{6/14/95, Updated for Catalyst v2.20 per Fanuc 6M M001.85 Format, DWB} {7/18/95, Added IF NOT LastFeat? at CkCRC sub, DWB} {8/18/95, .85.01.01, Added format CallMasterNum#, changed 'P' to CallLabB, added OptCyc1F, JR} {8/19/95, .85.01.02, Modified CRC handling, set up for Virtual, not Gibbs System DogBone!, JR} {8/23/95, .85.01.03, Simplified/corrected SameTool section, JR}
{3/22/96, Tested ZOnlyRepAutoCycle, Changed version # to .89, MPK}
{12/10/96 Initial: Fanuc 20M Kira M912.89 Created: Fanuc 20FA Makino Mxxx.89 ForUser: Value Plastics Control: Fanuc 20FA Machine: Leblond Makino (vertical) Develop: ComPost2 68k v1.0b4, Catalyst68K v3.09.05C Comment: New Processor per fax and conversation with Mike Rainsberger. Modified Tool Change Handling: Manual tool change machine! Changed ToolChng from M6 to M0. Go to machine Z home at all tool changes. Go to machine XY home at tool changes unless specifies in Virtual. Jim Radcliffe}
{2/3/97, Initial: Fanuc 20FA Makino [VP] MZ92.89 Created: Fan 20FA Makino [VP] MZ92.89.1 Modifed rigid tap cycle per customer fax, MPK}
{Prog Numeric Format Definitions *******************************************}
RestoreScale: IF Metric? {CAM file is in Metric, tools and tool path} SetScale('.03937007874') { change to English, this is an English post} END RETURN
DoSubComment: IF UseComments? AND SubComment? '( SUB NUMBER: ' Program# ' )' EOL END RETURN
DoOpComments: IF UseComments? SetScale('1') IF OperationIDComment? '( OPERATION ' Operation# ': ' OperationType$ ' )' EOL END IF OperationComment? '( ' OperationComment$ ' )' EOL END IF WorkGroupComment? '( ' WorkGroupComment$ ' )' EOL END IF ToolTypeComment? '( TOOL ' Tool# ': ' ToolDiameter# ' ' ToolType$ ' )' EOL END IF ToolComment? '( ' ToolComment$ ' )' EOL END RestoreScale END RETURN
FinishSub1: {part 1} SeqC CRCOffC IF NOT FeedConnect? IF AutoCycle? ZCP3C ELSE IF FIFO? {.81} FeedC ZCP3C FeedEntC ELSE RapidC ZCP3C END END END EOL RETURN
DoAbsOrInc: IF Flag?('1') AND AbsoluteMoves? IF ZMove? AND AbsValue? IncValue ELSE IF NOT ZMove? AND NOT AbsValue? AbsValue END END END RETURN
DoDrillAbsOrInc: IF Flag?('1') AND AbsoluteMoves? IF SPZMove? AND AbsValue? IncValue ELSE IF NOT SPZMove? AND NOT AbsValue? AbsValue END END END RETURN
RestoreAbsOrInc: IF Flag?('1') AND AbsoluteMoves? AND NOT AbsValue? SeqC AbsValue EOL END RETURN
FormatArc: DoAbsOrInc IF ArcCW? CWArcC ELSE CCWArcC END MoveXYZC IF ArcIJFormat? ArcIJC ELSE ArcRC END RETURN
ToolPath: ResetCRCNum EACHFeat IF PointFeat? IF AutoCycle? SeqC MoveSXYC EOL SeqC SubCall CallLab EOL CalcACSRXY {calc tool position after sub call, CalcAutoCycleStatusRecordXY} ELSE SeqC DoDrillAbsOrInc MoveSXYZC EOL {.80.01} END ELSE IF RapidFeat? IF LastFeat? SeqC DoAbsOrInc CRCOffC RapidC MoveXYZC EOL ELSE IF ZMove? {skip CRCOn until first non-Z move line, skipping ramps} SeqC DoAbsOrInc RapidC MoveXYZC EOL ELSE IF XMove? OR YMove? OR ZMove? SeqC DoAbsOrInc CRCOnC RapidC MoveXYZC CRCOffsetC EOL END END END ELSE IF LineFeat? IF LastFeat? SeqC DoAbsOrInc CRCOffC FeedC MoveXYZC FeedRateC EOL ELSE IF ZMove? {skip CRCOn until first non-Z move line, skipping ramps} SeqC DoAbsOrInc FeedC MoveXYZC FeedRateC EOL ELSE IF Decelerate? IF RoomToDecel? DecelMove1 SeqC DoAbsOrInc CRCOnC FeedC MoveXYZC FeedRateC CRCOffsetC EOL DecelMove2 END SeqC DoAbsOrInc CRCOnC FeedC MoveXYZC DecelFeed CRCOffsetC EOL ELSE IF XMove? OR YMove? OR ZMove? SeqC DoAbsOrInc CRCOnC FeedC MoveXYZC FeedRateC CRCOffsetC EOL END END END END ELSE IF ArcFeat? EACHQuadrant { Do not use NOT, FIRST, LAST or NEXT modifiers in this loop } IF LastQuadrant? AND Decelerate? IF RoomToDecel? DecelMove1 SeqC FormatArc ArcFeedC EOL DecelMove2 END SeqC FormatArc DecelFeed EOL ELSE SeqC FormatArc ArcFeedC EOL END NEXTQuadrant END END END END NEXTFeat RestoreAbsOrInc RETURN
WFOStuff: IF NewWFO? IF MultipleParts? '*** WARNING *** DO NOT USE NEWWFO() WITH NCPOST MULTIPLE PARTS' ELSE 'G' NewWFO# END ELSE IF FirstOperation? IF NeedWFO1? 'G' NewWFO# END END END RETURN
AutoCycCutSub2: {part 2} ToolPath SeqC AbsOrInc IF Repeats? AND FeedConnect? AND ZshiftOnly? {.69 removed RapidC} {.71.2 removed CRCOffC, gets turned off in ToolPath} ELSE IF FIFO? {.81} FeedC ZCP2 FeedEntC ELSE RapidC ZCP2 END END EOL SeqC EndSub EOL CloseSub SetSRSubXY {restore SR to 1st position value} SetSRSubMove RETURN
AutoCycPat: SetPass2 {position pattern} ToolPath {call after NewProg for correct sub calls} SetPass1 {reset} RETURN
Milling: IF AutoCycle? NewProg AutoCycCutSub1 EntryMove AutoCycCutSub2 AutoCycPat ELSE EntryMove ToolPath END RETURN
ZonlyRepAutoCycle: AutoCycPat {write pattern moves and main calls} StartSub NewProg EachCycle SetSRXYtoEP IF FeedConnect? IF NOT FirstCycle? IF SPXMove? OR SPYMove? SeqC Feed IncValue StrtPosC EOL SeqC AbsOrInc ELSE SeqC Feed END ELSE SeqC Feed END ZInPlusInc FeedEnt EOL ELSE IF NOT FirstCycle? IF SPXMove? OR SPYMove? SeqC Rapid IncValue StrtPosC EOL IF FeedEntry? SeqC AbsOrInc ZCP2PlusInc EOL SeqC Feed ZInPlusInc FeedEnt EOL ELSE SeqC AbsOrInc ZInPlusInc EOL END ELSE IF FeedEntry? SeqC Rapid ZCP2PlusInc EOL SeqC Feed ZInPlusInc FeedEnt EOL ELSE SeqC Rapid ZInPlusInc EOL END END ELSE IF FeedEntry? SeqC Feed ZInPlusInc FeedEnt EOL ELSE SeqC Rapid ZInPlusInc EOL END END END IF FirstCycle? SetStatusOff {protect Z position for incremental sub} END SeqC SubCall CallLab EOL NextCycle SetStatusOn AutoCycCutSub1 {build element sub} AutoCycCutSub2 {.69, removed FinishSub1} IF FeedConnect? {there is no Z up in the sub, .69} IF FIFO? {.81} SeqC Feed ZCP2 FeedEnt EOL {.69} ELSE SeqC Rapid ZCP2 EOL {.69} END END {.69} SeqC EndSub EOL CloseSub {Element shift, not pattern} RETURN
ZonlyRep: EachCycle IF NOT FirstCycle? SeqC Connect StrtPos EOL {.71.2, added Connect} END IF FeedConnect? SeqC FeedC ZInPlusInc FeedEnt EOL {.71.2, changed to FeedC} ELSE {Entry/Exit Connect} IF FeedEntry? IF NOT FirstCycle? SeqC RapidC ZCP2PlusIncC EOL {can't call for cycle =1} {.69 added Rapid, reads better} {.71.2, changed to RapidC, reads better} END SeqC Feed ZInPlusInc FeedEnt EOL ELSE SeqC RapidC ZInPlusInc EOL {.69 added Rapid, reads better} {.71.2, changed to RapidC, reads better} END END SeqC SubCall CallLab EOL NextCycle StartSub TrackZNO# FIRST SPZ# ToolPath FinishSub1 SeqC EndSub EOL CloseSub RETURN
CheckPass: IF AutoCycle? {use the correct StrtPos} SetPass2 ELSE SetPass1 END RETURN
SkipToLastFeat: EachFeat IF LastFeat? TrackXNO# SPX# TrackYNO# SPY# END NextFeat RETURN
SetDrillEndOpZ: IF RetractToCP1? TrackZNO# ClearancePlane1# ELSE TrackZNO# ClearancePlane2# END RETURN
{Start of executable Prog **************************************************}
{setup and initializations} InitProg ReverseXZArcs InitWFONum SetFlood UseSeparateSubCalls SetMaxSeparateSubCalls('50') SetMaxRPM('10000') SetMaxFeed('500') SetFlagF('1') { Milling ZShiftOnly SepSubs } IF PSComment? AND UseComments? 'PostScript:' EOL ' Literals: put between single or double quotes.' EOL ' Separate commands and literals with at least one space.' EOL ' A CR ( RETURN key ) will start a new line.' EOL ' Commands: may be capital and/or lower case letters. Separate commands with a space.' EOL ' EndOP -' EOL ' all literals and commands before an ENDOP command' EOL ' will appear at the beginning of the operation. All ' EOL ' literals and commands after an ENDOP command will appear' EOL ' at the end of the operation. ' EOL ' NewWFO(56), NWFO(56) -' EOL ' The Work Fixture Offset # you specify will be used for all following operations.' EOL ' Do not use with the ncPost multiple part option.' EOL ' 4thAxisCW(12.5), 4ACW(12.5) -' EOL ' generates a + A move of the value you specify' EOL ' 4thAxisCCW(22.5), 4ACCW(22.5) -' EOL ' generates a - A move of the value you specify' EOL ' 5thAxisCW(30), 5ACW(30) -' EOL ' generates a + B move of the value you specify' EOL ' 5thAxisCCW(22.5), 5ACCW(22.5) -' EOL ' generates a - B move of the value you specify' EOL END EachOp {Start of post processing *********************} IF FirstOperation? EOR EOL ProgID1 EOL IF ToolChangeAtHome? SetHome END IF UseComments? IF ProgramNameComment? '( PROGRAM: ' ProgramName$ ' )' EOL END IF ProgramComment? '( ' ProgramComment$ ' )' EOL END IF FormatNameComment? '( FORMAT: ' FormatName$ ' )' EOL END IF TimeComment? '( ' Date$ ' AT ' Time$ ' )' EOL END IF MovesComment? '( OUTPUT IN ' MoveType$ ' INCHES )' EOL END IF PartsComment? '( PARTS PROGRAMMED: ' Parts# ' )' EOL END IF StartToolComment? '( FIRST TOOL NOT IN SPINDLE )' EOL END END OpenSub RestoreScale SeqC Rapid AbsOrInc DrillOff CRCOff WFOStuff Plane 'G49' EOL IF MultipleParts? AND AllToolsOnePart? OpenMP END Seq IncValue OfstOff EOL IF ToolChangeAtHome? SeqC AbsOrInc Home OpToolID EOL ELSE SeqC IncValue 'G28X0Y0' OpToolID EOL END SeqC ToolChng EOL DoOpComments DoPostScript IF NOT RigidTap? SeqC Speed SpinOn EOL END IF MultipleParts? AND OneToolAllParts? AND FullUp? OpenMP END CheckPass SeqC AbsOrInc Rapid StrtPos EOL SeqC CoolOn EOL SeqC OfstOn EOL IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? OpenMP SeqC StrtPos EOL END ELSE IF NewTool?
{Finish off last Operation}
IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? EOL CloseMP SeqC END CoolOff EOL IF MultipleParts? AND OneToolAllParts? AND FullUp? SeqC IncValue OfstOff EOL CloseMP END DoEndOpPS IF ProgStop? SeqC IncValue OfstOff EOL SeqC 'M0' EOL END
{Start new Operation}
Seq IncValue OfstOff EOL IF ToolChangeAtHome? SeqC AbsOrInc Home OpToolID EOL ELSE SeqC IncValue 'G28X0Y0' OpToolID EOL END SeqC ToolChng EOL DoOpComments DoPostScript IF NOT RigidTap? SeqC Speed SpinOn EOL END IF MultipleParts? AND OneToolAllParts? AND FullUp? OpenMP END CheckPass SeqC AbsOrInc WFOStuff PlaneC Rapid StrtPos EOL SeqC CoolOn EOL SeqC OfstOn EOL IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? OpenMP SeqC StrtPos EOL END ELSE IF SameTool?
{Finish off last Operation}
IF LAST ProgStop? OR CoolOff? AND LAST NOT CoolOff? CoolOff END EOL IF LAST ProgStop? OR NewToolOffset? SeqC IncValue OfstOff EOL END DoEndOpPS IF LAST ProgStop? SeqC SpinOff EOL SeqC 'M0' EOL END
{Start new Operation}
DoOpComments DoPostScript IF NOT RigidTap? SeqC SpeedC IF LAST ProgStop? SpinOn END EOL END CheckPass SeqC AbsOrInc WFOStuff PlaneC Rapid StrtPos EOL IF LAST ProgStop? OR NOT CoolOff? AND LAST CoolOff? SeqC CoolOn EOL END IF LAST ProgStop? OR NewToolOffset? SeqC OfstOn EOL END END END END {common point for all operations} IF Milling? SeqC ZCP2C EOL IF Repeats? NewProg IF ZshiftOnly? IF AutoCycle? {incremental Autocycle sub can have Z moves} ZonlyRepAutoCycle ELSE {Z shift only, NOT Auto Cycle} IF UseSeparateSubCalls? AND CyclesLessThanMaxSubCalls? SetFlag('1') { Milling ZShiftOnly SepSubs } ZonlyRep SetFlagF('1') ELSE {no sep subs desired} G92Sub END END {end Auto Cycle IF} ELSE {not Z only} G92Sub END {end Z only IF} ELSE {no repeat OPs} Milling END IF AutoCycle? SeqC ZCP3C ELSE IF FIFO? {.81} SeqC FeedC CRCOffC ZCP3C FeedEntC ELSE SeqC RapidC CRCOffC ZCP3C END END ELSE IF Drilling? IF Repeats? NewProg StdSub SeqC AbsOrInc Rapid StrtPos EOL END SeqC DrillCP EOL GetCycle IF RigidTap? SeqC 'M135' Speed EOL SeqC 'G74G84' ZDepth RLevel FeedEnt EOL ELSE SeqC IF Tap? AND NOT CWSpindle? 'G74' ELSE Cycle END FromCP ZDepth RLevel Dwell Peck Retract FeedEnt EOL END IF CallMasterOp? SeqC SubCall CallLabB CallMasterNum# EOL SkipToLastFeat ELSE TrackZNO# FIRST SPZ# IF MasterOp? SetFlag('1') {std sep sub Zreps in effect} NewMasterProg SeqC SubCall CallLab EOL StartSub ToolPath SeqC EndSub EOL CloseSub SetFlagF('1') {not std sep sub Zreps in effect} ELSE ToolPath END END SetDrillEndOpZ SeqC Rapid 'G80' ZCP3 IF Repeats? EOL FinishSubG92 SeqC END END END NextOp {loops back to EachOP until last Operation}
{End of program ************************************************************}
{finish last operation} IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? EOL CloseMP SeqC END CoolOff EOL IF MultipleParts? AND OneToolAllParts? AND FullUp? SeqC IncValue OfstOff EOL CloseMP END DoEndOpPS IF ProgStop? SeqC IncValue OfstOff EOL SeqC 'M0' EOL END IF MultipleParts? AND AllToolsOnePart? CloseMP END SeqC IncValue OfstOff EOL IF FIRST ToolChangeAtHome? SeqC AbsOrInc FirstHome EOL ELSE SeqC IncValue 'G28X0Y0' EOL END SeqC EOP EOL CloseSub Post2 {organize Subs into one program} EOR EOL Close IF UseComments? SetScale('1') {restore scale for comments} Reopen IF FileBytesComment? '( FILE LENGTH: ' FileBytes# ' CHARACTERS )' EOL END IF FileFeetComment? '( FILE LENGTH: ' FileFeet# ' FEET )' EOL END IF FileMetersComment? '( FILE LENGTH: ' FileMeters# ' METERS )' EOL END Close END