{added CRCOffC to rapid up and repeats, same as all other Fadal posts, 9/26/88 WFG} {Changed max rpm from 10000 to 15000 JR 6/5/89}
{1/26/90, Updated: Fadal M003.58, to .69 format, JR} {2/90/90, Updated: Fadal M003.69, to .70 format, JR} {3/23/90, 15000 max RPM, JR}
{4/6/90 Added '01' literal for looping once on CallLab line at ZonlyRepAutoCycle & ZonlyRep subs. DWB}
{7/24/90, Added InitProg globally to posts with this remark, DWB} {7/24/90, Replaced all occurances of SetSRXYZero with SetSRXYtoSP, DWB} {8/10/90, Updated: Fadal M003.71 to .74 format, JR}
{8/10/90 Copied & modified: Fadal M003.74 For: Admiral Add CRCOffsetC & ResetCRCNum. Change to First Tool Not In Spindle. OpToolID & ToolChng on same line. WFO's output for MultipleParts & NewWFO only. Added 'Z0H0' for offset cancel (full up) with CoolOff on same line. Remove StrtPos from drill cycle line. CoolOn on same line as OfstOn. Combine M codes on 1 line. Jim Radcliffe}
{4/03/91 Modified: Fadal (AEM) M332.74 For: Gibbs & Associates Updated to Version 4.0 per Fanuc 6M M001.80 Format. DWB}
{7/2/92 Copied & modified from Fadal (AEM) M332.79 New designation Fadal Format 1 (AC) M509.81.2 For Amcraft Add WFO to move to StrtPos. Add StrtPos to WFO's at multi parts. Change 'Z0H0' to 'G0G49Z0' for offset cancel and remove CoolOff except at end. Add 'X0Y10.E0' to bring table to operator for loading. Works with VMC 4020 only. Y value would differ for other models. Not ideal way to handle but consistent with customers current method. Add 'M0' before 'M2' at end of program so that table stops at modified E0 position. Add StrtPos to drill cycle line. Move Rapid StrtPos lines ahead of IF Multiparts? lines. KC}
{8/19/92 Added "SetProgNum" to reset subroutine numbers to one "1" regardless of program number KC}
{4/6/93 Added G8 at each tool. Remove BYE from program end. KC}
{09/07/93 Removed 'DrillCP' and 'RapidC ZCP3C' from the 'IF Drilling?' commands KC}
{09/10/93 Changed CRC to XY plane. [ckCRC]. KC}
{09/13/93 Initial rapid goes to first Autocycle posistion instead of part origin. Changed #6 format to add trailing 0's. KC}
{4/15/94 Uncheck 'Allow R-Format Arcs' boolean. (Caused mixed output in programs input in metric). KC}
{3/11/95 Copied from Fadal Format 1 (AC) M509.81.2 New designation Fadal 2 [E-SR-4A] M---.--.- (E = fixture offsets, SR = sub routines and 4A = Fadal Flat Cam 4 Axis). Changed to Fadal Format 2 but uses sub routines not sub programs. (L loops not M98P--). Uses E not G54/G59. Otherwise reverts to the standard Fanuc format. CoolOn command M8 replaces M7 Added special aproach moves and Fadal Flat Cam forth axis commands. [Note that geometry must be mirrored in the Y axis, and about Y0, to counter the direction of the Fadal rotary table. If this is done, the mirror commands that Fadal suggest be added to the NC text file are no longer required]. Removed X and Y from Canned cycles. Changed tap cycle to Fanuc style. KC}
{3/26/95 Modified OpenMP to handle multiple parts correctly with special Fadal Flat Cam commands. KC}
{1/17/96, Updated .85 to .86 version, MPK}
{3/22/96, Tested ZOnlyRepAutoCycle, Changed version # to .89, MPK}
{Prog Numeric Format Definitions *******************************************}
RestoreScale: IF Metric? {CAM file is in Metric, tools and tool path} SetScale('.03937007874') { change to English, this is an English post} END RETURN
DoSubComment: IF UseComments? AND SubComment? SeqLab '( SUB NUMBER: ' Program# ')' EOL END RETURN
DoOpComments: IF UseComments? SetScale('1') {restore scale for comments} IF ToolComment? SeqLab '( ' ToolComment$ ')' EOL END RestoreScale END RETURN
SubWarning: IF NOT FeedConnect? IF AnyZshift? ' ' EOL SeqLab '* WARNING Z CLEARANCE WILL CHANGE WITH EACH CYCLE OF SUB REPEAT' EOL ' ' EOL END END RETURN
DoAbsOrInc: IF Flag?('1') AND AbsoluteMoves? IF ZMove? AND AbsValue? IncValue ELSE IF NOT ZMove? AND NOT AbsValue? AbsValue END END END RETURN
DoDrillAbsOrInc: IF Flag?('1') AND AbsoluteMoves? IF SPZMove? AND AbsValue? IncValue ELSE IF NOT SPZMove? AND NOT AbsValue? AbsValue END END END RETURN
RestoreAbsOrInc: IF Flag?('1') AND AbsoluteMoves? AND NOT AbsValue? SeqLab AbsValue EOL END RETURN
FormatArc: DoAbsOrInc IF ArcCW? CWArcC ELSE CCWArcC END MoveXYZC IF ArcIJFormat? ArcIJC ELSE ArcRC END RETURN
ckCRC: IF LastFeat? CRCOffC ELSE CRCOnC END RETURN
StdLine: {enables CRC on first call, .70} IF Decelerate? IF RoomToDecel? DecelMove1 SeqLab DoAbsOrInc ckCRC FeedC MoveXYZC FeedRateC CRCOffsetC EOL DecelMove2 END SeqLab DoAbsOrInc ckCRC FeedC MoveXYZC DecelFeed CRCOffsetC EOL ELSE IF XMove? OR YMove? OR ZMove? SeqLab DoAbsOrInc ckCRC FeedC MoveXYZC FeedRateC CRCOffsetC EOL END END RETURN
ToolPath: ResetCRCNum EACHFeat IF PointFeat? IF AutoCycle? SeqLab MoveSXYC EOL SeqLab SubCall CallLab EOL CalcACSRXY {calc tool position after sub call, CalcAutoCycleStatusRecordXY} ELSE SeqLab DoDrillAbsOrInc MoveSXYZC EOL {.80.01} END ELSE IF RapidFeat? IF LastFeat? AND AutoCycle? {.70} SeqLab DoAbsOrInc CRCOffC RapidC MoveXYZC EOL ELSE IF XMove? OR YMove? OR ZMove? SeqLab DoAbsOrInc RapidC MoveXYZC EOL END END ELSE IF LineFeat? IF AutoCycle? {.70} IF LastFeat? SeqLab DoAbsOrInc CRCOffC FeedC MoveXYZC FeedRateC EOL ELSE IF ZMove? {skip CRCOn until first non-Z move line, skipping ramps} SeqLab DoAbsOrInc FeedC MoveXYZC FeedRateC EOL ELSE StdLine {enables CRC on first call} END END ELSE StdLine END ELSE IF ArcFeat? EACHQuadrant IF LastQuadrant? AND Decelerate? IF RoomToDecel? DecelMove1 SeqLab FormatArc ArcFeedC EOL DecelMove2 END SeqLab FormatArc DecelFeed EOL ELSE SeqLab FormatArc ArcFeedC EOL END NEXTQuadrant END END END END NEXTFeat RestoreAbsOrInc RETURN
WFOStuff: IF NewWFO? IF MultipleParts? '*** WARNING *** DO NOT USE NEWWFO() WITH NCPOST MULTIPLE PARTS' EOL ELSE SeqLab 'E' NewWFO# EOL END ELSE IF NOT SameTool? IF NeedWFO1? SeqLab 'E' NewWFO# EOL END END END RETURN
ZonlyRepAutoCycle: AutoCycPat {write pattern moves and main calls} StartSub NewProg SetPass1 {for correct Z's} EachCycle SetSRXYtoEP IF FeedConnect? IF NOT FirstCycle? IF SPXMove? OR SPYMove? SeqLab Feed IncValue StrtPosC EOL SeqLab AbsOrInc ELSE SeqLab Feed END ELSE SeqLab Feed END ZInPlusInc FeedEnt EOL ELSE IF NOT FirstCycle? IF SPXMove? OR SPYMove? SeqLab Rapid IncValue StrtPosC EOL IF FeedEntry? SeqLab AbsOrInc ZCP2PlusInc EOL SeqLab Feed ZInPlusInc FeedEnt EOL ELSE SeqLab AbsOrInc ZInPlusInc EOL END ELSE IF FeedEntry? SeqLab Rapid ZCP2PlusInc EOL SeqLab Feed ZInPlusInc FeedEnt EOL ELSE SeqLab Rapid ZInPlusInc EOL END END ELSE IF FeedEntry? SeqLab Feed ZInPlusInc FeedEnt EOL ELSE SeqLab Rapid ZInPlusInc EOL END END END IF FirstCycle? SetStatusOff {protect Z position for incremental sub} END SeqLab CallLab '01' EOL NextCycle SetStatusOn AutoCycCutSub1 {build element sub} AutoCycCutSub2 IF FeedConnect? {there is no Z up in the sub, .69} SeqLab Rapid ZCP2 EOL {.69} END {.69} SeqLab EndSub EOL CloseSub RETURN
ZonlyRep: EachCycle IF NOT FirstCycle? SeqLab Connect StrtPos EOL END IF FeedConnect? SeqLab FeedC ZInPlusInc FeedEnt EOL ELSE IF FeedEntry? IF NOT FirstCycle? SeqLab RapidC ZCP2PlusIncC EOL {can't call for cycle =1} {.69 added Rapid, reads better} END SeqLab Feed ZInPlusInc FeedEnt EOL ELSE SeqLab RapidC ZInPlusInc EOL {.69 added Rapid, reads better} END END SeqLab CallLab '01' EOL NextCycle StartSub TrackZNO# FIRST SPZ# ToolPath FinishSub1 SeqLab EndSub EOL CloseSub RETURN
CheckPass: IF AutoCycle? {use the correct StrtPos} SetPass2 ELSE SetPass1 END RETURN
SkipToLastFeat: EachFeat IF LastFeat? TrackXNO# SPX# TrackYNO# SPY# END NextFeat RETURN
SetDrillEndOpZ: IF RetractToCP1? TrackZNO# ClearancePlane1# ELSE TrackZNO# ClearancePlane2# END RETURN
{Start of executable Prog **************************************************}
{setup and initializations} InitProg ReverseXZArcs InitWFONum SetFlood UseSeparateSubCalls SetMaxSeparateSubCalls ('50') {?} SetMaxRPM('15000') SetMaxFeed('500') {?} SetFlagF('1') { Milling ZShiftOnly SepSubs } IF PSComment? AND UseComments? 'PostScript:' EOL ' Literals : put between single or double quotes.' EOL ' Separate commands and literals with at least one space.' EOL ' A CR ( RETURN key ) will start a new line.' EOL ' Commands: may be capital and/or lower case letters. Separate commands with a space.' EOL ' EndOP -' EOL ' all literals and commands before an ENDOP command' EOL ' will appear at the beginning of the operation. All ' EOL ' literals and commands after an ENDOP command will appear' EOL ' at the end of the operation. ' EOL ' NewWFO(56), NWFO(56) -' EOL ' The Work Fixture Offset # you specify will be used for all following operations.' EOL ' Do not use with the ncPost multiple part option.' EOL ' 4thAxisCW(12.5), 4ACW(12.5) -' EOL ' generates a + A move of the value you specify' EOL ' 4thAxisCCW(22.5), 4ACCW(22.5) -' EOL ' generates a - A move of the value you specify' EOL ' 5thAxisCW(30), 5ACW(30) -' EOL ' generates a + B move of the value you specify' EOL ' 5thAxisCCW(22.5), 5ACCW(22.5) -' EOL ' generates a - B move of the value you specify' EOL END EachOp {Start of post processing *********************} IF FirstOperation? EOR EOL SeqLab 'O' Program# IF UseComments? AND ProgramNameComment? '(' ProgramName$ ')' END EOL SetProgNum('0') IF UseComments? IF ProgramComment? SeqLab '( ' ProgramComment$ ')' EOL END IF FormatNameComment? SeqLab '( FORMAT- ' FormatName$ ' )' EOL END END IF ToolChangeAtHome? SetHome END OpenSub RestoreScale IF MultipleParts? AND AllToolsOnePart? OpenMP END SeqLab OpToolID ToolChng EOL DoOpComments DoPostScript SeqLab Plane CRCOff 'G80' AbsOrInc Rapid EOL IF Drilling? AND RigidTap? SeqLab Speed EOL SeqLab 'G84.2' EOL ELSE SeqLab Speed SpinOn EOL END SeqLab 'X0Y0A0E1' EOL SeqLab 'G17Q(ENTER VALUE)' EOL IF MultipleParts? AND OneToolAllParts? AND FullUp? OpenMP END CheckPass SeqLab StrtPos EOL SeqLab OfstOn CoolOn EOL IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? OpenMP SeqLab StrtPos EOL END ELSE IF NewTool? IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? CloseMP ELSE SeqLab 'G90Y0' EOL SeqLab 'G17' EOL END SeqLab CoolOff EOL SeqLab IncValue OfstOff 'M5' EOL IF MultipleParts? AND OneToolAllParts? AND FullUp? CloseMP END DoEndOpPS IF ToolChangeAtHome? SeqLab AbsOrInc Rapid Home END IF LAST ProgStop? SeqLab 'M00' EOL ELSE SeqLab ProgStop EOL END
{Start new Operation}
SeqLab OpToolID ToolChng EOL DoOpComments DoPostScript SeqLab Plane CRCOff 'G80' AbsOrInc Rapid EOL IF Drilling? AND RigidTap? SeqLab Speed EOL SeqLab 'G84.2' EOL ELSE SeqLab Speed SpinOn EOL END SeqLab 'X0Y0A0E1' EOL SeqLab 'G17Q(ENTER VALUE)' EOL IF MultipleParts? AND OneToolAllParts? AND FullUp? OpenMP END CheckPass SeqLab StrtPos EOL SeqLab OfstOn CoolOn EOL IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? OpenMP SeqLab StrtPos EOL END ELSE IF SameTool? DoEndOpPS IF LAST ProgStop? SeqLab CoolOff EOL SeqLab 'G91G28Z0' SpinOff SeqLab 'M00' EOL
{Start new Operation}
GetStartOfSameTool SeqLab 'CHECK' EOL SeqLab PlaneC AbsOrInc Rapid StrtPos 'E1' EOL SeqLab OfstOn CoolOn EOL ELSE IF CoolOff? AND LAST NOT CoolOff? SeqC CoolOff EOL END IF NewToolOffset?
GetStartOfSameTool SeqLab PlaneC AbsOrInc Rapid StrtPos EOL END IF LAST CoolOff? AND NOT CoolOff? SeqC CoolOn EOL END END END END END {common point for all operations} IF Milling? SeqLab ZCP2C EOL SeqLab 'G8' EOL IF Repeats? NewProg IF ZshiftOnly? IF AutoCycle? {incremental Autocycle sub can have Z moves} ZonlyRepAutoCycle ELSE {Z shift only, NOT Auto Cycle} IF UseSeparateSubCalls? AND CyclesLessThanMaxSubCalls? SetFlag('1') { Milling ZShiftOnly SepSubs } ZonlyRep SetFlagF('1') ELSE {no sep subs desired} G92Sub END END {end Auto Cycle IF} ELSE {not Z only} G92Sub END {end Z only IF} ELSE {no repeat OPs} Milling END SeqLab RapidC CRCOffC ZCP3C EOL ELSE IF Drilling? IF Repeats? NewProg StdSub SeqLab AbsOrInc Rapid StrtPos 'E1' EOL END GetCycle SeqLab IF RigidTap? 'G84.1' ELSE Cycle END FromCP StrtPos ZDepth RLevel Dwell Peck Retract IF Tap? FadalTapF FadalTapQ ELSE FeedEnt END EOL IF CallMasterOp? SeqLab 'L' CallMasterNum# '01' EOL SkipToLastFeat ELSE TrackZNO# FIRST SPZ# IF MasterOp? SetFlag('1') {std sep sub Zreps in effect} NewMasterProg SeqLab CallLab OnePart EOL StartSub ToolPath SeqLab EndSub EOL CloseSub SetFlagF('1') {not std sep sub Zreps in effect} ELSE ToolPath END END SetDrillEndOpZ SeqLab 'G80' EOL SeqLab RapidC ZCP3C EOL IF Repeats? FinishSubG92 END END END NEXTOp
{End of program ************************************************************}
IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? CloseMP ELSE SeqLab 'G90Y0' EOL SeqLab 'G17' EOL END SeqLab CoolOff EOL SeqLab 'G91G28Z0M5' EOL IF MultipleParts? AND OneToolAllParts? AND FullUp? CloseMP END DoEndOpPS IF FIRST ToolChangeAtHome? SeqLab AbsOrInc Rapid FirstHome EOL END IF ProgStop? SeqLab 'M00' EOL END IF MultipleParts? AND AllToolsOnePart? CloseMP END SeqLab 'G90G0X0Y0A0E48' EOL SeqLab EOP EOL EndSubs Post EOR EOL Close Reseq IF UseComments? SetScale('1') {restore scale for comments} END