TRAK DPM Develop: ComPost2 68k v1.0b3, Catalyst68K v3.09.05C Comment: New processor per manual. Suppressed Coolant Off commands. No Spindle On commnds. No Full Retract. No Optional Stop. No Tool Length Offset. No Tool Diameter Offset. Unconditional IJK Jim Radcliffe}
{4/4/97 Initial: TRAK AGE 3 MZ66.89 Created: TRAK AGE 3 DNC Mxxx.89 ForUser: Rose Advanced Development Control: TRAK A.G.E. 3 ( formatted for DNC ) Machine: TRAK DPM Develop: ComPost2 68K 1.0b11, Virtual Gibbs 3.31 PPC Comment: New processor per manual and conversation with Kevin Moon at SWI. No CRC support! Deleted CRC commands from Prog. Arcs in XY only. No helical interpolation. Z arcs & Helical are output as line segments. No Drill Cycles. Changed to Long Hand Drilling Routines per Fanuc 6M NoSubs NoDr M001.89.1 Error messages output instead of program for the following situations. MultipleParts with WorkFixtureOffsets. Pecking operations with more than 100 pecks. MultipleParts and OneToolAllParts with more than 50 tool changes. Jim Radcliffe}
{4/17/97 Initial: TRAK AGE 3 DNC Mxxx.89 Created: TRAK AGE 3 DNC Mxxx.89.1 Comment: Modified per conversation with Kevin Moon and Pete Jackson The control will not execute incremental! Added Error message output instead of program for the following situation. output in incremental option any operation using patterns The machine stops when the spindle stops! Deleted SpinOff at tool changes!! Jim Radcliffe}
{Prog Numeric Format Definitions *******************************************}
RestoreScale: IF Metric? {CAM file is in Metric, tools and tool path} SetScale('.03937007874') { change to English, this is an English post} END RETURN
DoSubComment: IF UseComments? AND SubComment? '( CYCLE START )' EOL END RETURN
DoOpComments: IF UseComments? SetScale('1') IF MultipleParts? AND SubComment? '( PART ' Tag# ' )' EOL END IF OperationIDComment? '( OPERATION ' Operation# ': ' OperationType$ ' )' EOL END IF OperationComment? '( ' OperationComment$ ' )' EOL END IF WorkGroupComment? '( ' WorkGroupComment$ ' )' EOL END IF ToolTypeComment? '( TOOL ' Tool# ': ' ToolDiameter# ' ' ToolType$ ' )' EOL END IF ToolComment? '( ' ToolComment$ ' )' EOL END RestoreScale END RETURN
PSInit: {reset flags} NewWFOF RotateF RETURN
PSStuff: {revised.72} IF FourthCW? FORMAT(FourthDegree#,2) SeqC 'A' FourthDegree# EOL FourthCWF {reset flag} END IF FourthCCW? FORMAT(FourthDegree#,3) SeqC 'A' FourthDegree# EOL FourthCCWF {reset flag} END IF FifthCW? FORMAT(FifthDegree#,2) SeqC 'B' FifthDegree# EOL FifthCWF {reset flag} END IF FifthCCW? FORMAT(FifthDegree#,3) SeqC 'B' FifthDegree# EOL FifthCCWF {reset flag} END RETURN
FormatArc: IF ArcCW? CWArcC ELSE CCWArcC END MoveXYZC IF ArcIJFormat? ArcIJC ELSE ArcRC END RETURN
StdRapid: IF LastFeat? SeqC RapidC MoveXYZC EOL ELSE IF ZMove? {skip CRCOn until first non-Z move line, skipping ramps} SeqC RapidC MoveXYZC EOL ELSE IF XMove? OR YMove? OR ZMove? SeqC RapidC MoveXYZC EOL END END END RETURN
StdLine: {enables CRC on first call, .70} IF LastFeat? SeqC FeedC MoveXYZC FeedRateC EOL ELSE IF ZMove? {skip CRCOn until first non-Z move line, skipping ramps} SeqC FeedC MoveXYZC FeedRateC EOL ELSE IF Decelerate? IF RoomToDecel? DecelMove1 SeqC FeedC MoveXYZC FeedRateC EOL DecelMove2 END SeqC FeedC MoveXYZC DecelFeed EOL ELSE IF XMove? OR YMove? OR ZMove? SeqC FeedC MoveXYZC FeedRateC EOL END END END END RETURN
StdArc: IF ZMove? EACHArcSegment StdLine NEXTArcSegment ELSE EACHQuadrant IF LastQuadrant? AND Decelerate? IF RoomToDecel? DecelMove1 SeqC FormatArc ArcFeedC EOL DecelMove2 END SeqC FormatArc DecelFeed EOL ELSE SeqC FormatArc ArcFeedC EOL END NEXTQuadrant END RETURN
ToolPath2: {for AutoCycle element moves} EACHFeat IF RapidFeat? StdRapid ELSE IF LineFeat? StdLine ELSE IF ArcFeat? StdArc END END END NEXTFeat RETURN
EntryMove: IF FeedEntry? SeqC FeedC ZInC FeedEntC EOL ELSE SeqC RapidC ZInC EOL END RETURN
CutAutoCycle: SaveSubStatus {save tool position} SetPass1 {element cut moves} SetSRXYtoSP SeqC IncValue EOL IF Repeats? AND ZshiftOnly? EachRep IF NOT FirstCycle? IF SPXMove? OR SPYMove? IF FeedConnect? SeqC FeedC StrtPosC EOL ELSE SeqC RapidC StrtPosC EOL END END END EntryMove ToolPath2 IF NOT FeedConnect? SeqC ExitType PRIME ZCP2 ExitFeed EOL END NextRep ELSE EntryMove ToolPath2 END SeqC AbsOrInc ExitType ZCP2 ExitFeed EOL SetSRSubXY {restore tool position} SetSRSubMove ReSetPass2 {restore for positioning moves} RETURN
ToolPath: EACHFeat IF PointFeat? IF AutoCycle? IF NOT FirstFeat? SeqC IF FIFO? Rapid END MoveSXYC EOL END CalcACSRXY {calc tool position after sub call, CalcAutoCycleStatusRecordXY} CutAutoCycle ELSE SeqC MoveSXYZC EOL {.80.01} END ELSE IF RapidFeat? StdRapid ELSE IF LineFeat? StdLine ELSE IF ArcFeat? StdArc END END END END NEXTFeat RETURN
DoPeck: IF NOT Flag?('2') SetScale('1') IF GreaterThan? SUB# Recall# Num#('4') Peck# SPZ# {IF OldZ - Peck# > Depth} Save# Num#('4') SUB# Recall# Num#('4') Peck# {Save#1 = OldZ - Peck# = NewZ} RestoreScale SeqC Feed 'Z' TrackZ# MUL# Recall# Num#('4') NumSc#('1') FeedEntC EOL {move to NewZ} IF PeckFullRetract? SeqC Rapid ZCP2 EOL {move to CP2} END SeqC RapidC 'Z' TrackZ# ADD# Recall# Num#('4') Retract# EOL {move to RetractZ} ELSE RestoreScale SeqC Feed 'Z' TrackZ# SPZ# FeedEntC EOL {move to Depth} IF RetractToCP1? SeqC Rapid ZCP1 EOL {move to CP1} ELSE SeqC Rapid ZCP2 EOL {move to CP2} END SetFlag('2') END END RETURN
WFOStuff: { this controller does not support work offsets } RETURN
CheckPass: IF AutoCycle? {use the correct StrtPos} SetPass2 ELSE SetPass1 END RETURN
DoOp: IF FirstOperation? IF MultipleParts? AND OneToolAllParts? AND NOT FirstPart? IF FullUp? SeqC CoolOff EOL {SeqC IncValue OfstOff EOL} END DoOpComments WFOStuff ELSE Plane { no output } Seq ToolChng OpToolID EOL DoOpComments DoPostScript WFOStuff END CheckPass IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? AND NOT FirstPart? SeqC Rapid StrtPos EOL ELSE SeqC AbsOrInc Rapid StrtPos EOL SeqC ZCP1 CoolOn EOL END ELSE IF NewTool? IF MultipleParts? AND OneToolAllParts? AND NOT FirstPart? {only need to set up for tool change on 1st part} ELSE IF LAST NOT CoolOff? SeqC CoolOff EOL END {SeqC IncValue OfstOff EOL} DoEndOpPS IF ToolChangeAtHome? SeqC Rapid Home EOL END IF LAST ProgStop? SeqC 'M0' EOL ELSE SeqC ProgStop EOL END END
{Start new Operation}
IF MultipleParts? AND OneToolAllParts? AND NOT FirstPart? IF FullUp? SeqC CoolOff EOL {SeqC IncValue OfstOff EOL} END DoOpComments WFOStuff ELSE Plane { no output } Seq ToolChng OpToolID EOL DoOpComments DoPostScript WFOStuff END CheckPass IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? AND NOT FirstPart? SeqC Rapid StrtPos EOL ELSE SeqC AbsOrInc Rapid StrtPos EOL SeqC ZCP1 CoolOn EOL END ELSE IF SameTool?
{Finish off last Operation}
IF LAST ProgStop? IF LAST NOT CoolOff? SeqC CoolOff EOL END ELSE IF CoolOff? AND LAST NOT CoolOff? SeqC CoolOff EOL END END IF LAST ProgStop? OR NewToolOffset? {SeqC IncValue OfstOff EOL} END DoEndOpPS IF LAST ProgStop? SeqC 'M0' EOL END
{Start new Operation}
DoOpComments DoPostScript WFOStuff CheckPass SeqC PlaneC AbsOrInc Rapid StrtPos EOL IF LAST ProgStop? OR NewToolOffset? SeqC ZCP1 EOL END IF LAST ProgStop? SeqC CoolOn EOL ELSE IF NOT CoolOff? AND LAST CoolOff? SeqC CoolOn EOL END END END END END
{ Common Point for All Operations }
ResetCRCNum {call here to reset for each new operation only, call in tool path to reset for each repeat in an operation} RapidF# {forces the output of a conditional feedrate for each operation}
IF Milling? SeqC ZCP2C EOL IF Repeats? IF ZshiftOnly? AND AutoCycle? {done in CutAutoCycle called from ToolPath} ELSE EACHRep DoSubComment IF NOT FirstCycle? SeqC Connect StrtPos EOL IF NOT FeedConnect? SeqC ZCP2C EOL END END END END IF NOT AutoCycle? EntryMove END ToolPath IF Repeats? IF ZshiftOnly? AND AutoCycle? {done in CutAutoCycle called from ToolPath} ELSE SeqC IF NOT FeedConnect? ExitType PRIME ZCP3C END ExitFeed EOL NEXTRep END END IF AutoCycle? SeqC ZCP3C EOL ELSE SeqC ExitType ZCP3C ExitFeed EOL END ELSE IF Drilling? IF Repeats? EACHRep DoSubComment END DrillPath IF Repeats? SeqC RapidC ZCP3C EOL NEXTRep END SeqC RapidC ZCP3C EOL END END RETURN
FinishLastOp: IF NOT CoolOff? SeqC CoolOff EOL END {SeqC IncValue OfstOff EOL} DoEndOpPS IF FIRST ToolChangeAtHome? SeqC Rapid FirstHome EOL END IF MultipleParts? AND AllToolsOnePart? AND NOT LastPart? {no tool change after doing last part} IF ProgStop? SeqC 'M0' EOL ELSE SeqC ProgStop EOL END ELSE SeqC EOP EOL END RETURN
DoToolsOps: EachOp IF GTEqual? Operation# Recall# Num#('1') AND LTEqual? Operation# Recall# Num#('2') {Tools1stOp ˛ op ˛ ToolsLastOp} DoOp END NextOp RETURN
NextTools1stOp: SetNextToolOp Operation# RETURN
GetToolsOps: EachOp IF Equal? Operation# Recall# Num#('1') {if op = Tools1stOp} IF GreaterThan? NextTools1stOp Recall# Num#('1') {if NextTools1stOp is greater Tools1stOp} Save# Num#('2') SUB# NextTools1stOp Num#('1') {ToolsLastOp becomes NextTools1stOp less 1} ELSE {else} Save# Num#('2') Recall# Num#('3') {ToolsLastOp becomes ncCAMsLastOp} END END NextOp RETURN
DoTool: IF NOT Flag?('1') GetToolsOps IF WorkFixtureOffsets? NewWFO EachWFO TagInc DoToolsOps IncWFO NextWFO ELSE EachPart TagInc DoToolsOps NextPart END IF LessThan? Recall# Num#('2') Recall# Num#('3') {if ToolsLastOp < ncCAMsLastOp} Save# Num#('1') ADD# Recall# Num#('2') Num#('1') {Tools1stOp becomes NextTools1stOp} ELSE {else} SetFlag('1') {set DoneFlag} END TagInit END RETURN
Process: {setup and initializations} InitProg TagInit SetFlagF('1') {Multiple Parts done flag} SetFlagF('2') {Peck Drilling done flag} Save# Num#('1') Num#('0') {tools 1st op} Save# Num#('2') Num#('0') {tools last op} Save# Num#('3') Num#('0') {ncCAMs last op} Save# Num#('4') Num#('0') {peck drill Z position} ReverseXZArcs InitWFONum SetFlood SetMaxRPM('10000') {?} SetMaxFeed('500') {?} SetArcSegmentAccuracy('.001') IF PSComment? AND UseComments? 'PostScript:' EOL ' Literals: put between single or double quotes.' EOL ' Separate commands and literals with at least one space.' EOL ' A CR ( RETURN key ) will start a new line.' EOL ' Commands: may be capital and/or lower case letters. Separate commands with a space.' EOL ' EndOP -' EOL ' all literals and commands before an ENDOP command' EOL ' will appear at the beginning of the operation. All ' EOL ' literals and commands after an ENDOP command will appear' EOL ' at the end of the operation. ' EOL ' NewWFO(56), NWFO(56) -' EOL ' The Work Fixture Offset # you specify will be used for all following operations.' EOL ' Do not use with the ncPost multiple part option.' EOL ' 4thAxisCW(12.5), 4ACW(12.5) -' EOL ' generates a + A move of the value you specify' EOL ' 4thAxisCCW(22.5), 4ACCW(22.5) -' EOL ' generates a - A move of the value you specify' EOL ' 5thAxisCW(30), 5ACW(30) -' EOL ' generates a + B move of the value you specify' EOL ' 5thAxisCCW(22.5), 5ACCW(22.5) -' EOL ' generates a - B move of the value you specify' EOL END EachOp {Start of post processing *********************} IF FirstOperation? EOR EOL IF ToolChangeAtHome? SetHome END IF UseComments? IF ProgramNameComment? '( PROGRAM: ' ProgramName$ ' )' EOL END IF ProgramComment? '( ' ProgramComment$ ' )' EOL END IF FormatNameComment? '( FORMAT: ' FormatName$ ' )' EOL END IF TimeComment? '( ' Date$ ' AT ' Time$ ' )' EOL END IF MovesComment? '( OUTPUT IN ' MoveType$ ' INCHES )' EOL END IF PartsComment? '( PARTS PROGRAMMED: ' Parts# ' )' EOL END IF StartToolComment? '( FIRST TOOL NOT IN SPINDLE )' EOL END END OpenSub RestoreScale SeqC 'G20' EOL { inch output } END NextOp IF MultipleParts? IF AllToolsOnePart? IF WorkFixtureOffsets? NewWFO EachWFO TagInc EachOp DoOp NextOp FinishLastOp IncWFO NextWFO ELSE EachPart TagInc EachOp DoOp NextOp FinishLastOp NextPart END ELSE IF OneToolAllParts? EachOp IF FirstOperation? Save# Num#('1') Operation# {ncCAMs1stOp becomes Tools1stOp} END IF LastOp? Save# Num#('3') Operation# {save ncCAMsLastOp} END NextOp DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool FinishLastOp END END ELSE EachOp DoOp NextOp FinishLastOp END EOR EOL CloseSub Post2 IF UseComments? SetScale('1') IF FileBytesComment? '( FILE LENGTH: ' FileBytes# ' CHARACTERS )' EOL END IF FileFeetComment? '( FILE LENGTH: ' FileFeet# ' FEET )' EOL END IF FileMetersComment? '( FILE LENGTH: ' FileMeters# ' METERS )' EOL END END Close RETURN
{Start of executable Prog **************************************************}
SetFlagF('1') Save# Num#('1') Num#('0') { number of tool changes } Save# Num#('2') Num#('0') { number of pecks }
IF NOT AbsoluteMoves? SetFlag('1') ASCII('13') EOL ASCII('13') EOL 'This processor does not support' EOL 'incremental output!' EOL 'You must select "Moves Are: Absolute"' EOL 'in the Post window!' EOL ASCII('13') EOL ASCII('13') EOL END
IF MultipleParts? AND WorkFixtureOffsets? SetFlag('1') ASCII('13') EOL ASCII('13') EOL 'This processor does not support' EOL 'work fixture offsets!' EOL ASCII('13') EOL ASCII('13') EOL END
EachOp IF FirstOperation? Save# Num#('1') Num#('1') ELSE IF NewTool? Save# Num#('1') ADD# Recall# Num#('1') Num#('1') END END IF Drilling? AND Peck? IF GreaterThan? NumFullPecks# Num#('100') SetFlag('1') ASCII('13') EOL ASCII('13') EOL 'Operation# ' Operation# ' has more than 100 pecks.' EOL 'Reduce the number of pecks, or, have' EOL 'processor modified to support more.' EOL ASCII('13') EOL ASCII('13') EOL END END IF AutoCycle? SetFlag('1') ASCII('13') EOL ASCII('13') EOL 'This processor does not support' EOL 'incremental output!' EOL 'Operation# ' Operation# ' is using a Pattern.' EOL 'Patterns cause incremental output!!' EOL ASCII('13') EOL ASCII('13') EOL END NextOp
IF MultipleParts? AND OneToolAllParts? IF GreaterThan? Recall# Num#('1') Num#('50') SetFlag('1') ASCII('13') EOL ASCII('13') EOL 'This processor does not support' EOL 'more than 50 tool changes when' EOL 'Posting with Number of Parts' EOL 'greater than 1 and using the' EOL 'One Tool All Parts setting!' EOL ASCII('13') EOL ASCII('13') EOL END END
IF Flag?('1') ASCII('13') EOL ASCII('13') EOL 'Correct the above items' EOL 'and re-process.' EOL ASCII('13') EOL ASCII('13') EOL ELSE Process END